Air Water Ice 1000 GPD Commercial RO System Instructions
- June 17, 2024
- Air Water Ice
Table of Contents
- 1000 GPD COMMERCIAL RO SYSTEM INSTRUCTIONS
- REPLACEMENT FILTERS:
- 1.) Ideally, your supply line is less than 12 feet. Longer distances will
- 2.) Never install non-necesary items on your supply line (tds meter probes,
- 3.) Make sure to leave enough slack in your supply line so you can change
- COMMERCIAL RO SYSTEM FILTER CHANGING GUIDE
- Water Terminology & FAQ
- CHANGING FILTERS GUIDE:
- 1000 GPD COMMERCIAL RO SYSTEM PICTURES & DIAGRAM
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
1000 GPD COMMERCIAL RO SYSTEM INSTRUCTIONS
- Always use extra length tubing to make your connections, you will move the unit to replace the filters in the future.
- Read the push-in fitting material on page 2, make sure you push the tube completely in.
- If a fitting is not push-in, then use moderate pressure to snug up the fittings. Modern fittings do not rely on brute strength. They rely on teflon tape, o-rings or gaskets to make the seal ( just snug the fitting to make it secure ). Do not use glue. Plastic fittings that have been screwed on too tightly are subject to splitting. Stressed fittings may take days or even months to leak.
- Please, Please, Please read this installation guide before installing the unit. This guide will answer a lot of your basic R.O. questions.
- Ok! You installed it without reading the guide. Please read the guide before contacting us with questions or problems.
- A 1000 GPD system makes about 40 pure RO water gallons per hour. Yes, more water goes to drain than is made. All RO systems make drain water while operating.
- This systems max water pressure is 100 psi. Failure to read these directions, not using the correct membranes, not fast flushing your filters or not changing your filters on time could cause your pump to fail and cause water damage around your RO system. If there is any concern of mismanagement of the system, please install a water leak detection device. The booster pump normally operates around 90-95 psi. Membranes will get clogged due to normal use and will need to be replaced. Do not subject the RO system to over 100 PSI.
REPLACEMENT FILTERS:
Commercial RO Filter Pack
Replace this filter pack every 6-12
months or 3,000 total gallons.
**6 x 150 GPD RO membranes*****
Replace your RO membrane every 10-15,000 gallons, when rejection rate is <90%,
when PSI gauge is over 100 psi (membranes clogged) OR when RO production
slows.
You cannot use less than a 150 GPD membrane in this system
Thanks, Chris, The H2O Guru
How to use Push In Fittings & how to remove Tubing Connecting:
Cut the tube square. It is essential that the outside diameter be free of
score marks and that burrs and sharp edges be removed before inserting into
fitting. Make tubing cuts flush with a sharp pair of scissors or a tubing
cutter.
Insert tube. Fittings grips before it seals. Make sure the tube is pushed in
all the way.
Push up to tube stop. Push the tube into the fitting, to the tube stop. The
collet (gripper) has stainless steel teeth which hold the tube firmly in
position while the ‘O’ ring provides a permanent leak proof seal.
Pull to check secure. Pull on the tube to check it is secure. It is a good
practice to test the system prior to considering your handy work is done. The
system doesn’t full pressurize until the tank is full.
Disconnecting:
Push in Collet and remove tube. To disconnect, ensure the system is
depressurized before removing the tubing from the quick connect fitting. Push
in collets squarely against face of fitting. With the Collet held in this
position, the tube can be removed. The fitting can then be re-used.Tubing Release Wrench. In your installation kit we have
provided you a tubing release wrench to assist in removing tubing. 3/8″ tubing
can be removed by hand, but the wrench makes this process much easier.
Please see picture on right. The flat part of the wrench is pushed against the
collet as you pull the tubing out in the opposite direction.
1000 GPD COMMERCIAL RO SYSTEM ILLUSTRATION
Please familiarize yourself with the layout below. Please also ensure you
have all the parts below before you begin
IMPORTANT! Before we begin installation, we would like to make sure you are aware that you MUST flush the carbon filters before making any RO water on new systems and after any subsequent carbon filter changes. This is easily done by removing the tube from the stage 3 (blue housing on far left) and inserting your 3/8″ drain line into this fitting. Run the water for 30 minutes or until the water is clear. IF you do not perform this step and you clog your system, the pressure gauge will likely be over 100 psi.
Preparing for Installation :
Check out the area you will be working in. Is it safe? Any electrical
around that should be turned off? Unplug all electrical cords in your area
(garbage disposal etc). Do you have enough room? How about the lighting, will
you be able to see what you are doing? Different areas have different
requirements to meet local codes. Our systems are sold all over the globe. We
are presenting a generic method of installation. You will need to check out
the local building codes to assure that your unit is installed in compliance
with code.
Questions? Call or text : 772-461-0256
/ email : sales@airwaterice.com or visit us
online at www.airwaterice.com
1000 GPD COMMERCIAL RO INSTALLATION STEPS
STEP 1 ) Install the Drain Saddle.
I like to start with the drain saddle. It is made up of two Pic #1 plastic
parts and a foam washer. ( Pic #1 ) The foam washer mounts onto the drain
saddle. Remove the backing paper.
Position the foam over the fitting hole in the one half of the drain saddle.
This foam makes a water tight seal. The drain saddle has to mount on the drain
pipe coming from the bottom of the sink. If you look at any drain pipe, they
all have a bend in them that is called a ( P-Trap.) What is important is that
you mount the saddle valve on the Pic #2 way down to the P-Trap, not after it.
You also want to mount the drain saddle at least one inch higher than the
start of the bend, but not more than 4 inches higher.
Note you do not want to mount the drain saddle on the garbage disposal line.
Once you have positioned the drain saddle on the pipe ( Pic #2 ), leave enough
room to attach the tube & for you to work. Just snug the screws. Do not crank
down on them, Just snug enough so that the drain saddle is secure and will not
wiggle around. Now you need to drill a hole. Get your 3/8″ drill bit out and
drill right through the opening in the drain saddle ( Pic #3 ). Just use light
pressure. Now just drill through the one side of the pipe – don’t drill
through the other side. Ok, that’s done for now. Attach tubing into the blue
quick connect fitting in the drain saddle. The waste water is the life blood
of the system. If the system cannot drain correctly, it will not function for
long. The drain line should never be blocked or restricted (i.e. restricted
beyond the flow restrictor).
STEP 2 ) Install the Tap/Feed Water Supply Valve Connection. Tap water
supply connections have multiple options available (pex, pvc, garden hose,
etc.).
We include the following with your system:
- 1/2 ” feed port into your stage 1 sediment filter (on the right)
- 1/2″ inline ball valve and
- 12 feet of 1/2″ tap water supply line RO tubing.
Tips for installing your tap water supply line:
1.) Ideally, your supply line is less than 12 feet. Longer distances will
reduce system GPD production.
2.) Never install non-necesary items on your supply line (tds meter probes,
additional inline ball valves, flowmeters, or adding a stage with less than a 5 micron size filter, etc.. ) this will reduce flow going into your system.
3.) Make sure to leave enough slack in your supply line so you can change
filters easily and tilt the system to remove air bubbles. (We will install the
tap water supply line in step 4).
STEP 3 ) Install the Drain Line. Cut a piece of tubing long enough to go
from the installed drain saddle fitting (installed in STEP 1) into the Flow
Restrictor fitting. Finish this step by connecting the tubing you just cut
into these two items quick connect fittings Please leave enough slack on the
drain line to flush your prefilters. The drain line is easily used to connect
to stage 3, ideal for the mandatory flushing requirement of this system.
STEP 4 ) Install the FEED / Tap Water Supply Line. Cut a piece of tubing
long enough to go from the installed supply valve fitting (installed in STEP
2) into the STAGE 1 1/2″ inline ball valve. Finish this step by connecting the
tubing into these two item’s quick connect fittings.
Close the tap water supply line inline ball valve. (blue handle perpendicular
to the tubing). Remember! The supply line’s inline ball valve can easily be
closed if a leak is detected. Next, slowly open your tap water supply
connection.
STEP 5 ) RINSE THE PREFILTERS (MANDATORY STEP). We MUST rinse the pre-
filters to remove the carbon dust so your system will have zero chance of
clogging.
We must flush the prefilters for all NEW systems and after we change any
carbon filter(s).
First, unplug the tubing leaving STAGE 3 (the prefilter line). This can be
done by hand, it is always easier with the wrench. Use the flat part of the
wrench to press against the collet & pull the tubing in the opposite direction
to remove the tubing from the housing.
Next, disconnect the drain line from the flow restrictor and insert the drain
line directly into the fitting coming out of STAGE 3.
Finally, turn on the tap water supply line feeding your system water.
To do this: open your tap water supply connection & open the supply line’s
inline ball valve ( turn the blue handle so the handle is parallel with the
tubing). Grey water will begin to come out of the third prefilter and directly
into the drain. The pump can be on or off during this step.
Allow the system to flush the prefilters until the water is completely
clear (about 30 minutes).
Done! When water runs clear:
1.) Close the inline ball valve on the water supply line and 2.) Return /
reconnect the drain line back into the flow restrictor and 3.) Re-connect the
prefilter line to the male elbow fitting coming out of STAGE 3. Make sure the
tube is pushed all the way in.
STEP 6 ) For New systems (or whenever you replace your membrane), DISCARD the
first hour of pure RO water the system produces. Some commercial systems
include a DI bypass that sends RO water directly down the drain (so this step
is a flip of a switch on some systems). For systems without a di bypass, you
still must discard the first hour of water production the RO membranes produce
(RO water) to remove the preservative chemical on found on every new membrane.
STEP 7 ) Remove Trapped air in your RO system. Your ASOV (automatic shut
off valve) and HPS (booster pump high pressure switch) will not function
properly until all of the air is out of your system. It can take 2-3 days to
remove all of the air in your system. To expedite the removal of air in your
system (and you can start making your pure water) DO THIS: While making RO
water, tilt the system from left to right and back and forth. Also tap on the
ASOV.
You will hear air gushing out of the drain line. Continue to tilt system back
and forth and tap the ASOV until you no longer hear air gushing down the drain
when you tilt the system. Your system should not produce a vibration or noise
after the first few days of usages. You may hear water running to drain. Air
trapped in your system will confuse the pump’s high pressure switch and the
auto shut off valve. Please wait 3-4 days before calling or attempting repair.
The water in the system will absorb the air and the valve will begin to
function normally.
STEP 8 ) Check waste to pure water ratio. Using a gallon jug, time how
long it takes to fill one pure RO water gallon and one drain water gallon. We
MUST always have more drain water than pure water. The adjustable flow
restrictor controls the amount of drain water. To increase the amount of drain
water, insert the smaller of the two allen wrenches provided into the allen
wrench port of the flow restrictor and turn counter clockwise for 1/2 a turn.
To reduce the amount of drain water, turn the allen wrench clockwise 1/2 turn.
STEP 9 ) Check HPS setting. As mentioned previously, the adjustable 60/40
High Pressure Switch (HPS) controls the booster pump. The switch is factory
set to TURN OFF the booster pump when there is over 60 psi on the pure RO
water line. The pump will TURN ON when the pure RO water line pressure goes
down to below 40 psi. Although the factory setting should not need adjustment,
it is adjustable by about 10 psi either way. The switch can be adjusted using
the larger of the two allen wrenches in your installation kit AFTER the air in
your system is fully removed. Adjustments may be needed if the pump does not
turn on or off on time. All issues related to the pump timing can be “boiled
down” to one of two things: more pump or less pump. For more pump, make
clockwise 1/4 turn adjustments; for less pump, make counter clockwise 1/4 turn
adjustments. Any HPS adjustments could take 10-15 minutes to materialize, be
patient!
STEP 10 ) Check for leaks. Close all of the pure water valve(s) and allow
the RO system to fully pressurize. At this time the HPS should turn off the
booster pump and the ASOV should close and your system should stop sending
water down the drain. Verify this is the case.
Now that your system is fully pressurized, Check for leaks ! Check again in a
few minutes, then check again in about half an hour and finally after one
hour. One last check of your work after 3 days. The system will not fully
pressurize and remove all of the trapped air until 24 hours of use. Enjoy your
pure RO water!
COMMERCIAL RO SYSTEM FILTER CHANGING GUIDE
How to tighten housings when replacing filters:
When screwing housings back into the caps of the RO system, we suggest lifting
the housing up into the cap by way of pressure coming from your hand holding
the BASE of the housing. With constant pressure from your hand, lift the
housing up into the cap while turning the housing clockwise with your other
hand at the same time. NEVER use the wrench to tighten housings! Please find
the plug extension if you look up into the housing cap. This is to help guide
the filter when screwing back the housing. How to replace membranes:
Step A ) Unplug following 3 tubes: the Drain Line, the Pure RO water line
& the Prefilter line. (note: the pure water line goes into the asov on the
side with the screws, the prefilter line comes from the asov on the side
opposite of the 4 screws).
Step B ) Remove the 3 blue 20″ housings using the housing wrench (turn
housings counter-clockwise).
Step C ) The membrane housings pull straight out. The housings are all clipped
together. What is important is that there are 4 clips holding the membranes to
the back of the box frame. Pull the membrane housings straight out directly
towards you like the arrows in the picture on the right.
Step D ) Place membranes on a table.
There will be water, a bath towel underneath is recommended to catch the water
that will spill out.
Step E ) Unplug the 6 prefilter lines. (prefilter lines go into the caps of the membrane housings)
Step F ) Remove the caps of the RO membrane housings.
Step G ) We lubricate all systems membranes and O-rings with a silicone lubricant. If you don’t have this handy, a small amount of dishsoap will work great. Do not use vasoline!
Step H ) Remove the old RO membranes with a wrench. Twisting them a bit before
pulling them out will make this a easier process.
When installing new membranes, be mindful that the membrane is pushed ALL the
way into the housing before screwing on the cap.
THE AUTOMATIC SHUT OFF VALVE
ASOV
Looks very complex, but is really very simple.
The water is simply traveling across the valve from left to right or right to
left depends on how you look at it.
Pure water travels across the top of the unit. (side with the screws)
Prefiltered water travels across the bottom.
NOTE! The arrow found on the bottom of the ASOV (indicating the flow of
water) applies to the prefiltered water only, as the pure water side can flow
through the
ASOV from either side.
The valve has a top and a bottom. The top is the side with the (4) screws
visible.
The bottom has no visible screws and is marked in and out.
The bottom of the valve is connected between the pre-filters and the membrane.
Water from the pre-filters is directed to the (in). The filtered water
continues from the out to the membrane end with only one connection. The
membrane water inlet.
So the bottom of this valve goes in between the filters and the membrane.
The top is the side with the (4) screws connects across the pure water line.
From the membrane pure water outlet. You connect to the (in). The pure water
outlet of the membrane is on the end with two connections. One connection goes
to
drain, the other is the pure water. The drain connection is not the one you
want. Once you have located the pure water line, cut it and install the
automatic shut off valve. From the membrane to (in) and to the rest of the
system (out).
Install the ASOV in the position shown, i.e. with the bottom side down flat.
It can take a few days to get the air of a new system… In the interim the ASOV
may hum or vibrate and let water drain through to the drain constantly.
Sometimes several days are needed to absorb the air. Again, to expedite
removal of the air in your system: Begin making RO water. Turn the RO system
on its left side, then right side and finally back and forth while tapping the
ASOV.
RO SYSTEM EVALUATION – perform 3 days AFTER installation:
HOW LONG TO MAKE ONE GALLON TEST:
Step 1: Open a pure RO water outlet (either a RO faucet or a inline ball
valve’s blue handle). The picture on right shows a ball valve that is
open————– > Note1! If you have a fast flush flow restrictor, ensure the
black handle is
in the closed / perpendicular // “normal operations position”—like this **——-
Note2! If you are using a pressure tank, ensure the tank ball valve is in the closed position (perpendicular to the tubing) like the picture on the right————————-> Step 2: OK! Now we are all set up. Next, with a milk jug (or other one gallon container), time how long it takes to fill one gallon of pure RO water – remember – a 50 GPD (gallon per day) membrane should make ONE gallon in about 30 minutes. We are projecting our test here to the entire day – the more accurate you are with this test, the more accurate your result will be.
RECORD time to fill ONE gallon of pure RO water:__
RECORD time to fill ONE gallon of drain water:__
RECORD water temperature:__ ;If your system is new or moved to a new location… you will want to RECORD time to fill ONE gallon from the tubing feeding your RO system tap water:_____
HOW TO PERFORM A TDS TEST (easy!):
Worldwide, water quality is measured by TDS (total dissolved solids). This may sound daunting; however, we are confident that if you know how to use a ball point pen, you can master this in a couple of minutes. To perform a TDS test, you need simply a TDS meter. We sell these for less than $20!——————->> Step 3 : AFTER making one gallon of pure RO water, if you have a fast flush flow restrictor, perform a fast flush. To do this, leave your pure RO water outlet in the open position and turn the black handle to the right 90 degrees so it is parallel to the tubing. The picture on right shows a fast flush flow restrictor in “fast flush” mode——->> During this time, we are removing tds creep, sending most of the water down the drain. After 5 minutes of fast flushing, return the fast flush’s black handle to the “normal operations” position.
Step 4 : Next, let a few cups of water pour out of your pure RO water outlet.
Step 5 : While we are waiting for step 4, get a clean glass or container for your pure RO water sample (do not use the cap of the tds meter). Collect 6 oz. of pure RO water in this container.
Step 6 :** To test your TDS, open the TDS meter’s cap and place the tds meter in the center of your sample. Press the only button on the tds meter. Record the number that appears on the LCD screen below: (always test RO water, then tap water & then drain water)
RECORD RO water quality (A):____
RECORD TAP water quality (B):____
RECORD DRAIN water quality (C):__
RECORD YOUR MEMBRANES REJECTION RATE: __
(to find your membranes rejection rate, use a calculator and take:[“A” divided by “B” minus 1])
o Average TDS in US homes: = 250 ppm (parts per million) TDS (total dissolved solids)
o TDS level considered excellent for drinking water:= < 50 ppm TDS.
o Minimum acceptable rejection rate before it’s time to replace your membrane: = 90%
o Average RO water quality for our customers who change filters on time = < 10 ppm TDS.
Water Terminology & FAQ
Pressure Reducing Valve (PRV) This valve is installed when your house pressure
is above 70 psi. This valve reduces your line pressure to 70 psi. (Your RO
membrane only needs 50-60 psi to operate as designed, so a PRV is an easy plug
& play solution to high water pressure that causes continuous drain water &
other issues. Automatic Shut Off Valve ((ASOV) the ASOV is what shuts your
system off & prevents your system from making continuous drain water. When the
pure water line reaches 2/3 of your incoming water supply pressure, the ASOV
will activate and close the prefilter line, preventing water from going into
the membrane and the drain. Fast Flushing Fast flushing is an important
maintenance step for your system as it washes the stale water out of your
system. For drinking water RO systems, we recommend fast flushing for 5-15
minutes at least once every 2 weeks. For systems with a DI stage, we
additionally recommend fast flushing a couple of minutes before & after you
make a batch of RODI water as this preserves the life of your membrane &
deionization resin. System Purge Not to be confused with fast flushing above –
a system purge is when we run the system for 15 minutes without any filters OR
membrane to clean and remove potential clogs. Be sure to flip the black fast
flush handle several times during this step and tap the ASOV and/or permeate
pump a few times with your hand. This method is the fastest way to resolve
clogs on new systems & after filter changes. Although it is rare for a any
system to need a purge, needing to perform this step on a new system or
location may indicate that you have low house pressure (less than 50 psi) or
low flow (less than 1.5 GPM) going into your RO system.
Booster Pump IF you have lower than 50 psi on your water supply line feeding
your RODI system water, we advise getting a booster pump. The pump we have
sold for 35+ years is very reliable & above else the quietest plug & play pump
we have tested. Although our powerstation booster pump is designed for well
water applications with 40/60 cut in/out well pump switch’s, this pump works
great for city water & several other applications – please contact us for
applicability if you are not certain at
772-461-0256.
Depressurizing the System To change filters, membranes, remove tubing or open
housings we must relieve the pressure in the system. Turn off your water
supply going into the system & open a pure RO valve. After a few minutes the
system will be depressurized & the tubing & housings will be able to open.
System Life Expectancy We recommend replacing your entire system after 7 years
of use. Contact us to receive our best deal. Typically our discount for a
system repurchase is less than $100 difference than if you were to purchase a
new membrane and filter pack.
System Environment Your system cannot be exposed to freezing temperatures, hot
water, fire or higher than 75 psi water pressure. IF your system was exposed
to any of these, you must replace the entire system. IF your system is exposed
to direct sunlight, bacteria growth should be expected, filter life & water
quality will be less. TDS Test: A TDS meter quickly & accurately lets you know
when to change your DI resin & your membrane.
Troubleshooting FAQ’s – (please see our online FAQ guide at
www.airwaterice.com/pages/faq for more!) FAQ#1: The vertical DI housing has
air trapped inside. Is this normal? It’s nothing to worry about. Water is part
air (h2o). Normally the cartridge will fill 1/4 of the way full with water
when pure RODI water is being made. FAQ#2: Slow or No pure RO water? RO
systems make water at a rate of 2-6 gallons per hour, a slow trickle. If this
happened all of the sudden or after changing filters, make sure your fast
flush is closed, (black handle perpendicular to the tubing). New systems or
new locations for old systems with low water production typically have
something to do with either the house pressure being low or less than ideal
supply connection. If this has happened over time, it’s likely time to replace
your filters and/or membrane or if you have a drinking water system with a
FULL pressure tank, it is time to recharge the pressure tank.
FAQ#3: No drain water? All RO & RODI systems send water to the drain
while operating. If you cannot hear water going down the drain, unplug the
drain line & check. Your system will not last very long if no drain water is
being made. Disconnect the fast flush flow restrictor from the system. Look
through the fast flush into a light. Do you see a small pinhole from both
positions (open/closed)? If you do not, it is clogged. Use your water supply
line or a air compressor to blow out the debris. This method will also work
for a clogged permeate pump. IF this still does not allow drain water to pass,
perform a system purge, then a RO system evaluation and contact us.
FAQ#4: Continuous drain water. Please ensure your fast flush flow
restrictor’s black handle is pointed up, at a right angle, perpendicular to
the tubing like this!———————————– > Note! For rodi systems with DI
bypasses installed, please also ensure the blue ball valve’s handles to the
left of the flow restrictor are in the closed position like
this!————————————————->***If you still have drain water after
ensuring correct positions above: perform a Fast flush.
If your system still makes drain water, you will need to perform a System
Purge & RO System Evaluation found in your systems instructions & contact us
with the results. If you don’t change your filters or membrane on time,
continuous drain water is likely. Having low (below 40 psi) or high (above 75
psi) house pressure will also cause your system to have continuous drain
water.
CHANGING FILTERS GUIDE:
Caution!
- Do not attempt to open a filter that is under pressure.
- Have a sponge and perhaps a small pail handy. You will spill some water.
- Turn off / unplug any close electrical systems.
- The floor might become wet and slippery.
Note! This is a general guide. Have the instruction manual for your specific system handy. Your systems manual will go into detail about your systems specific features, valve positions and more!
The Basic Filter Changing Process: (at least every 6 – 12 months)
step 1: Turn off the water supply going into the RO / RODI system
step 2: Open a pure RO or RODI water outlet ( ro faucet, ball valve OR di
bypass) to relieve the water pressure
step 3: Change the filters
3.1 Unscrew the filter housings & remove the old filters and/or membrane (use
the housing wrench).
3.2 Clean the housings with soap & water and rinse thoroughly.
3.3 Change the filters. Note1) When re-attaching the housings, NEVER use the
housing wrench to tighten the housings. Note 2) Ensure the housing’s O-rings
are in place and properly seated before attempting to re-attach the housings.
Note 3) For in-line filters, please note the arrow on the filters
indicating the directional flow of water. Note 4) All In-line filters have
blue dust caps, please remove & discard these in the same way tubing is
removed… press in on the collet with your finger or wrench & pull tubing in
the opposite direction (see pic)——–>
4.1 Turn your fast flush flow restrictor’s black handle parallel
to the tubing- see picture above.
4.2 Next, open a pure RO water line (i.e. RO faucet, inline ball valve, etc).
Now you are fast flushing!
4.3 Fast flush your system for 15 minutes.
4.4 After fast flushing, please ensure you return the flow restrictor’s black
handle back to the closed (normal operations) position (black handle pointed
up – perpendicular to the tubing).
step 5: If you are replacing your membrane, discard the first hour of RO water
the system makes.
IMPORTANT! Fast flushing sends almost all of the carbon dust/”fines” out
of the system & directly into the drain as opposed to potentially clogging
your system. Fast flushing is great way to keep your membrane clean & extend
the life of your di resin. Note! Always fast flush immediately after
installing new filters. If you have dramatically reduced pure RO water, little
or no drain water, or constant drain water AFTER installing new filters and/or
membrane, the following 3 items are the most common reasons why. IF these 3
items don’t solve your problem, perform a system purge (see below).
How to PURGE: Step 1: Remove all of your filters & remove the membrane.
Step 2: Screw the filter housings & membrane housings back on the system
without the filters or membrane. Step 3: Open a RO water line with the fast
flush in the closed/normal operations mode for 30 minutes without any filters
or membrane. During this step, turn the fast flush’s black handle back & forth
multiple times & tap the automatic shut off valve (ASOV) and/ or the permeate
pump with your hand. Purging clears potential clogs 99% of the time. If this
does not work, remove the fast flush flow restrictor. Hold the fast flush up
to a light.
You should see a large hole when the fast flush is open AND a small hole when
the fast flush is closed. If you do not see light through the fast flush in
both positions, your fast flush is clogged. To clear the clog: blow through,
use a air compressor or your water supply line… this method also works for
permeate pumps that get clogged. To recharge your pressure tank, inflate
schrader valve to 7-9 psi with the tank empty & ball valve open.
When to change the filters?
The drain water made should be included in your calculation of when to change
your filters. Drain water is the lifeblood of your system & essential for pure
RO water. We plumb most of our RO systems to get a 3:1 waste to pure water
ratio. This means for a filter rated for a 3,000 gallon life, it will be
exhausted after we make 750 pure RO gallons as we have sent 2,250 gallons down
the drain. Change filters when pure RO water production slows, if a filter
look visually dirty, if the filter has reached the end of its filter life
rating OR at least every year, whichever comes FIRST. If you have well water
or otherwise hard water to begin with, you will need to change filters more
often. Please note the membrane is always sold seperately from our filter
packs.
Sediment Filters: (Stage 1) (pre-filter) [ life= 3,000 total gallons or 1
year for full 10″ sediment filters or 1,500 gallons or 1 year for inline
sediment filters .The sediment filter traps dirt & will become
clogged. Sediment filters protect carbon filters from getting clogged.
Carbon Filters: (Stage 2-3) (pre-filter) [ life= 3,000 total gallons or 1
year for full 10″ carbon filters or 1,500 gallons or 1 year for inline carbon
filters . Carbon filters remove chlorine, chemicals,
taste & odor. The carbon block is vital & required to be changed on time to
protect your membrane from exposure to chlorine. Changing carbon filters on
time extends the life of your membrane. Among other things, carbon filters
protect your membrane from chlorine & chloramines.
Reverse Osmosis (RO) Membrane: (Stage 3-4) (the filter) [life= 6,000 –
15,000 total gallons, 1.5 – 5 years, or when rejection rate drops below 90%.
Membranes are normally changed because of slow or no production. The other
reason to replace the membrane is production of excessive amounts of poor
quality water. Chlorine exposure, inadequate carbon filter replacements or low
pressure are usually to blame for a membranes reduced life. Many water
chemistry matters go into membrane life expectancy & we cannot accurately
predict how your membrane will do. What you must know is when your carbon
blocks are exhausted, they allow chlorine to pass through to the membrane. A
process called oxidation begins. This initially causes a reduction in pure RO
water. Next, your membrane sheets break, putting holes in your membrane & you
will have a large amount of poor quality water. When new, RO membranes reject
95-99% of TDS. Over the next 2-5 years, this rejection rate will decrease. You
will need a TDS meter to easily perform a TDS test to find your membranes
rejection rate. Temperature and water pressure play a role in your membranes
production. Please see 2 charts below!
Deionization (DI) Resin Filters: (Stage 4-8) (post-filter) [ life=
minimum 3,000 ppm TDS capacity for our full 10″ DI cartridges or [1500 ppm TDS
capacity] for our inline di filters. Resin may smell “fishy” when exhausted.
The color changing feature of our di resin goes from green or blue to a golden
brown color and is a INDICATOR that the resin is exhausted. We recommend
performing a TDS test when color changes. A rough mathematical equation of
resin filter life: If your RO tds is 10 ppm, take 3,000/10 = 300 gallons of
zero tds water before the resin is exhausted & needs replacement.
Ultra Violet (UV): (post-filter) [ life= 1 year] UV lights will make a humming
noise when in need of replacement. Another way to check is temperature, a
working light produces a warm housing.
Mineral Filters (calcium and magnesium) (post-filter) [ life= 1,000 gallons or
1 year] ***How to perform a tds test? ALWAYS make one gallon of pure RO water
before a TDS test to avoid testing the stale “tds creep” water in your system.
Get a clean glass. Pour about 6 oz of pure RO water in the glass. Put your TDS
meter in the glass & press the button on the TDS meter. Record the number.
Pour out the glass and then test your TAP water, & then test your DRAIN water.
Don’t use the cap of the TDS meter – again, you want to sample about 6 oz of
water! As always, we are committed to your success. Please contact us with any
questions!
1000 GPD COMMERCIAL RO SYSTEM PICTURES & DIAGRAM
Questions? Call or text
:772-461-0256 /
email :sales@airwaterice.com or visit us
online at www.airwaterice.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>