Royal Gourmet GA5403R 5 Burner Gas BBQ Grill Instructions

Royal Gourmet GA5403R 5 Burner Gas BBQ Grill

FOR YOUR SAFETY!
Use outdoors only! Do not use it inside a building, garage, or any other enclosed space.
Read the instructions before assembling and using the appliance.
DO NOT use the grill unless it is completely assembled, and all the parts are securely fastened. This grill will become very hot, do not move it during use.
Keep away from children and pets.

CONTACT US FIRST!
This grill has been made to high quality standards.
If you have any questions that are not addressed in this Owner’s Manual,or you need parts, please call our customer service hotline or send an email to service@royalgourmetusa.com
Please keep this Owner’s Manual for future reference.

Learn more at: www.royalgourmetcorp.com

For Your Safety

1. DO NOT store or use gasoline, or any flammable vapors and liquids within 8 meters (25 feet) of the grill.

2. When cooking with oil/grease, do not allow the oil/grease to exceed 177 °C (350 °F).
   DO NOT store extra cooking oil in the vicinity of the grill.

3. The liquid propane (LP) tank (cylinder) not connected for use should be stored at a minimum of 3 meters (10 feet) distance from the grill or any appliance.
   Never fill the LP gas cylinder beyond 80 percent capacity. If the above instructions are not followed exactly, there is risk of fire that may cause serious injury or death.
   In case of any issue, call us first! DO NOT return the grill to the retailer. This grill has been made to high quality standards. If you have any questions not addressed in this user’s manual, or you need parts, please call our customer service hotline.

NOTE: The assembly and use of this grill must conform to local codes. In the absence of local codes, use the
National Gas and Propane Instruction Code. Read all instructions prior to assembly and use.

CAUTION:

1. This grill is meant for use with propane gas only (propane gas cylinder not included).
2. Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor home, or house.
3. Never use charcoal or lighter fluid with gas grills.
4. DO NOT use gasoline, kerosene, or alcohol for lighting. The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission. This grill is not intended to be used in or on recreational vehicles or boats.
5. DO NOT attempt to move the grill while it is lit or hot.
6. DO NOT use the grill unless it is completely assembled, and all parts are securely fastened and tightened.
7. DO NOT use the grill or any gas products near unprotected combustible buildings and materials.
8. DO NOT use in the presence of gases or vapors. Keep the grill area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
9. DO NOT touch metal parts of the grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (oven mitts, potholders, etc.).
10. DO NOT alter the grill in any manner.
11. Keep all combustible items and surfaces at least 91 cm (36 inches) from the grill at all times.
12. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced before operating the grill. The replacement hose assembly must be as per the manufacturer specifications specified by the manufacturer.
13. Move the gas hose as far away as possible from hot surfaces and dripping hot grease.
14. Never keep a filled LP gas cylinder in a hot car or truck. Heat may cause the gas pressure to increase,which may cause the relief valve to open and allow the gas to escape.
    Keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect the grill before each use.

WARNING:

1. This grill is for outdoor use only and should not be used inside a building, garage, or any other enclosed space.
2. The consumption of alcohol, prescription, or non-prescription drugs may impair the operators’ ability to properly assemble or safely operate the grill.
3. Always open the grill lid slowly and carefully as heat and steam trapped within the grill can cause severe burns.
4. Always place your grill on a hard and level surface far away from combustibles.
5. Do not leave a lit grill unattended. ALWAYS keep children and pets away from the grill.
6. Do not place the grill on any type of tabletop surface.
7. Do not use the grill in high winds.
8. Do not use the grill to cook excessively fatty meat or other fatty or greasy food where there is risk of flare-ups.

DANGER:
Liquid propane gas is flammable and hazardous if handled improperly. Understand the characteristics before using any propane product.

1. Propane characteristics: Flammable, explosive under pressure, heavier than air, settles in pools and low areas.
2. In its natural state, propane has no odor. For your safety, an odorant has been added.
3. Contact with propane can cause freeze burns to the skin.
4. This grill is shipped from the factory for use with propane gas only.
5. Never use a propane cylinder with a damaged body, valve, collar, or footing.
6. Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.

FOR YOUR SAFETY

1. Keep the grill at least 90cm (36 inches) distance away from the combustible and noncombustible materials and walls of buildings.
2. Do not place the grill where there are combustible surfaces overhead.

Parts Diagram

Parts List

Hardware List & Preparation

Before beginning assembly, make sure all parts are present. Compare parts with packaged contents list and diagram above. If any parts are missing or damaged, do not attempt to assemble the products. Contact customer service for replacement parts via telephone or email.

• Estimated assembly time: 45 minutes

• Tools required for assembly:
  Phillips screwdriver (not included) and Wrench (not included)

• Note: The right and left sides of the grill are designed as if you are facing the front of the grill. wrenen

CALIFORNIA PROPOSITION 65 WARNING

• Fuels used in gas burning appliances and the combustion byproducts of such fuels, can expose you to chemicals including carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm.
• This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer. Handling the brass material on this product can expose you to lead, a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.

For more information, go to: www.P65Warnings.ca.gov

Assembly Instructions

STEP 1
Assemble 4 casters (1) to the bottom shelf (2) with 16 bolts (A).

STEP 2
Fix the screw bushing (3) to the bottom shelf (2) with 2 bolts (A).

STEP 3

1. Unscrew the bolt and the washer from the thread end of the LP tank screw (4).
2. Insert the LP tank screw into the back hole on the bottom shelf (2), and tighten it with the screw bushing (3).
3. Screw the bolt and washer back to the thread end of the LP tank screw.

STEP 4
Half screw 8 bolts (B) to the corresponding lower holes on the left and right panels (5), (6) as shown.

STEP 5
Half screw 6 bolts (A) to the corresponding side holes on the bottom shelf.

STEP 6

1. Snap side panels (5), (6) to the half-screwed bolts on the bottom shelf, and snap the rear panel (7) to the half-screwed bolts on side panels, then tighten the bolts. Secure the rear panel to the bottom shelf with 1 bolt (B).
2. Insert one end of the LP tank barrier bar (8) into the upper hole on the rear panel and fix the other end to the bottom shelf with 1 bolt (B).

STEP 7

1. Fasten the magnet (E) to the bottom shelf with 2 bolts (C).
2. Fix the triangle support plates (9). (10) to the bottom shelf with 4 bolts (B).

STEP 8

1. Assemble the thermal baffle (11) onto the left panel with 2 bolts (A).
2. Assemble the cart front beam (12) to the side panels with 4 bolts (D).

STEP 9

1. Release the ignitor, side burner valve and regulator assembly under the control panel. Remove the packaging film (cut by scissors) in advance.
2. Secure the main body (13) on the cart with 2 bolts (A) on both left and right sides respectively.
3. Half screw 2 bolts (A) on both left and right sides of the main bodv accordinalv.

STEP 10
Secure the side table thermal baffle (14) onto the left front panel bracket with 2 bolts (B).

STEP 11

1. Half screw 3 bolts (B) into the holes of the decoration boards (17), (18) respectively.
2. Snap the left side burner shelf (15) into the half-screwed bolts (B) of the left decoration board (17); snap the right side table (16) into the half-screwed bolts (B) of the right decoration board (18). Tighten all the bolts and fasten them with one bolt (B) respectively.
3. Attach the support plates (19), (20) to the side tables (15). (16) with 2 bolts (B) respectively.

STEP 12
Assemble the door handles (23) and door sleeves (24) to the cabinet doors (21), (22) with 4 bolts (A).

STEP 13
Install the doors to the cart by inserting the top door hinge pin into the holes on the cart front beam, and the bottom one into the holes on the bottom shelf.

STEP 14

1. Secure both side table assemblies from step 11 with the half-screwed bolts (A) assembled at the main body in step 9. Tighten the bolts.
2. Fix the side table assemblies to the main body with 6 washers (F) and 6 bolts (A) from inside of the main body.
3. Use 2 bolts (A) and 2 bolts (B) to reinforce the side tables and decoration boards with the main body.

STEP 15
Install the ignitor (released before at step 9) in the position as shown in the figure. Then insert a battery.

STEP 16
Install the side burner valve and regulator assembly (released before at step 9) in the position as shown; then fix the knob base (25) to the side burner decoration board with 2 bolts (C) and insert the knoh 126)

STEP 17
Insert one end of the side burner (27) into the valve body through the burner holder; fix the burner by 2 bolts (C) from the back of the side burner decoration board.

STEP 18
Secure the grease cup brackets (29), (30) to the grease tray (28) with 4 bolts (B).

STEP 19

1. Slide in the grease tray (28) underneath the main body.
2. Place the grease cup (31) onto the grease cup brackets.

STEP 20
Place the flame tamers (32), (33) into the grooves of the main body.

STEP 21
Place the cooking grates (34), (35) and (36) on the main body.

STEP 22

1. Align the warming rack (37) into the corresponding holes of the main body.
2. Place the side burner grate (38) on the side burner chassis.

STEP 23

Take the electrode wire out and then insert it into the electrode port as shown.

STEP 24
Place the LP tank into the nesting hole located in the bottom shelf and tighten it with the LP tank screw (4) and connect it to the pressure relief valve tightly. Make sure the electrode wire not fall out before use.
Hang the match holder in place after use as shown.

STEP 25
Secure the mounting brackets (39) to both sides of the main body with 4 bolts (B) and 4 nuts (G).

Rotisserie Assembly

Parts Diagram

Parts List

Assembly Instructions

Step 1
Twist clockwise to connect the rod handle (1), spit rod (2) and spit rod connector (3) together.

Step 2
Twist another spit rod (4) to the spit rod connector dockwise.

STEP 3
Assemble the counterbalance (5) to the end of the spit rod (2). Slide the locking collar (6) into the end of the spit rod (2), and fix it by twisting the thumb screw counterclockwise.

STEP 4
Assemble the meat forks (7) on spit rods and secure them by twisting the thumb screws counterclockwise.

STEP 5
Insert the rotisserie motor (8) to the left mounting bracket on the main body.

STEP 6
Insert one end of the spit rod assembly into the port on the motor as shown, and set the locking collar of the other end into the slot of the right bracket.
Twist the thumb screw clockwise for easy adjustment.

STEP 7
Adjust the width between the forks and tighten the forks by twisting thumb screws clockwise.

General Information and Instructions

Your new grill has been designed and manufactured to high quality standards.
It will provide you with many years of fun grilling time, however, it requires a minimal amount of maintenance.

Please keep in mind the following FOR YOUR SAFETY.

Operation

1. Your gas grill requires reasonable care during operation. It will be hot during cooking and cleaning.
   Never leave the grill unattended or move the grill when in use.

2. Children should never use your gas grill. Keep younger children and pets away when in use.

3. Only use your gas grill outside in a well-ventilated area. Never use indoors, including inside any building, garage, shed or under any type of flammable canopy or overhang.

4. Ensure your grill is on level ground and the locking casters are locked before use.

5. Turn all gas valves off if the burners flame out while cooking.

6. Turn off the burners and shut off the LP tank in case of a grease fire.

7. Keep the grilling area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

8. Keep the ventilation openings of the tank enclosure free and clear from debris.

9. Do not lean over the grill or touch the edges of the firebox, air vent, or griddle top when in use.

10. Do not obstruct the flow of air for combustion and ventilation

11. Do not use charcoal briquettes, lava rock, or any type of ceramic product in the gas section of this grill.

12. Do not install or use in a recreational vehicle or boats.

LP Gas and Cylinder Information
Your new gas grill operates on LP (Liquified Petroleum) Gas. It is odorless, colorless, and non-toxic when produced. You can smell LP gas as it has been given an odor similar to rotten eggs, for your safety.

Your grill uses the newest and safest LP gas cylinder (tank) which includes two features:

1. An OPD (Overfill Protection Device) – prevents accidental gas leaks caused by overfilling of the tank. Each tank contains a float that closes the input valve when the tank is 80% full. This allows room for the propane gas to expand in hot temperatures. A triangular hand wheel distinguishes this type of tank.
2. An OCC1 Type1 Quick Connect Valve that provides fast tank hook-ups and requires only to be tightened by hand.

TRANSPORTATION AND STORAGE

1. The propane tank must include a collar to protect the gas supply valve.
2. Do not store a spare propane tank under or near the grill.
3. Never fill the propane tank bevond 80% canacity.
4. If the warnings in 2 and 3 above are not heeded exactly, a fire causing death or serious injury may occur.
5. Always transport in an upright position.
6. Do not smoke when transporting your propane tank.
7. Place a dust cap on the tank gas valve outlet whenever the tank is not in use. Use only the type of dust cap that is provided with the tank valve when purchased. Other types of cap or plugs may result in leakage of propane.

CYLINDER SPECIFICATIONS:
Tank purchased or exchanged for your gas grill must be manufactured and marked in accordance with the specifications for LP Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA -B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission., be equipped with a listed over-filling prevention device (OPD), and be equipped with a cylinder connection device compatible with connection for outdoor cooking appliances.

The cylinder must also be equipped with:

1. A shut-off valve terminating in a Type 1 gas cylinder valve outlet
2. A Type 1 valve that prevents gas flow until a positive seal is made
3. A collar to protect the cylinder shut-off valve
4. A safety relief device that is directly linked with the vapor space of the cylinder

WARNING
A frosty cylinder valve indicates possible gas overfill. Close the LP valve and call your LP dealer immediately.

LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)

1. The LP (Liquid Propane) gas tank specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a Type 1-cylinder valve and an over-filling protection device (OPD).

2. This grill is designed to fit Worthington, Manchester, or SMPC brand 20 lb. (9.1 kg) cylinders. Other brands may fit this grill if the top collar and bottom support ring have similar dimensions.

3. DO NOT connect this grill to an existing #510 POL cylinder valve with left-hand threads.
   The Type 1 valve can be identified by the large external threads on the valve outlet.

4. DO NOT connect to a propane cylinder exceeding this capacity.

5. DO NOT connect to a cylinder that uses any other type of valve connection device.

LP CYLINDER LEAK TEST
A leak test should be conducted each time a propane tank is refilled or exchanged.
Do not smoke or use any type of flammable material in the area during this leak test.

Do not use an open flame to check for leaks.

1. Test outside in a well-ventilated area.

2. Use a paintbrush and a solution of liquid dish detergent and water as needed.
   Do not use cleaning products because they can damage the fuel supply parts.

3. Brush the detergent solution onto the areas indicated by the arrows, in the diagram to the right.

4. If bubbles appear, it indicates a gas leak.

REGULATOR AND LP CYLINDER CONNECTIONS

CAUTION
Only use the gas pressure regulator provided with this outdoor cooking appliance. This regulator is set for an outlet pressure of 11 inches water column.
Your regulator is equipped with a QQC Type 1 quick connect system. It does not allow gas to flow until a positive seal has been made. It has a thermal element that will shut off the gas flow if the temperature reaches 115 °C (240 °F). It also has a flow-limiting device that restricts the flow of gas to 0.28 cubic metrics per hour (10 cubic feet per hour). Before each use, check the gas hose for excessive abrasion, wear, or cuts.
Replace a damaged hose assembly with the one specified in the parts list before using the grill.

TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE

1. Make sure the LP tank is OFF by turning the hand wheel clockwise until it stops.
2. Place the tank on the hook under the grill body with the valve facing outward. See Assembly instructions to secure the tank into the nesting hole located in the bottom shelf of the grill body.
3. Be sure all burner controls are turned to the OFF position.
4. Remove the safety cap from the cylinder valve.
5. Center the regulator nipple into the cylinder valve.
6. Turn the black nut clockwise until it stops. Hand tighten Only. Do not use a wrench.

A If you smell gas:

1. Shut off gas supply to the grill.
2. Extinguish any open flame.
3. Open the lid.
4. If odor remains, keep away from the grill and immediately call your fire department.
   Failure to follow these instructions could result in fire, explosion, or burns, which could cause property damage,personal injury, or death.

WARNING

1. Do not connect this grill to any unregulated sources of propane.
2. Before each use, check the gas hose for excessive abrasion, wear, or cuts. Replace a damaged hose assembly with the one specified in the parts list before using the grill.
3. Always perform the Leak Test listed below before using your grill for the first time, if the cylinder has been changed, if any gas supply components have been changed, if the regulator flow-limiting device has been activated, or after a long period of non-use.
4. Do not attempt to connect this grill to the LP system of a motor home or trailer.

LEAK TESTING THE REGULATOR, VALVES, HOSES, AND CONNECTIONS

1. Ensure the LP cylinder valve and all burners are OFF.

2. Ensure the LP cylinder is connected to the regulator.

3. If the warnings 1 and 2 above are not strictly followed, there is risk of fire that may lead to serious injury or death.

4. Mix water and liquid dishwashing detergent as required. Do not use any household cleaner solution.

5. Open the LP tank valve by turning the hand wheel counterclockwise one turn. If you hear a rushing sound,turn the gas off immediately. In that case, there could be a leak at the connection.
   Reconnect the cylinder to the regulator.

6. Spray or brush on the dishwashing detergent solution covering the following areas: regulator and cylinder connection, gas hose connections to the regulator, all gas hoses, and all gas connections to the burner, including the side burner.

7. Bubbles that develop on any of the parts and connections listed above indicate a gas leak.
   Immediately shut off the LP tank valve by turning the valve clockwise. Retighten the connections or order replacement parts as needed. Continue to test as necessary until no leaks are detected.

8. Close the LP tank valve by turning the hand wheel clockwise.

WARNING

1. DO NOT USE THE GRILL if there are leaks. Be sure the LP cylinder valve is closed. If the LP cylinder is still leaking, contact your LP dealer or call 911.
2. Do not use any matches, open flames, or smoke during leak testing.
3. Do not light any burners during leak testing.
4. Replacement parts, including a replacement hose assembly, must be as per the specifications in the parts list.

Failure to comply with these instructions may result in serious bodily injury.

Operating Instructions

Each grill burner is tested and calibrated at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners. Please visually check the flames of the burners.
Always visually inspect your grill before lighting. Replace any hose that is frayed or cracked. Look for anything that could block ventilation and remove such a blockage or move the girl.
After lighting, check the flame pattern to ensure you have even heat distribution for each burner. If burners don’t light up, or if the flame pattern is uneven, see the Troubleshooting section.

WARNING: IMPORTANT!

BEFORE LIGHTING…

1. Read the instructions before lighting.
2. If the burner does not ignite in 5 seconds, turn the burner controls) off, wait 5 minutes and repeat the lighting procedure.
   Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only use the pressure regulator and hose assembly supplied with the unit.
   Never use regulators and hose assemblies other than those supplied with the grill. If a replacement is necessary, contact the manufacturer to get the proper replacement. The replacement must be as per the specifications in the
   Owner’s Manual. DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION

1. Open lid before lighting.
2. Turn all control knobs to OFF position.
3. Turn gas supply on at gas tank valve or at regulator.
4. Push in control knob and turn it anti-clockwise to HI position. Push and hold ignitor button to light the burner.
5. If the burner does not ignite, turn control knob to OFF position, wait for 5 minutes before attempting to relight the burner.
6. If the burner ignites, repeat for other burners, and turn the control knobs to the temperature setting required for your food.
   Should the burners still fail to ignite, check the gas supply.

MANUALLY LIGHTING THE BURNERS WITH MATCH STICK

1. Open lid before lighting.
2. Turn all control knobs to OFF position.
3. Turn gas supply on at gas tank valve or at regulator.
4. Put a match in the match holder. Match holder is located under the right side table.
5. Place the lit match through the match lighting hole on side of the grill under the right side table. Make sure the lit match is close to the burner ports.
6. Push in the control knob and turn it anti-clockwise to HI position. The burner should light immediately.
7. If the burner does not ignite, turn control knob to OFF position, wait for 5 minutes before attempting to relight the burner.
8. If the burner ignites, repeat for other burners, and turn the control knobs to the temperature setting required for your food.
   Should the burners still fail to ignite, check the gas supply.

TURNING OFF YOUR GRILL

1. Turn off the gas supply at the propane tank by turning the valve clockwise.
2. Turn all burner control knobs to OFF position.

WARNING
Do not use spirit or petrol for lighting or re-lighting!

Rotisserie Cooking

The rotisserie burner is an infrared heat system which provides intense searing radiant heat to cook food from the back. The rotisserie burner will reach cooking temperatures in about 1 minute once it is lit. The orange or red glow will come out in about 5 to 8 minutes.
The rotisserie motor is equipped with metal gears and is capable of turning up to a 11 lb. (5kg) cut of meat or poultry. To achieve the best grilling results, the meat or poultry should be fastened and centered on the center line of the spit rod to eliminate an out-of-balance condition.
To catch any drips from the rotisserie cooked food, it will be necessary to place a drip pan directly under the food on the cooking grates. If needed, remove the cooking grates and warming rack. These drippings can be used for making gravies and other sauces to accompany the cooked meats. This drip pan can also collect grease that could otherwise be stored in your grill chamber and cause a grease fire. Put half to one inch of water in the drip pan. Fruit juice, wine or marinade may also be added to enhance the flavor. Do not let the drip pan run dry.

WARNING!
NEVER HAVE THE GRILL BURNERS (BOTTOM BURNERS) ON DURING ROTISSERIE COOKING. It will burn your meat and make it very dry. Use only one section at a time, grill or rotisserie.

Preparation:
Ensure a wide enough space to accommodate food and rotisserie rod assembly in a clean environment. Tie the meat with butcher string or dental floss in three areas. For Poultry, tie the wings and legs tightly to prevent flopping around while turning. Once the food is secure, insert the spit rod into the motor. The meat will be cooked more evenly while on the rotisserie.

Cooking on Rotisserie

1. Determine the center placement for the meat or poultry, put one meat fork on the spit rod and tighten the fork by twisting the thumb screw.

2. Insert the spit rod through the center of the tied meat and place another meat fork, secure the fork by turning the thumb screw.

3. Mount the rod into the brackets Adiust the meat forks and test balance.

4. Remove the cooking grates and warming rack. Put a drip pan under the food to catch the food drippings.

5. Ignite the rear burner, and start the rotisserie motor. Turn the knob to the desired setting for cooking the meat.
   Check to see if the meat turns smoothly while cooking.

6. When you have finished using the rotisserie, turn off the motor and turn the knob OFF. If you have finished using the appliance altogether, turn the main gas supply off, too.

7. Using hot pads or gloves to remove the rod from the grill and remove the meat from the rod.

WARNING!
The prongs are very sharp. Keep hands away from tips when removing the food.

Safety Instructions

WARNING
TO PROTECT AGAINST SHOCK HAZARD,CONNECT ONLY TO PROPERLY GROUNDED OUTLET.

WARNING!

1. Read all instructions before assembly, installation, and use.

2. Do not touch hot surface with bare hands.

3. To protect against electrical shock, do not immerse cord, plug, or motor in water or other liquid.

4. Close supervision is necessary when any appliance is used by or near children.

5. Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
   Do not clean this appliance with a water spray or the like.

6. Do not operate any appliance with a damaged cord or plug or after the appliance has been damaged in any manner.

7. The use of other accessory attachments is not recommended by the appliance manufacturer as it may cause injuries.

8. Do not let electric cord touch hot surfaces or hang over edge of table or counter.

9. Do not place on or near a hot gas or electrical burner, or in a heated oven.

10. Caution must be used when assembling the pointed end of spit rod and the meat forks as the ends are sharp.

11. Always attach plug to the appliance first, then plug cord into the wall outlet, if the plug does not fit in the outlet, contact a qualified electrician. DO NOT attempt to modify the plug or override this safety feature.

12. Do not use appliance for other than intended use.

13. Fuel, and/or charcoal briquettes, should not to be used with this appliance.

14. Do not expose to rain.

15. To ensure continued protection against risk of electrical shock, connect to property grounded outlets only.

16. A short power supply cord is provided to reduce the risk of becoming entangled in or tripping over a longer cord.

17. Longer detachable power-supply cords or extension cords may be used if care is exercised in their use.

18. If a longer detachable power-supply cord or extension cord is used, the marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance, and the cord should be arranged so that it will not drape over the countertop or tabletop where it can be pulled on by children or tripped over.

19. To reduce the risk of electrical shock, keep extension cord connection dry and off the ground.

20. Store indoors when not in use-out of the reach of children.

21. Always follow the directions provided with your rotisserie as each unit differs in design and capabilities.

Cleaning and Maintenance

WARNING

1. Do not clean any part of your barbecue grill in a self-cleaning oven.
2. Do not use oven cleaners, abrasive kitchen cleaners, cleaners that contain citrus products, or mineral spirits.
3. Clean your grill regularly to prevent grease buildup, grease fires or excessive flare-ups.
4. Always allow the grill to cool down prior to cleaning.

A Grease is flammable. Let hot grease cool down before attempting to handle it. Avoid letting grease deposits collect in the bottom of the grill bowl assembly and the grease tray at the bottom of the grill’s firebox.
Remove the grease from the bottom of the grill bowl assembly and grease tray regularly.
STAINLESS STEEL Clean with multipurpose, low-abrasion, non-phosphorous metal or stainless steel polish and a soft cloth. Always polish in the direction of the finish. Do not allow grease and dirt to accumulate. In addition, several products and naturally occurring substances can damage all stainless-steel finishes.
These include, but are not limited to, swimming pool chemicals (chlorine and bromine), lawn and garden fertilizers,ice-melting products, sea or other salt water, urine, bird droppings, and tree sap. Upon contact with these substances, immediately wash and dry the stainless-steel surface and be careful to avoid burns.

OTHER EXTERIOR SURFACES Wash with a mild dishwashing detergent and warm water. You can use a cloth, soft brush (non-metallic), or plastic cleaning pad. Rinse thoroughly and wipe dry.
COOKING GRATES AND HEAT DIFFUSERS Use a stiff brass brush. Wash with warm water and mild dishwashing detergent, rinse and dry.
GREASE CUP/TRAY Check after each use. Remove and empty the grease cup when half full. Remove and clean the grease tray as grease builds up. Both can be washed with warm water and mild dishwashing detergent.
BURNERS We recommend you clean your burners at least twice a year, or before use if the grill has not been used in over one month.

WARNING

Small insects and spiders may enter the burner tubes. Sometimes they will build nests or spin webs that can block or reduce the amount of gas flowing through the burner. You will usually see a smaller flame, or a flame that is mostly yellow rather than blue, coming from the burner when this happens. Other signs include the grill generating uneven or low heat, or difficulty in igniting the burners. In cases of severe blockage, this can cause the flame to burn backwards, and outside of the burner tubes, which can damage your grill and/or cause personal injury. IMMEDIATELY SHUT OFF THE FLOW OF PROPANE GAS AT THE TANK BY TURNING THE HAND WHEEL CLOCKWISE SHOULD THIS HAPPEN. Wait for the grill to cool down and than clean all burnace .

CLEANING THE BURNERS

1. Ensure the gas is turned off at the propane tank.

2. Remove the cooking grates and flame tamers.

3. Lift each burner up and out.

4. Clean the inside of the burner using a stiff wire. A straightened coat hanger will work.
   An alternative is to use compressed air. Always wear protective gear for your eyes when using this method.
   Never enlarge the burner ports during cleaning.

5. Brush the outer surface of the burner.

6. Ensure all ports (holes) are free of debris.

7. Inspect the burners. Replace any that have cracks or enlarged ports.

8. Replace flame tamers and cooking grates.

9. Perform the Leak Test described earlier in this Owner’s Manual.

WARNING
Proper placement of the burner and valve is vital to ensure safety.

BURNER FLAMES
Always check the burner flame patterns after lighting. A good flame should be primarily blue with a yellow tip and have a minimal amount of flicker. Some yellow tips are OK if they are smaller than 2.5 cm (1″). New burners sometimes have oil residue, which will cause yellow flame when burning off.
Variations in gas supply, altitude, weather, and other factors can all impact burner performance. Older grills can also show more yellow flame due to food deposit, oil, and fat buildup.

ALWAYS

1. Keep the grilling area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
2. Do not obstruct the air flow for combustion and ventilation.
3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

GRILL STORAGE

1. Clean your grill before storage.
2. Storage of a gas grill indoors is permissible only if the propane tank is disconnected and removed from the gas grill.
3. Cover the grill.
4. Perform a Leak Test before using the grill after it has been kept in storage for some time.

Troubleshooting Guide

If your problem is not resolved using the troubleshooting information above, please contact your local gas dealer.

PREHEATING: The grill lid should be closed while preheating the grill. It is necessary to preheat the grill before cooking certain foods, depending on the type of food and the cooking temperature.
For food that requires a high cooking temperature, the grill should be preheated for five minutes; for food that requires a lower cooking temperature, the grill should be preheated for two to three minutes.
Cooking with indirect heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by the indirect heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill, thereby cooking the meat or poultry without any direct flame touching it. This method greatly reduces risk of flare-ups when cooking extra fatty cuts as there is no direct flame to burn the fat and juices that drip down while cooking.

CAUTION:

• If the burners go out during use, close the gas supply at source, and turn off all gas valves. Open the lid and wait for five minutes before attempting to re-light (this allows accumulated gas fumes to clear).
• In case of a grease fire, close the gas supply at source, turn off all burners and leave the lid closed until the fire is out.
• DO NOT attempt to disconnect any gas fitting while the grill is being used. As with all appliances, proper care and maintenance will ensure your grill is in top operating condition and will prolong its life.
• The side burner lid will get hot if it is used when the lid is closed.

Grilling Recipes

Direct Heat

CCCC

Cooking Degree| Internal Core Temperature| Internal Description| Firmness

Rare

| ****

125 °F

| Center is bright red, pinkish toward the outer portion, and warm throughout| ****

Soft to the touch

Medium Rare

| ****

130-135 °F

| Center is very pink, slightly brown toward the outer portion and slightly hot| ****

Yields only slightly to the touch

Medium

| ****

140-145 °F

| Center is light pink, outer portion is brown and hot throughout| ****

Beginning to firm to the touch

Medium Well

| ****

150-155 °F

| ****

Mostly brownish gray throughout with a hint of pink in the center

| ****

Firm to the touch

Well Done

| ****

155 °F and above

| ****

Steak is brownish gray throughout

| ****

Firm or hard to the touch

POULTRY INTERNAL TEMPERATURE CHART

Whole Chicken

| ****

165 °F

| ****

Cook until the juices run clear

| ****

Firm to the touch

Dark Meat

| ****

165 °F

| Cook until white throughout but still moist| ****

Firm to the touch

Breast Meat

| ****

165 °F

| Cook until white throughout but still moist| ****

Firm to the touch

Thigh, Wings and Legs

| ****

165 °F

| Mostly brownish gray throughout with a hint of pink in the center| Firm to the touch
PORK INTERNAL TEMPERATURE CHART

Medium

| ****

150 °F

| ****

Pink in the center

|

Well Done

| ****

160 °F and above

| Pork is uniformly white/brown throughout|

Pork Ribs

| ****

180-200 °F

| Pale white. Cook medium to well done|

Raw Sausage

| ****

160 °F

| ****

No longer pink

|
Sausage (Pre-cooked)| ****

140 °F

| ****

No longer pink

|

STEAK ( & ALL MEATS):

• To grill meats, raise fire grate to high position (hot) and sear for one minute on each side with the lid open to seal in flavor and juices.
• Then lower the fire grate to the medium position with lid closed and cook to desired degree.
• Control heat with dual dampers and adjustable fire grate.

Tip:
Place grilled meat back in the marinade for several minutes before serving and it will be tastier and juicier.

CAUTION:
Boil extra marinade first to kill bacteria remaining from the raw meat.

MARINATED FLANK STEAK:

• Mix marinade ingredients in a nonmetal dish.
• Let steak stand in marinade for no less than 4 hours in the refrigerator.
• Brown each side for 5 minutes, but center should remain rare.
• Cut steak diagonally across the grain into thin slices before serving.
• Grill with fire grate in high (hot) position with lid open or closed.

Meat Marinade

• 1/2 cup vegetable or olive oil
• 1/3 cup soy sauce
• 1/4 cup red wine vinegar
• 2 tbsp lemon juice
• 1 tsp dry mustard
• 1 minced clove garlic
• 1 small minced onion
• 1/4 tsp pepper

QUAIL OR DOVES:

• Cover the birds with good amount of seasoning and marinate overnight.
• Pour remaining dressing and cover with Texas Pete Hot Sauce for 6 hours.
• Wrap birds in thick bacon secured by a toothpick.
• Place on grill. Keep turning until bacon is black.
• Grill for 20 minutes. Sear with lid open and fire grate in high (hot) position for 1 minute on each side before lowering the grate and closing the lid.
• To smoke the birds, place them in the center of the grates with fire in both ends of the fire box.

HOT DOGS:

• Grill with lid up and cooking grates in high (hot) position for approximately 6 minutes.
• Turn every few minutes.

SWEET CORN IN HUSKS:

• Trim excess silk from end and soak in cold salted water for 1 hour before grilling.
• Grill for 25 minutes (to turn several times).

KABOBS:

• Alternate any combination of meat, onions, tomatoes, green peppers, mushrooms, zucchini, circular slice of corn-on-the-cob, or pineapple on skewers. Meat could consist of shrimp, scallops, lobster, chicken, sausage, pork, beef, etc.
• Marinate the meat in refrigerator for several hours.
• Grill each side approximately for 7 minutes, turning occasionally while basting with marinade.
• Leave a small amount of room between pieces in order to cook faster.
• Grill with lid up and the cooking grates in the lowest position.

Kabob Marinade:

• 1 cup soy sauce
• ½ cup brown sugar
• ½ cup vinegar
• ½ cup pineapple juice
• 2 tsp salt
• ½ tsp garlic powder
• Mix all ingredients in a saucepan and bring to boil.
• Allow marinade to cool before marinating your meat in it.
• Marinate beef in the mixture a minimum of 4 hours.

HAMBURGERS:

See meat marinade on prior pages.

You may also marinate by allowing to stand in marinade for 1 or 2 hours at room temperature before cooking or let it stand in a covered dish in the refrigerator for up to 24 hours.

• Bring to room temperature before cooking.
• Mix in chopped onions, green peppers, salt, sear 3/4 inch patties on each side, with cooking grates in high position for a few minutes.
• Lower fire grate to medium position and grill with lid down to avoid flare-ups.
• Cook each side for 3 to 7 minutes according to desired degree.
• Cook ground meat to 150 °F internal temperature or until juice runs clear (free of blood) to prevent E-coli infections.
• Burgers can be basted with marinade when turning and/or other ingredients can be mixed in with the ground beef such as chili sauce or powder.

SHRIMP (Peeled) & CRAYFISH:

• Place on skewers.
• Coat with melted butter and garlic salt.
• Grill for 4 minutes on each side or until pink. Cocktail sauce optional.

BAKED POTATOES:

• Rub with butter and wrap in foil and cook on grill with lid down for 50 minutes.
• Turn after 25 minutes (no need to turn if smoked).
• Squeeze to check if it is cooked.

Warranty and Customer Service

Thanks for purchasing this Royal Gourmet ® Gas Grill.
Royal Gourmet warrants its products to be free from defects in materials and workmanship under proper assembly, normal residential use and recommended care for 1-Year Full Warranty from the date of original retail purchase. The warranty does not cover paint finish as it may burn off during normal use. RUST is not considered a manufacturing or materials defect.
For 5 Years from the date of purchase, any stainless steel burner that rusts through will be replaced free of charge.
Within the stated warranty period, Royal Gourmet, at its discretion, shall replace defective components free of charge, with the owner being responsible for shipping. Royal Gourmet reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination. In the event of parts availability issues, Royal Gourmet reserves the right to substitute like or similar parts that are equally functional. Upon the expiration of such warranty, all such liability shall terminate.

Note: A dated sales receipt along with Model Number and Seriel Number will be required for the warranty service.

The limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage. All warranty coverage is void if this grill is ever used for commercial or rental purposes. And this limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.

ITEMS NOT COVERED IN THE WARRANTY SERVICE
Any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in the owner’s manual.
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere.

Cost of service calls to your home.
Costs of removal or re-installation.
Pickup and delivery of your product.
Shipping or transportation costs.
Labor costs for installation and repair.
Liability for indirect, or consequential damages.

This limited warranty is the sole warranty given by Royal Gourmet and is in lieu of all other warranties, expressed or implied including implied warranty, merchantability, or fitness for a particular purpose. Neither Royal Gourmet nor the retail establishment selling this product has authority to make any warranties or to promise any remedies in addition to or inconsistent with those stated above.
Royal Gourmet’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages. In such a case,the above limitations or exclusions may not be applicable.

Do not return parts without prior to obtaining return authorization from our customer service department.
Please do not hesitate to contact our customer service when you have any questions regrading assembly, warranty, or accessories.
We will be happy to offer any replacement parts you need during the warranty period.

1-800-618-6798
service@royalgourmetusa.com
Mon-Fri, 8:30 AM-5:30 PM, EST

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