BowFlex 2023 IC Bike SE SEi User Manual
- June 17, 2024
- Bowflex
Table of Contents
- BowFlex 2023 IC Bike SE SEi
- Specifications
- Product Usage Instructions
- Leveling the Machine
- Connectivity
- Changing Unit Measures
- Troubleshooting
- FAQ – Frequently Asked Questions
- Service Procedures
- 2 Phillips screwdriver 28
- 2 Phillips screwdriver
- 2 Phillips screwdriver
- 2
- 2 Phillips screwdriver
- 2 Phillips screwdriver
- 2 Phillips screwdriver 76
- 2 Phillips screwdriver 87
- 2 Phillips screwdriver
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
BowFlex 2023 IC Bike SE SEi
Specifications
- Maximum User Weight: 150 kg (330 lb.)
- Total Surface Area (Footprint) of Equipment: 7570 cm2 (1176 in2)
- Machine Weight: 61.4 kg (135.4 lbs.)
- Weight of Dumbbells: 2.7 kg (6 lbs.)
- Power Requirements (AC Adapter):
- Input Voltage: 90-240V AC, 50-60Hz, 1.5A
- Output Voltage: 12V DC, 3A
- Dimensions:
- Width: 54.5 cm (21.5 in)
- Length: 134.2 cm (52.8 in)
- Height: 138.9 cm (54.7 in)
Product Usage Instructions
Moving the Machine
To move the BowFlexTM IC Bike SE/SEi, follow these steps:
- Make sure the machine is turned off and unplugged.
- Carefully lift the machine from the front and back, using proper lifting techniques.
- Transport the machine to the desired location.
- Place the machine on a hard, level surface.
Leveling the Machine
To level the BowFlexTM IC Bike SE/SEi, follow these steps:
- Identify the leveling feet located at the bottom of the machine.
- Rotate the leveling feet clockwise or counterclockwise to adjust the height of each foot.
- Ensure that all four feet are in contact with the ground and the machine is stable.
Adjustments
The BowFlexTM IC Bike SE/SEi allows for various adjustments to customize
your workout experience. Follow these steps to make adjustments:
- Refer to the user manual for specific instructions on each type of adjustment.
- Follow the step-by-step instructions provided to properly adjust the desired component.
- Test the adjustment by using the machine and make further adjustments if necessary.
Locking the Flywheel for Storage
To lock the flywheel for storage, follow these steps:
- Ensure that the machine is turned off and unplugged.
- Locate the flywheel lock mechanism near the flywheel.
- Engage the flywheel lock mechanism to secure the flywheel in place.
Demonstration Mode
The BowFlexTM IC Bike SE/SEi features a demonstration mode that allows you
to showcase the machine’s functions without activating a workout. To enable
demonstration mode, follow these steps:
- Ensure that the machine is turned on.
- Press and hold the demonstration mode button for 5 seconds.
- The console will enter demonstration mode and display various features and functions.
Console Features
The console of the BowFlexTM IC Bike SE/SEi provides various features to
enhance your workout experience. Refer to the user manual for detailed
instructions on how to use each feature.
Connectivity
The BowFlexTM IC Bike SE/SEi offers connectivity options to connect external devices and enhance your workout experience. Follow the instructions in the user manual to connect your desired device.
Changing Unit Measures
To change the unit measures displayed on the console, follow these steps:
- Ensure that the machine is turned on.
- Access the settings menu on the console.
- Select the unit measures option.
- Choose the desired unit measures (e.g., metric or imperial).
Troubleshooting
If you encounter any issues with the BowFlexTM IC Bike SE/SEi, refer to the troubleshooting section in the user manual. Follow the step-by-step instructions provided to resolve common problems.
Maintenance Parts Exploded View
The maintenance parts exploded view in the user manual provides a visual
representation of the different components of the BowFlexTM IC Bike SE/SEi.
Use this diagram as a reference when performing maintenance or replacing
parts.
Replacement Procedure Skill Level
The user manual provides information on the skill level required for each
replacement procedure. Refer to the manual for specific instructions based on
your skill level.
FAQ – Frequently Asked Questions
Q: Where can I find my local distributor for assistance with the BowFlexTM
IC Bike SE/SEi?
A: To find your local distributor, go to global.bowflex.com
Q: How can I dispose of this product?
A: DO NOT dispose of this product as refuse. This product is to be
recycled. For proper disposal of this product, please follow the prescribed
methods at an approved waste center.
Q: What is the estimated assembly time for the BowFlexTM IC Bike SE/SEi?
A: The estimated time to assemble the machine is 45 – 50 minutes.
Q: What are the recommended dimensions for the assembly area?
A: We recommend an assembly area of 1.8 m x 2.6 m (71 in x 102 in). Allow a
workout area of a minimum 1.2 m x 2 m (47 in x 79 in).
BowFlexTM IC Bike SE/SEi (Model Year 2023) Exercise Bikes Service Manual
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. – Customer Service: North America
800-605-3369, cs@bowflex.com | outside
U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and
the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered
or otherwise protected by common law in the United States and other nations.
The Bluetooth® word mark and logos are registered trademarks owned by
Bluetooth SIG, Inc., and any use of such marks by BowFlex Inc. is under
license. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
8031278.101523.A
1
Important Safety Instructions and General Troubleshooting Information for the
BowFlexTM IC Bike SE/SEi Exercise Bikes
Service Procedures
8031279.101523.A
NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
If you need assistance, please call BowFlex Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by BowFlex Inc. is under license. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times.
· Make sure that the repair is done in an appropriate work space away from
foot traffic and exposure to bystanders.
· Some components of the equipment can be heavy or awkward. Enlist the service
of a second person when you do maintenance steps involving these components.
Do not try to do heavy or awkward steps on your own.
· If replacement parts are necessary, use only genuine replacement parts and
hardware supplied by BowFlex. Failure to use genuine replacement parts can
cause a risk to users, keep the machine from operating correctly and void the
warranty.
· Be sure that all warning stickers and instructional placards applied to the
product stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them.
· Do not try to change the design or functionality of the machine being
serviced as this can adversely affect user safety.
· Do not put the machine back in service until all shrouds, instructions,
warning labels and correct functionality have been verified and tested for
correct performance.
· SAVE THESE INSTRUCTIONS.
2
Safety Warning Labels and Serial Numbers
WARNING!
Read, understand and obey all warnings on this machine. Keep children and pets
away. Not intended for use by anyone under 14 years of age. Refer to the
Owner’s Manual for additional warnings and safety information. Injury or death
is possible if caution is not used while using this machine. The maximum user
weight for this machine is 330 lbs (150 kg.) The heart rate displayed is an
approximation and should be used for reference only. For Consumer Use Only.
Consult a physician prior to using any exercise equipment. Set up and operate
the stationary exercise bicycle on a solid level surface.
(Label is only available in English and French Canadian.)
Product Specification Label Serial Number Label
This product complies with the European Radio Equipment Directive 2014/53/EU.
FCC Compliance
Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the
equipment.
This product complies with part 15 of the FCC rules. Operation is subject to
the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation. Note: This product
has been tested and found to comply with the limits for a Class B digital
device, pursuant to CFR47 Part 15 Subpart B of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates radio frequency energy and,
if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. In the unlikely
event that this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more
of the following measures: · Reorient or relocate the receiving antenna. ·
Increase the separation between the equipment and receiver. · Consult the
dealer or an experienced radio/TV technician for help.
3
Specifications
Maximum User Weight 150 kg (330 lb.)
Total Surface Area
7570 cm2 (1176 in2)
(Footprint) of Equipment
Machine Weight
Weight of Dumbbells
Power Requirements (AC Adapter)
61.4 kg (135.4 lbs.)
2.7 kg (6 lbs.)
Input Voltage: 90-240V AC, 50-60Hz, 1.5A Output Voltage: 12V DC, 3A
54.5 cm (21.5 in)
DO NOT dispose of this product as refuse. This product is to be recycled. For proper disposal of this product, please follow the prescribed methods at an approved waste center.
134.2 cm (52.8 in)
138.9 cm (54.7 in)
Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a hard, level surface. Keep the workout area clear 0.6 m (24 in) along the side used to access the machine and to the rear of the machine. We recommend an assembly area of 1.8 m x 2.6 m ( 71 in x 102 in ). Estimated time to assemble the machine is 45 – 50 minutes. Allow a workout area of a minimum 1.2 m x 2 m (47 in x 79 in).
1.2 m (47 in)
0.6 m 24 in
0.6 m 24 in
2 m (79 in)
4
Maintenance
Read all maintenance instructions fully before you start any repair work. In
some conditions, an assistant is required to do the necessary tasks.
Equipment must be regularly examined for damage and repairs. The owner is
responsible to make sure that regular maintenance is done. Worn or damaged
components must be repaired or replaced immediately. Only manufacturer
supplied components can be used to maintain and repair the equipment.
If at any time the Warning labels become loose, unreadable or dislodged,
replace the labels. If purchased in US/Canada, contact Customer Service for
replacement labels. If purchased outside US/Canada, contact your local
distributor for them.
Disconnect all power to the machine before you service it.
Daily
Before each use, examine the exercise machine for loose, broken, damaged, or
worn parts. Do not use if found in this condition. Repair or replace all parts
at the first sign of wear or damage. Make sure adjustment knobs are tight.
Tighten as necessary. After each workout, use a damp cloth to wipe your
machine and Console free of moisture.
Note: If necessary, only use a mild dish soap with a soft cloth to clean the
Console. Do not clean with a petroleum based solvent, automotive cleaner, or
any product that contains ammonia. Do not clean the Console in direct sunlight
or at high temperatures. Be sure to keep the Console free of moisture.
Weekly
Check pedals and tighten as necessary. Clean the machine to remove any dust,
dirt, or grime from the surfaces. Check for smooth seat operation. If needed,
sparingly apply a thin coating of silicone lube to ease operation.
Silicone lubricant is not intended for human consumption. Keep out of reach of
children. Store in a safe place.
Note: Do not use petroleum based products.
Monthly
(Or after 20 hours)
Check crank arms and tighten as necessary. Make sure all bolts and screws are
tight. Tighten as necessary.
Check the drive belt tension and adjust if necessary.
Checking the Drive Belt Tension
To check the Drive Belt tension, the bike needs to be operated. Get the pedals
rotating at about 20 RPM. Then suddenly increase the RPM to your maximum
ability. If the pedals move normally with no slipping, the tension is correct.
If the Pedals slip, the belt needs to be adjusted.
The “Adjust the Belt Tension” procedure can be found in this Service Manual.
5
NOTICE: Before Troubleshooting any noises, be sure the indicated hardware has
been fully tightened. After your first few workouts, some hardware will need
to be tightened again. To ensure quiet and smooth operation, make sure to
tighten the indicated hardware after three workouts. Consult the Maintenance
section of this manual for recommended future service intervals.
Be sure to inspect and fully tighten all hardware monthly or after every 20
hours of use.
Handlebar track
Pedals (X2)
Stabilizer
Stabilizer
Emergency Stop
To stop the pedals immediately, push down hard on the Emergency
Brake/Resistance Adjustment Knob.
This bike cannot stop the Pedals independently of the Flywheel. Reduce the
pace to slow the Flywheel and Pedals to a stop. Do not dismount the bike until
the Pedals have come to a complete stop. Be aware that the moving Pedals can
strike the backs of the legs.
6
Moving the Machine
The machine may be moved by one or more persons depending on their physical
abilities and capacities. Make sure that you and others are all physically fit
and able to move the machine safely.
1. Remove the dumbbells, any media devices, or water bottles from the bike
before moving it. 2. To lock the Flywheel, turn the Emergency Brake/
Resistance Adjustment Knob clockwise until it encounters an increase in
resistance. Then rotate the Emergency Brake/Resistance Adjustment Knob another
1/2 turn clockwise.
Tighten the Emergency Brake/Resistance Adjustment Knob as described until the
Flywheel is locked before moving it.
3. Grasp the back of the Rear Stabilizer to carefully tilt the machine
forward onto the transport rollers. Push the bike to the desired location.
Note: Be careful when you move the machine. Abrupt motions can affect the
computer operation.
4. Carefully lower the machine into position.
For safe storage of the machine, remove the power supply and place in a secure
location. Tighten the Brake/Resistance Adjustment Knob as described until the
Flywheel is locked. Place the machine in a secure location away from children
and pets.
Leveling the Machine
The machine needs to be leveled if your workout area is uneven. Levelers are
found on each side of the stabilizers. Lift the stabilizer slightly to take
the weight off the leveler, then turn the adjustment nut (L) to adjust the
stabilizer foot.
Do not adjust the levelers to such a height that they detach or unscrew from
the machine. Injury to you or damage to the machine can occur.
Tighten the locking nuts.
Make sure the machine is level
and stable before you exercise.
L
7
Seat Adjustment
Correct seat placement encourages exercise efficiency and comfort, while
reducing the risk of injury. 1. With a Pedal in the forward position, place
the heel of your foot to the lowest
part of it. Your leg should be bent slightly at the knee. 2. If your leg is
too straight or your foot cannot touch the Pedal, you need to
move the seat downward. If your leg is bent too much, you need to move the
seat upward.
Step off the machine before you adjust the seat. 3. Loosen and pull the Seat
Post Adjustment Knob on the Seat Post to disengage
the pop pin as you hold the post to prevent it from dropping. Adjust the Seat
to the desired height.
Do not lift the Seat Post above the “STOP” mark on the Seat Post.
4. Release the Seat Post Adjustment Knob to lock the pop pin in the desired
hole in the Seat Post. Be sure that the pin is fully engaged and fully tighten
the adjustment knob.
5. To move the seat closer to, or away from the console, loosen the Seat
Slider Adjustment Handle. Slide the seat to the desired position and fully
tighten the handle. Pull the handle down and turn so that it is aligned with
the Seat Slider, then release.
Note: If the handle cannot turn due to conflict with another part, pull the
handle, turn and push it back in to reposition it. Continue turning as needed.
Foot Position / Pedal Strap Adjustment
Foot pedals with straps provide secure footing to the exercise bike. 1. Put
the ball of each foot in the Foot Restraint on the Pedals. 2. Fasten the strap
over the shoe. 3. Repeat for the other foot.. Be sure toes and knees point
directly forward to ensure maximum Pedal efficiency. Pedal straps can be left
in position for subsequent workouts.
Handlebar Adjustment
To adjust the handlebar position: 1. Loosen and pull the Handlebar Post
Adjustment Knob on the Handlebar Post to
disengage the pop pin as you hold the post to prevent it from dropping. Adjust
the Handlebar to the desired height.
Do not lift the Handlebar Post above the “STOP” mark on the Handlebar Post.
8
2. Release the Handlebar Post Adjustment Knob to lock the pop pin in the
desired hole in the Handlebar Post. Be sure that the pin is fully engaged and
fully tighten the adjustment knob.
NOTICE: Do not cut or pinch the cables.
3. To move the Handlebar closer to, or away from the seat, loosen the
Handlebar Slider Adjustment Handle. Slide the Handlebar to the desired
position and fully tighten the handle. Pull the handle down and turn so that
it is aligned with the Handlebar Track, then release.
Note: If the handle cannot turn due to conflict with another part, pull the
handle, turn and push it back in to reposition it. Continue turning as needed.
Locking the Flywheel for Storage
When the machine is not in use, be sure to lock the Flywheel with the
Emergency Brake/Resistance Adjustment Knob. To lock the Flywheel, turn the
Emergency Brake/Resistance Adjustment Knob clockwise until it encounters an
increase in resistance. Then rotate the Emergency Brake/Resistance Adjustment
Knob another 1/2 turn clockwise. The Flywheel is now locked. The flywheel
should be locked for storage of the machine.
For safe storage of the machine, remove the power supply and place in a secure
location. Tighten the Brake/Resistance Adjustment Knob as described until the
Flywheel is locked. Place the machine in a secure location away from children
and pets. With the Flywheel locked, the level of resistance will be out of the
range of operation displayed by the Console. Do not use the machine with the
level of resistance outside of the 0% – 100% range. This will damage the
ability to quickly stop the Flywheel during an emergency, and the
effectiveness of securing the bike for storage. Turn the Emergency
Brake/Resistance Adjustment Knob until the RESISTANCE displayed on the Console
is less than 100%. The resistance is now in the designed range of operation
for the bike. .
Power Up Mode
The Console will enter Power-Up mode if any button is pushed, or if it
receives a signal from the RPM sensor as a result of pedaling the machine.
Auto Shut-Off (Sleep Mode)
If the Console does not receive any input in approximately 5 minutes, it will
automatically shut off. The LED display is off while in Sleep Mode.
Note: The Console does not have an On/Off switch.
9
Demonstration Mode
During Demonstration Mode, the Console will cycle through messages prompting
to connect to the JRNYTM app, and display sample workout information. The
machine ships with Demonstration Mode inactive. To activate the Demonstration
Mode: 1. With the machine activated, push and hold the hidden button beside
the JRNY QR code on the Console for 3 seconds. The hidden button is centered
in the text to the left of the QR code.
Note: The setting will take effect after the next time the machine goes into
Sleep Mode. 2. Inspect the Console to be sure that Demo mode is active and
running on the Console Display. To exit Demonstration Mode, perform the above
steps.
JRNY / App Connected icons
Heart Rate Detected icon
Tachometer Message display Media Holder JRNY QR code
Keypad Functions
Enter/Start button
Starts a workout, confirms the workout values, and moves forward through menu
options.
Increase () button
Push to move through available settings options.
Decrease () button
Push to move through available settings options.
Pause/Stop button
Pauses an active workout or ends a paused workout.
JRNY QR code
To look for more workouts and product information, scan the QR code with your
device.
The console will sound a tone when a button is pushed (if the Volume setting
is on).
10
Workout Data Display
White Bluetooth® logo + “CONNECT TO” + JRNYTM icon
Display shows before, during and after a Manual workout if the machine is not
connected to the JRNYTM app.
Blue Bluetooth® logo + JRNYTM icon + “APP CONNECTED”
Display shows during a workout with a personal device using the JRNYTM app.
Blue Bluetooth® logo + “APP CONNECTED”
Display shows during a workout with a personal device using an App other than
the JRNYTM app.
Heart Rate Detected icon
Display shows when the Console is paired with a Bluetooth® Heart Rate Monitor.
Connect your device with the JRNYTM app for more dynamic workouts
If you have a JRNYTM membership, it can be accessed through your device when
synced to the console of this BowflexTM machine. With that JRNYTM membership,
you receive guided workouts adapted to your capabilities, conveniently
displayed on your device, and friendly virtual voice coaching designed to
support you on your journey to long-term fitness success.
1. Download the app, named “BowFlexTM JRNYTM”. The app is available on the
App Store and Google PlayTM.
2. Be sure that the Bluetooth® and Location Settings are active on your
device. Activate them if necessary.
3. Open the app near the machine, and follow the instructions to sync your
device to the machine.
If the app will not sync to the machine, restart your device and the machine.
Repeat Step 3.
When connected, the Console will display the blue Bluetooth® logo + JRNYTM icon + “APP CONNECTED” displays.
Workout with Other Apps
This fitness machine has integrated Bluetooth® connectivity which allows it to
work with a number of third party apps. For our latest list of compatible
apps, please visit: www.bowflex.com/apps
When connected with a non-JRNYTM app, the Console will display the blue
Bluetooth® logo + “APP CONNECTED” displays.
USB Charging
If a USB Device is attached to the USB Port, the Port will attempt to charge
the Device. The power supplied from the USB Port may not be enough to operate
the Device and charge it at the same time.
NOTICE: Do not connect a USB Device to the Power/Data Port on the Console.
11
Bluetooth® Heart Rate Strap (not supplied)
Your fitness machine is equipped to be able to receive a signal from a
Bluetooth® Heart Rate Strap. When connected, the Console will display the
Bluetooth® Heart Rate Detected icon.
If you have a pacemaker or other implanted electronic device, consult your
doctor before using a Bluetooth® strap or other Bluetooth® heart rate monitor.
1. Put on your Bluetooth® Heart Rate Strap. 2. If equipped, push the On/Off
button on your strap to activate it. The Console actively searches for any
devices
in the area, and should connect to the strap when in range.
The Bluetooth® Heart Rate Detected icon will activate when connected. You are
ready to work out. At the end of your workout, push the On/Off button (if
equipped) to disconnect your Heart Rate Strap from the Console.
Changing Unit Measures (English Imperial/Metric)
To switch units between kilometers and miles before a workout, push the
Enter/Start button and hold for 3 seconds to enter the Console Setup Mode. The
System Units prompt appears. Push an Increase/Decrease button to change the
units (KM or MI). With the desired unit of distance displayed, push the
Pause/Stop button to save.
Note: The default distance unit is MI.
Console Setup Mode System Menu
The Console Setup Mode allows you to set units of measurement to either
Imperial or metric, adjust screen brightness, view maintenance statistics
(such as Run Time hours and software version for service technician use
only), or reset the Console. 1. Push the Enter/Start button and hold for 3
seconds while in the Power-Up Mode to go into the Console Setup
Mode (System Menu).
Note: Push the Pause/Stop button to save and exit the System Menu and return
to the Power-Up Mode screen. The Console will display “Settings Saved” before
exiting to the System Menu.
2. The Console display shows the System Units prompt with the current
setting. The default setting is Imperial English units. Push the
Increase/Decrease buttons to change between Imperial (MI/LB) and metric
(KM/KG).
Note: If the units change when there is data in User Statistics, the
statistics convert to the new units.
3. Push the Enter/Start button to set the selection and continue to the next
menu option.
Note: To save the selection and exit the System Menu, push the Pause/Stop
button.
4. The Console display shows the Screen Brightness prompt with the current
setting. The levels of brightness are: 5 (100%), 4 (80%, default), 3 (65%), 2
(50%), 1 (35%). The display shows the brightness of the selected level. Push
the Increase/Decrease buttons to move to the desired level.
5. Push the Enter/Start button to set the selection and continue to the next
menu option. 6. The Console display shows the Volume prompt with the current
setting for the Console beeps. The volume levels
are: Off, Low, Medium (default), High. Push the Increase/Decrease buttons to
move to the desired level. It does not affect the output from your personal
device. 7. Push the Enter/Start button to set the selection and continue to
the next menu option. 8. The Console display shows the Disconnect Bluetooth
prompt. The default option is NO. The YES option will disconnect all
Bluetooth® devices. Push the Increase/Decrease buttons to change between
options (YES/NO). 9. Push the Enter/Start button to set the selection and
continue to the next menu option. 10. The Console display shows the Auto
Connect HR (Heart Rate) prompt. The default option is YES. Push the
Increase/Decrease buttons to change between options (YES/NO). 11. Push the
Enter/Start button to set the selection and continue to the next menu option.
12
12. The Console display shows the Display Metrics prompt. The default option
is YES. Push the Increase/Decrease buttons to enable/disable the display of
metrics when connected to the JRNYTM app.
13. Push the Enter/Start button to continue to the next menu option. 14. The
Console display shows the Hardware Variant & Console Firmware Version. 15.
Push the Enter/Start button to continue to the next menu option. 16. The
Console display shows the Base Serial Number. 17. Push the Enter/Start button
to continue to the next menu option. 18. The Console display shows the
Hardware Variant (machine type). 19. Push the Enter/Start button to set the
selection and continue to the next menu option. 20. The Console display shows
the Run Time hours (total number of hours of workout time). 21. Push the
Enter/Start button to continue to the next menu option. 22. The Console
display shows the BLE Version. 23. Push the Enter/Start button to continue to
the next menu option. 24. The Console display shows the EX SNSR Version. 25.
Push the Enter/Start button to continue to the next menu option. 26. The
Console display shows the Error Log prompt (for service technician use only).
Push the Decrease button to
see the saved errors. At the end of the errors, the Console display shows the
Clear Errors prompt. Push PAUSE/ STOP to clear the log. If cleared, the
Console will exit the Console Setup Mode. 27. Push the Enter/Start button to
continue to the next menu option. 28. The Console display shows the Reset
Console prompt. The default option is NO. Push the Pause/Stop button to exit
without starting Reset.
Note: The YES option will reset the System Units, Screen Brightness and Demo
Mode to default settings. It does not reset the Run Time Hours.
Push the Increase/Decrease buttons to change between options (YES/NO). Push
the Enter/Start button to go back to the System Units prompt ( first System
Menu option). Push the Pause/Stop button to set the selection and exit the
System Menu. 29. The Console will display the Power-Up Mode screen.
13
Toubleshooting
Condition/Problem Things to Check
Solution
No display/unit will not turn on
Console in sleep mode
AC Adapter
Check electrical (wall) outlet Check connection at front of unit
Check Status LED in back of Console
Push any Console button or move pedals to wake up Console.
Check for visual sign that AC Adapter is cracked or otherwise damaged. Replace
AC Adapter if damaged.
Make sure unit is plugged into a functioning wall outlet.
Connection should be secure and undamaged. Unplug connector and inspect inlet
for any damage. Plug connector back into inlet.
If Status LED is: – on (solid), then the Console is starting up. May take up
to 3 minutes. (Status LED is off when Console is operating.) – blinking , then
console software is updating.
Check data cable connections
Check data cable integrity
Be sure cable is connected securely.
Cable sheath should be intact and undamaged. if partially or fully cut,
replace the cable.
No response on Console when button is pushed
Check console display for damage
Console Button Assembly Check console display for damage
Check for visual sign that console display is cracked or otherwise damaged.
Replace Console if damaged.
If the above steps do not resolve the problem, contact Customer Service (if
inside US/Canada) or your local distributor (if outside US/Canada).
Try other buttons to get any response on the Console.
Check for visual sign that console display is cracked or otherwise damaged.
Replace Console if damaged.
If the above steps do not resolve the problem, contact Customer Service (if
inside US/Canada) or your local distributor (if outside US/Canada).
14
Condition/Problem Things to Check
Speed displayed is not accurate
Check Speed Sensor Magnet position
Solution
Speed Sensor Magnet should be in place on Flywheel.
Speed displayed is always “0”
Data cable
Make sure the data cable is connected to the Console from the main frame assembly.
Speed Sensor
Make sure the data cable is connected to the Speed Sensor.
No Speed/RPM reading Check data cable integrity
Cable sheath should be intact and undamaged. if partially or fully cut, replace the cable.
Check data cable connections
Check Speed Sensor Assembly
Check Speed Sensor Magnet position
Resistance does not change when Resistance Knob is rotated during workout
Check data cable integrity
Check data cable connections
Check Console display for damage
Console displays “Base Connect Error”
Data cable
Be sure cable is connected securely
Speed Sensor Assembly should be connected to data cable. Realign sensor if
necessary. Replace if there is any damage to the sensor or the connecting
wire.
Speed Sensor Magnet should be in place on Flywheel.
Cable sheath should be intact and undamaged. if partially or fully cut,
replace the cable.
Be sure cable is connected securely.
Check for visual sign that console display is cracked or otherwise damaged.
Replace Console if damaged.
If the above steps do not resolve the problem, contact Customer Service (if
inside US/Canada) or your local distributor (if outside US/Canada).
Make sure the data cable connection to the Console is firmly seated.
15
Condition/Problem Things to Check
Unit operates but Bluetooth® Heart Rate (HR) not displayed
Bluetooth® Heart Rate sensing device
Device Pairing
Solution
Fully charge HR device and activate. Be sure any protective cover has been
removed from HR sensors. Make sure sensors are directly against skin and
contact area is wet.
Make sure Heart Rate Monitor is not paired/connected to any other device such
as a phone or tablet.
Heart Rate sensing device If HR device has replaceable batteries, install new
Batteries
batteries.
Interference Replace HR device
Try moving unit away from sources of interference (TV, Microwave, etc).
If interference is eliminated and HR does not function, replace HR device.
Unit rocks/does not sit level
Pedals loose/unit difficult to pedal/ Pedals seem to skip or slip with a
sudden increase in RPM
Clicking sound when pedaling Seat post movement
If the above steps do not resolve the problem, contact Customer Service (if
inside US/Canada) or your local distributor (if outside US/Canada).
Check leveler adjustment Adjust levelers until machine is level.
Check surface under unit
Check pedal to crank connection
Adjustment may not be able to compensate for extremely uneven surfaces. Move
machine to level area.
Pedal should be tightened securely to crank arm. Be sure connection is not
cross-threaded.
Check crank arm to axle connection
Check drive belt tension
Check pedal to crank connection
Crank arm should be tightened securely to axle.
Refer to the “Adjust the Belt Tension” procedure. Contact Customer Service (if
inside US/Canada) or your local distributor (if outside US/Canada).
Remove pedals. Make sure there is no debris on threads, and reinstall the
pedals.
Check adjustment knob pin
Be sure adjustment pin is locked into one of the seat post adjustment holes.
Check locking knob
Be sure knob is securely tightened.
16
Condition/Problem Things to Check
Console cycles through messages prompting to connect to the JRNYTM app, and
displays sample workout information.
Manual workout stops after 5 minutes
Console is in demonstration mode
Console is in demonstration mode
Console displays an update prompt
Console
Solution
Press and hold the hidden button beside the JRNY QR code on the Console for 3
seconds. The hidden button is centered in the text to the left of the QR code.
The setting will take effect after the next time the machine goes into Sleep
Mode.
Press and hold the hidden button beside the JRNY QR code on the Console for 3
seconds. The hidden button is centered in the text to the left of the QR code.
The setting will take effect after the next time the machine goes into Sleep
Mode.
Allow the Console updates to run. The screen may go dark during the update
process. The Status LED in back of Console blinks. Do not turn the power off
or leave the machine unattended. Once the updates are completed and the Power-
Up Mode screen is displayed, the machine may be powered off.
17
Maintenance Parts Exploded View
V E
T
U
S
R
Q N
D
A C
B
Y W
X
E
F G H I
J
K
N O P
L M
AA BB Z
EE
DD
P CC
Z FF AA
JJ P II
GG EE HH CC
HH AA
FF
A Console Assembly
M Outside Shroud, Right
B Track, Handlebar
N Leveler
C Handlebar Assembly
O Frame Assembly
D Media Rack
P Crank Arm
E Adjustment Handle
Q Rear Stabilizer
F Data Cable
R Pedal w/Foot Restraint, Left
G Handlebar Post
S Seat Post Adjustment Knob
H Handlebar Post Adjustment
T Outside Shroud, Left
Knob
I
Front Stabilizer
U Shroud, Structural, Left
J Transport Wheel
V Seat Assembly
W Seat Post K Pedal w/Foot Restraint, Right
L Shroud, Structural, Right
X Water Bottle Holder
Y Brake/Resistance Knob Z Flywheel AA Drive Belt BB Drive Pulley CC Resistance
Shoe DD Idler Assembly (Belt Tensioner) EE Axle Nut FF Speed Sensor GG
Flywheel Retainer Nut HH Speed Sensor Magnet II Power Inlet JJ PCBA, Base Hub
(External
Sensor Hub)
18
REPLACEMENT PROCEDURE SKILL LEVEL
Level I :
Low – very little mechanical knowledge or exposure.
Level II :
Intermediate – some experience with mechanical procedures
Level III :
Advanced – knowledgeable about mechanical procedures
! Disconnect all power to the machine before you service it.
When disposing of old parts, obey the applicable local and provincial
requirements.
For instructions to replace the following parts, please refer to the Assembly
Manual for your bike: · AC Adapter · Media Rack · Handlebar · Seat · Seat Post
· Front Stabilizer · Rear Stabilizer · Water Bottle Holder
19
Adjust the Drive Belt Tension on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II Estimated Procedure Time: 20 -30
minutes 8031280.101523.A
NOTICE:This document provides instructions for the adjustment of the Drive Belt Tension on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
13 mm Open end wrench
20
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. To check the Drive Belt tension, the bike needs to be operated. Get the
pedals rotating at about 20 RPM. Then suddenly increase the RPM to your
maximum ability. If the pedals move normally with no slipping, the tension is
correct.
If the Pedals slip, the belt needs to be adjusted.
3. Carefully remove the Right Outside Shroud, using small flathead
screwdriver (or auto trim tool) to disengage the inside tabs from the Main
Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Right outside shroud – tab locations
Removing Right outside shroud (Crank arm not shown)
Set the Outside Shroud safely aside.
Right outside shroud removed
Tensioning bolt
Flywheel bracket
21
Inner shroud
4. Check the Drive Belt tension:
· Push the Drive Belt downward at the midpoint (M) between the pulleys and
measure the distance. The Drive Belt should have only 0.25″ (0.64 cm) of give.
Or:
· Hold the edges of the Drive Belt at the midpoint (M) and twist it. It should
turn only 90 degrees (1/4 turn, to vertical).
Checking Belt tension (Flywheel bracket and inner shroud not shown)
Tensioning bolt
Flywheel pulley
5. Using a 13 mm wrench, adjust the Tensioning Bolt.
If the Drive Belt is too loose–turn the Nut on the Tensioning Bolt clockwise.
If the Drive Belt is too tight–turn the Nut on the Tensioning Bolt
counterclockwise.
Idler pulley
Drive belt
M
6. Check the belt tension: If the tension is correct–continue to step 7. If
the tension is not correct–repeat step 5.
7. Get on the bike and check the movement of the Drive Belt by rocking back
and forth on the pedals. The Pedals and Flywheel should move as one. Adjust
the Drive Belt tension again if necessary.
8. Put the Outside Shroud in position and press to engage the tabs. Be sure the Shroud is securely attached.
Drive pulley
9. Final Inspection Inspect your machine to ensure that all hardware is tight
and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
22
Adjust the Resistance (Calibration) on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III 8031302.101523.A
NOTICE:This document provides instructions to calibrate the resistance on the
BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes. Resistance should
only be calibrated under the supervision of a BowFlex Customer Care agent or
other BowFlex Authorized technician.
The Magnetic Resistance Sensor should only be calibrated under one of these
conditions: 1. After replacement of the Resistance Magnet in the Resistance
Shoe (NOT the Resistance Sensor); removal or replacement of the External
Sensor Hub PCBA. 2. f you need assistance, please call BowFlex Customer
Service (if purchased in US/Canada) or your local distributor (if purchased
outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to bystanders. · Some components of the
equipment can be heavy or awkward. Enlist the service of a second person when
you do
maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by BowFlex.
Failure to use genuine replacement parts can cause a risk to users, keep the
machine from operating correctly and void the warranty. · Be sure that all
warning stickers and instructional placards applied to the product stay
present and in good condition when doing maintenance or replacing components.
If at any time the Warning labels become loose, unreadable or dislodged,
replace the labels. If purchased in US/Canada, contact Customer Service for
replacement labels. If purchased outside US/Canada, contact your local
distributor for them. · Do not try to change the design or functionality of
the machine being serviced as this can adversely affect user safety. · Do not
put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
23
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
It may be helpful to remove the Outside Shroud in order to observe the
movement of the Resistance Shoe. If removing the Outside Shroud continue to
Step 2. If not removing the Outside Shroud go to Step 3.
2. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside for reassembly. NOTICE: Do not touch the
Base Hub PCBA.
Base Hub PCBA Resistance shoe
24
3. Plug in the AC Adapter into the wall outlet and the machine. Power is now
supplied to the machine.
4. Push and hold for 3 seconds the Enter/Start button while in the Power-Up
Mode to go into the Console Setup Mode (System Menu).
Note: To exit the System Menu and return to the Power-Up Mode screen, push the
Pause/Stop button. 5. The Console display shows the System Units prompt
with the current setting. Tap the Enter/Start button 6 times to advance
through the System Menu.
6. The Console display shows the Hardware Variant & Console Firmware Version.
Push and hold for 3 seconds the Pause/Stop button to go to the Manufacturing
Test Menu.
7. The Console display shows the START TEST SUITE menu option. Push the Down
() button to advance to the Cal Resistance option.
25
8. The Console display shows the Cal Resistance option. Push the Enter/Start
button.
9. The Console display shows SET MIN. Rotate the Brake/Resistance Knob
counterclockwise until it reaches a hard stop. The C and R numbers will change
on the display. Then rotate the knob right (clockwise) 1 full revolution.
10. Push the Enter/Start button to reset the MIN to 1. 11. The display shows
Set MAX. Rotate the Brake/
Resistance Knob clockwise until it cannot be turned anymore.
12. Turn the Pedals. The resistance should be hard.
13. Rotate the Brake/Resistance Knob back 2 full revolutions. Pedaling should
be smooth but still hard.
14. Push the Enter/Start button to set the MAX setting.
15. The display shows Confirm. Push the Enter/ Start button again to confirm
the new resistance settings.
16. The display shows Cal Resist Pass.
17. Cycle the power off and back to on.
18. Check the resistance range: twist the Resistance Knob from 1 to 100 and
check display. 26
19. Place the Crank Arm onto the Crank Shaft. Be sure the Crank Arms are
connected at 180° from each other.
20. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
21. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
22. Confirm that the Pedal is fully tightened with the Pedal Wrench.
23. Repeat with the other Pedal.
Note: Be sure to check the Pedals weekly to confirm that they are fully
tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
Crank Shaft
24. Final Inspection
Inspect your machine to ensure that all hardware is tight and components are
properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
27
Replace the Base Hub PCBA on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III 8031281.101523.A
NOTICE:This document provides instructions for the replacement of the Base Hub PCBA (External Sensor Hub) and mount on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench
29 Red Loctite® 272 or equivalent
(high strength)
15 mm Open end wrench or adjustable wrench
2 Phillips screwdriver 28
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside for reassembly. 3. Using a flathead
screwdriver, remove the threaded
Cap from the Crank Arm. Cap
Crank Arm
29
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
CP1
CP2
CP3
7. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach the Left Structural Shroud. Remove the bottom screws first. Set the screws safely aside for reassembly.
Remove the Shroud and set it safely aside. NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
30
8. The Base Hub PCBA is now exposed. Remove the Cables from the Base Hub
PCBA.
Note: Be sure to note where all cables attach for re-assembly. If the Cable
Connectors are secured by a small amount of glue, use a pair of small nose
pliers to grab and remove the glue.
NOTICE: Do not cut or pinch the cables.
Base Hub PCBA
9. Using a #2 Phillips screwdriver, remove the two screws (indicated by
ovals) that attach the Base Hub PCBA to the Frame.
10. Using a #2 Phillips screwdriver, attach the new Base Hub PCBA to the
Frame.
11. Re-connect the Cables in their appropriate positions on the Base Hub
PCBA.
NOTICE: Do not cut or pinch the cables.
DC Power Inlet to Base Hub Cable
Split Cable
Main Mast Cable
31
ELECTRICAL WIRING ROUTE DETAIL – BASE HUB PCBA
CONSOLE ASSEMBLY HANDLEBAR POST
USB-C RECPT USB-C PLUG
MAST CABLE
SUB ASSY, ENGINE
12VDC 3 A 2.0MM PIN
VH-2Y POWER INLET TO BASE HUB
2 WIRE
PHD-2X4Y
USB-C PLUG USB-C RECPT
VH-2A PCBA, BASE HUB
PHD-2X4A
SPEED SENSOR
2 WIRE
HA-2Y
HA-2A
PCBA, MAG
ROTATIONAL POSITION
SENSOR 3V3
XH-4AW
4 WIRE
XH-4Y
SPLIT CABLE (SPEED SENSOR AND RESISTANCE) ASSEMBLY
32
12. Re-install all remaining parts that were removed in reverse order.
NOTICE: Do not cut or pinch the cables.
13. When replacing the Crank Arm onto the Crank Shaft, be sure the Crank Arms
are connected at 180° from each other.
14. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
15. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
16. Confirm that the Pedal is fully tightened with the Pedal Wrench.
17. Repeat with the other Pedal. Note: Be sure to check the Pedals weekly to
confirm that they are fully tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
Crank Shaft
33
18. Plug in the AC Adapter into the wall outlet and the machine. Power is now
supplied to the machine.
Calibrating the Resistance:
Note: During the calibration process no one should be pedaling the machine.
19. Push and hold for 3 seconds the Enter/Start button while in the Power-Up
Mode to go into the Console Setup Mode (System Menu).
Note: To exit the System Menu and return to the Power-Up Mode screen, push the
Pause/Stop button.
20. The Console display shows the System Units prompt with the current
setting. Tap the Enter/ Start button 6 times to advance through the System
Menu.
21. The Console display shows the Hardware Variant & Console Firmware
Version. Push and hold for 3 seconds the Pause/Stop button to go to the
Manufacturing Test Menu.
22. The Console display shows the START TEST SUITE menu option. Push the Down
() button to advance to the Cal Resistance option.
34
23. The Console display shows the Cal Resistance option. Push the Enter/Start
button.
24. The Console display shows SET MIN. Rotate the Brake/Resistance Knob
counterclockwise until it reaches a hard stop. The C and R numbers will change
on the display. Then rotate the knob right (clockwise) 1 full revolution.
25. Push the Enter/Start button to reset the MIN to 1.
26. The display shows Set MAX. Rotate the Brake/ Resistance Knob clockwise
until it cannot be turned anymore.
27. Turn the Pedals. The resistance should be hard.
28. Rotate the Brake/Resistance Knob back 2 full revolutions. Pedaling should
be smooth but still hard.
29. Push the Enter/Start button to set the MAX setting.
30. The display shows Confirm. Push the Enter/ Start button again to confirm
the new resistance settings.
31. The display shows Cal Resist Pass.
32. Cycle the power off and back to on.
33. Check the resistance range: twist the Resistance Knob from 1 to 100 and
check display. 35
34. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
36
Replace the DC to Base Hub PCBA Cable on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III 8031282.101523.A
NOTICE:This document provides instructions for the replacement of the DC to Base Hub PCBA Cable on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench
10 mm Open end wrench 15 mm Open end wrench
or adjustable wrench
29 Red Loctite® 272 or equivalent
(high strength)
2 Phillips screwdriver
Piece of string or wire, about 60 cm (24 inches) long
37
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside for reassembly. 3. Using a flathead
screwdriver, remove the threaded
Cap from the Crank Arm. Cap
Crank Arm
38
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
CP1
CP2
CP3
7. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach the Left Structural Shroud. Remove the bottom screws first. Set the screws safely aside for reassembly.
Remove the Shroud and set it safely aside. NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
39
8. The Base Hub PCBA is now exposed. Remove the DC Power Inlet to Base Hub
Cable from the Base Hub PCBA.
Note: Be sure to note where the cable attaches for re-assembly. If the Cable
Connector is secured by a small amount of glue, use a pair of small nose
pliers to grab and remove the glue.
NOTICE: Do not cut or pinch the cable.
Opening into Main Mast
DC Power Inlet to Base Hub Cable
9. Tie a 60 cm (24 inch) long piece of wire or string to the end of the DC
Power Inlet to Base Hub Cable. This wire or string will be used to pull the DC
Power Inlet to Base Hub Cable through the Main Mast Opening.
NOTICE: Do not cut or pinch the cables.
Power Inlet
Base Hub PCBA
10. Using a 10 mm open faced wrench, remove the securing washer from the
Power Inlet. This will free the DC Power Inlet to Base Hub Cable.
NOTICE: Do not cut or pinch the cables.
Power Inlet
40
ELECTRICAL WIRING ROUTE DETAIL – DC TO BASE HUB PCBA CABLE
CONSOLE ASSEMBLY HANDLEBAR POST
USB-C RECPT USB-C PLUG
MAST CABLE
SUB ASSY, ENGINE
12VDC 3 A 2.0MM PIN
VH-2Y POWER INLET TO BASE HUB
2 WIRE
PHD-2X4Y
USB-C PLUG USB-C RECPT
VH-2A PCBA, BASE HUB
PHD-2X4A
SPEED SENSOR
2 WIRE
HA-2Y
HA-2A
PCBA, MAG
ROTATIONAL POSITION
SENSOR 3V3
XH-4AW
4 WIRE
XH-4Y
SPLIT CABLE (SPEED SENSOR AND RESISTANCE) ASSEMBLY
41
11. Gently pull the old DC Power Inlet to Base Hub Cable from the Main Mast,
being sure not to pull the attached wire or string from the Main Mast.
NOTICE: Do not cut or pinch the cables.
DC Power Inlet to Base Hub Cable
Base Hub PCBA
12. With the wire or string now routed through the Main Mast, disconnect it
from the old Cable, and connect it to the new Cable.
NOTICE: Do not cut or pinch the cables.
13. Gently pull the new DC Power Inlet to Base Hub Cable through the Main
Mast, being sure not to fully pull it into the Main Mast.
NOTICE: Do not cut or pinch the cables.
Power Inlet
14. Disconnect the wire or string, and attach the new DC Power Inlet to Base
Hub Cable to the Base Hub PCBA.
NOTICE: Do not cut or pinch the cables.
15. Using the 10 mm open faced wrench, attach the new Cable with the securing
washer.
NOTICE: Do not cut or pinch the cables.
16. Re-install all remaining parts that were removed in reverse order.
NOTICE: Do not cut or pinch the cables.
42
17. When replacing the Crank Arm onto the Crank Shaft, be sure the Crank Arms
are connected at 180° from each other.
18. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
19. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
20. Confirm that the Pedal is fully tightened with the Pedal Wrench.
21. Repeat with the other Pedal. Note: Be sure to check the Pedals weekly to
confirm that they are fully tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
Crank Shaft
22. Final Inspection
Inspect your machine to ensure that all hardware is tight and components are
properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
43
Replace the Crank Arms on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II 8031284.101523.A
NOTICE:This document provides instructions for the replacement of the Crank
Arms on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
Note: The Left Pedal is reverse-threaded. Be sure to attach the Pedals on the
proper side of the bike. Orientation is based from a seated position on the
bike. The Left Pedal has an “L”, the Right Pedal an “R”.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
15mm Wrench
25 mm crank puller
Flathead screwdriver
29 Red Loctite 272 or equivalent
(high strength)
16 mm socket and wrench 44
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Loosen and remove the Pedal.
Note: The Left Pedal is reverse-threaded. Orientation is based from a seated
position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
R 3. Using a flathead screwdriver, remove the threaded
Cap from the Crank Arm.
Crank Arm
15mm L
Cap
45
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Discard the old
parts.
7. Place the new Crank Arms onto the Crank Shaft. Be sure the Crank Arms are
connected at 180° from each other.
8. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nuts.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
9. Install the Crank Nut onto the Crank Shaft, and fully tighten it. Repeat
on the other side of the bike.
CP1
CP2
CP3
Crank Shaft
46
R
L
10. Start the Pedal by hand. If you feel resistance and the Pedal does not turn smoothly into the Crank Arm, make sure that the threads are aligned correctly. Be sure that the Pedal is going on straight into the Crank Arm. If the Pedal is not inline with the opening, remove the Pedal and start again.
11. With the Pedal started by several hand turns into the Crank Arm, fully
tighten it with the Pedal Wrench.
12. Confirm that the Pedal is fully tightened with the Pedal Wrench.
13. Repeat with the other Pedal.
Note: Be sure to check the Pedals weekly to confirm that they are fully
tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
15 mm
14. Final Inspection
Inspect your machine to ensure that all hardware is tight and components are
properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
47
Replace the Engine on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II 8031286.101523.A
NOTICE:This document provides instructions for the replacement of the Engine
on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. – Customer Service: North America
800-605-3369, cs@bowflex.com | outside
U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and
the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered
or otherwise protected by common law in the United States and other nations. |
ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included) 15mm Wrench
4mm Hex wrench 6mm Hex wrench
2 Phillips screwdriver
A non-compressible item, such as a book or block of wood, that is about 10 cm
(4 inches) in height
48
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Using a #2 Phillips screwdriver, remove the hardware that attaches the
Water Bottle Holder to the Frame Assembly. Place the Water Bottle Holder
outside of the work area.
X2
2
3. Disconnect the Main Mast Cable from the Console. NOTICE: Do not cut or pinch the cable.
Console
Main Mast Cable Connector
Main Mast Cable
49
Main Mast Cable
4. Being prepared to support the weight of the Handlebar and Console
Assembly, remove the Handlebar Adjustment Handle. Safely place the Handlebar
and Console Assembly outside of the work area. Some components of the machine
can be heavy or awkward. Use a second person when doing the steps involving
these parts. Do not do steps that involve heavy lifting or awkward movements
on your own.
5. Using a 4mm hex wrench, remove the hardware that secures the Handlebar
Track to the Handlebar Post.
X4 C
4 mm
50
6. Being prepared to support the weight of the Seat Assembly, remove the Seat Adjustment Handle. Safely place the Seat Assembly outside of the work area
7. Using a 15mm open faced wrench, loosen and remove the Pedal.
Note: The Left Pedal is reverse-threaded. Orientation is based from a seated
position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
(R) 51
(L)
15mm
8. Using something which is non-compressible and about 10 cm (4 inches) in
height, such as a book or block of wood (B1), lift the Frame Assembly and
slide it just past the Rear Stabilizer.
Some components of the machine can be heavy or awkward. Use a second person
when doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
9. Using a 6mm hex wrench, loosen and remove the
hardware that attaches the Rear Stabilizer. Place
the Rear Stabilizer outside the work area.
B1
Rear stabilizer (Left side) B1
X4
6 mm
52
10. Remove the non-compressible item (B1) from the rear of the Frame
Assembly, and place it under the Frame Assembly just past the Front
Stabilizer. Some components of the machine can be heavy or awkward. Use a
second person when doing the steps involving these parts. Do not do steps that
involve heavy lifting or awkward movements on your own.
11. Using a 6mm hex wrench, loosen and remove the hardware that attaches the
Front Stabilizer. Place the Front Stabilizer outside the work area. With the
Stabilizers removed, be aware that the Frame Assembly is unstable. Safely
remove it from the work area.
Front stabilizer (Left side)
B1
B1 X4
6 mm
53
12. Remove packaging material (P1) from Front Stabilizer bracket. Place it
under the frame behind the bracket to support the front of the machine. Some
components of the machine can be heavy or awkward. Use a second person when
doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
13. Attach Front Stabilizer to the new Engine. Fully tighten the hardware and
remove the packaging material. Make sure the hardware is fully tightened.
P1
P1
Front stabilizer (Left side) X4
6 mm P1
54
14. Remove packaging material (P2) from Rear Stabilizer bracket. Place it
under the frame in front of the bracket to support the rear of the machine.
Some components of the machine can be heavy or awkward. Use a second person
when doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
15. Pivot the Rear Stabilizer onto the mount posts in the bracket and push
forward into position. Fully tighten the hardware and remove the packaging
material.
Make sure the hardware is fully tightened.
P2 P2
Rear stabilizer (Left side) P2
X4
6 mm
55
16. Start the Pedal by hand. If you feel resistance and the Pedal does not
turn smoothly into the Crank Arm, make sure that the threads are aligned
correctly. Be sure that the Pedal is going on straight into the Crank Arm. If
the Pedal is not inline with the opening, remove the Pedal and start again.
Note: The Left Pedal is reverse-threaded. Orientation is based from a seated
position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
R
L
17. With the Pedal started by several hand turns into the Crank Arm, fully tighten it with the Pedal Wrench.
18. Confirm that the Pedal is fully tightened with the Pedal Wrench.
19. Repeat with the other Pedal.
Note: Be sure to check the Pedals weekly to confirm that they are fully
tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
15 mm
56
20. Re-install all remaining parts that were removed in reverse order. The
Cable Connector has a tab that can only be connected to the Console in one
orientation. Connect the Main Mast Cable to the Console in the proper
orientation.
NOTICE: Do not cut or pinch the cable.
21. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
Cable Connector Tab
57
Replace the Flywheel on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III Estimated Procedure Time: 30-45
minutes 8031285.101523.A
NOTICE:This document provides instructions for the replacement of the Flywheel assembly on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench 19 mm Socket and wrench
15 mm Open end wrench or adjustable wrench
19 mm Open end wrench 13 mm Open end wrench 10 mm Open end wrench
2 Phillips screwdriver
29 Red Loctite® 272 or equivalent
(high strength)
Tool to cut ziptie Ziptie
58
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine. Fully turn the
Resistance Knob clockwise to lock the Flywheel in place.
2. Carefully remove the Right Outside Shroud, using small flathead
screwdriver (or auto trim tool) to disengage the inside tabs from the Main
Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Outside shroud – tab locations (Right side shown)
Removing Right outside shroud (Crank arm not shown)
Set the Outside Shroud safely aside for reassembly.
3. Using a flathead screwdriver, remove the threaded Cap from the Crank Arm.
Crank arm and cap – (Left side shown)
Cap
Crank Arm
59
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
7. Using a #2 Phillips screwdriver, remove the 4 screws (A, B) that attach
the Right Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly. Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
CP1
CP2
CP3
Right Structural shroud – screw locations
B
A
60
8. Repeat Steps 2 – 6 on the Left side of the machine.
9. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach
the Left Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly.
Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
9. Loosen the Resistance Knob to the minimum resistance setting. Right side
10. Mark the position of the Flywheel Axle Nuts on the Flywheel Brackets
(both sides of bike). Flywheel bracket
Axle nut
Tensioning bolt
61
11. Record the number of threads showing on the
Left side – Tensioner assembly
Tensioner Eyebolt on each side of the Spindle Clip.
12. To loosen the Flywheel hardware, use a 19 mm open end wrench to hold the Flywheel Axle Nut on one side steady and loosen the Flywheel Axle Nut on the opposite side with a 19 mm socket and wrench. Remove the Flywheel Axle Nuts from the Flywheel axle. Set the hardware safely aside for reassembly.
Spindle clip
Tensioner eyebolt
13. Using a 13 mm wrench, loosen the Tensioning Bolt.
14. Using a 10 mm wrench, loosen and remove the Flywheel Retainer Nut from
the Tensioner Eyebolt. Remove the Tensioner Eyebolt (and Spindle Clip) from
the Flywheel axle. Set the Tensioner hardware aside.
NOTICE: It may be necessary to move the Flywheel. This step may require two
people.
Axle nut
15. Remove the ziptie that attaches the Speed Sensor cable to the Flywheel Bracket. Disconnect the Speed Sensor cable from the Cable Assembly.
Left side
16. Carefully turn the Drive Pulley and ease the Drive Belt off the Drive
Pulley to the outside.
Be sure to keep fingers clear of all pinch hazards as you turn the Drive
Pulley and Flywheel.
Retainer nut
Cable assembly
Speed sensor cable
Flywheel bracket
Ziptie
62
17. Carefully move the Flywheel to the opening in the Flywheel Brackets, and
then remove the Flywheel from the Flywheel Bracket. Remove the Drive Belt from
the Flywheel Pulley to the outside.
NOTICE: This step may require two people.
Right side – Removing Belt from Flywheel hub
18. Remove the old Flywheel Assembly and set it safely aside.
Be sure to keep fingers clear of all pinch hazards.
19. Hold the replacement Flywheel Assembly near the openings in the Flywheel Brackets. Be sure the Flywheel pulley is on the right side, and keep the Speed Sensor cable out of the way. Put the Drive Belt in position around the Flywheel pulley. Be sure that the lower portion of the Drive Belt is over the bearings on the Idler Pulley.
Drive Belt routing (Flywheel bracket not shown) Drive belt
NOTICE: This step may require two people. Do not cut or pinch any cables.
Flywheel pulley
20. Put the Drive Belt onto the Drive Pulley. Make sure the Drive Belt is
aligned on the Flywheel pulley, Idler Pulley and Drive Pulley.
Be sure to keep fingers clear of all pinch hazards as you turn the Drive
Pulley and Flywheel.
Idler pulley
Drive pulley
21. Align the Flywheel axle in the Flywheel Brackets. Refer to the locations
that were marked in step 10. Using a 10 mm wrench, install the Tensioner
Eyebolt, Spindle Clip and Retainer Nut on the left end of the Flywheel axle.
Refer to the number of threads showing on the Tensioner Eyebolt that you
recorded in in step 11.
NOTICE: This step may require two people.
22. Connect the Speed Sensor cable to the Cable Assembly. Using a ziptie,
secure the Speed Sensor cable to the Flywheel Bracket to keep it clear of the
motion of the Flywheel.
63
23. Check the Drive Belt tension:
· Push the Drive Belt downward at the midpoint (M) between the pulleys and
measure the distance. The Drive Belt should have only 0.25″ (0.64 cm) of give.
Or:
· Hold the edges of the Drive Belt at the midpoint (M) and twist it. It should
turn only 90 degrees (1/4 turn, to vertical).
Checking Belt tension (Flywheel bracket not shown)
Tensioning bolt
Flywheel pulley
24. Using a 13 mm wrench, adjust the Tensioning Bolt.
If the Drive Belt is too loose–turn the Nut on the Tensioning Bolt clockwise.
If the Drive Belt is too tight–turn the Nut on the Tensioning Bolt
counterclockwise.
25. Check the belt tension: If the tension is correct–continue to step 26. If
the tension is not correct–repeat step 24.
Idler pulley
Drive belt
M
Drive pulley
26. Hand tighten the Flywheel Axle Nuts on the Flywheel axle. Fully tighten the Flywheel hardware, using a 19 mm open end wrench to hold the Flywheel Axle Nut on one side steady and tighten the Flywheel Axle Nut on the opposite side with a 19 mm socket and wrench.
27. Using a #2 Phillips screwdriver, re-install the Structural Shrouds. Put
the Right Shroud in position first to align the screws for the Left Shroud.
NOTICE: Do not cut or pinch the cables.
Install the top shroud screws first.
64
28. Place the Crank Arm onto the Crank Shaft. Be sure the Crank Arms are
connected at 180° from each other.
29. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Shaft
Crank Nut
30. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
31. Get on the bike and check the movement of the Drive Belt by rocking back
and forth on the pedals. The Pedals and Flywheel should move as one. Adjust
the Drive Belt tension again if necessary.
32. Put the Outside Shrouds in position and press to engage the locking tabs.
Be sure the Shrouds are securely attached.
33. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
65
Replace the Handlebar Post on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II 8031305.101523.A
NOTICE:This document provides instructions for the replacement of the Handlebar Post on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench
29
Red Loctite® 272 or equivalent (high strength)
15 mm Open end wrench or adjustable wrench
4 mm Hex wrench
2 Phillips screwdriver
Piece of string or wire, about 183 cm (72 inches) long
66
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Disconnect the Console Cable from the Console. NOTICE: Do not cut or pinch the cable.
Console
Main Mast Cable Connector
Main Mast Cable
3. Being prepared to support the weight of the Handlebar and Console
Assembly, remove the Handlebar Adjustment Handle. Safely place the Handlebar
and Console Assembly outside of the work area.
Some components of the machine can be heavy or awkward. Use a second person
when doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
Handlebar and Console Assembly
Handlebar Adjustment Handle
Handlebar Adjustment Handle
Main Mast Cable
67
4. Using a 4mm hex wrench, remove the hardware that secures the Handlebar
Track to the Handlebar Post.
Handlebar Track
Handlebar Track
5. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside for reassembly. 68
6. Using a flathead screwdriver, remove the threaded Cap from the Crank Arm.
Cap
Crank Arm
7. Using a 16mm socket and wrench, remove the Crank Nut under the threaded
Cap.
Crank Nut
8. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
9. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
CP1
CP2
CP3
69
10. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach
the Left Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly.
Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
11. The Base Hub PCBA is now exposed. Disconnect the Main Mast Cable from the
Base Hub PCBA and the Securing Clip.
Note: Be sure to note where the cable attaches for re-assembly. If the Cable
Connector was secured by a small amount of glue, use a pair of small nose
pliers to grab and remove the glue. NOTICE: Do not cut or pinch the cables.
12. Tie a 183 cm (72 inch) long piece of wire or string to the end of the
Main Mast Cable. This wire or string will be used to pull the Main Mast Cable
from the new Handlebar Post through the Main Mast Opening.
NOTICE: Do not cut or pinch the cables.
Opening into Main Mast
Main Mast Cable
Securing Clip
70
13. Pulling outward the Handlebar Post Adjustment Knob, slide the old
Handlebar Post from the Frame Assembly.
Some components of the machine can be heavy or awkward. Use a second person
when doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
Be sure that the wire or string attached to the end of the Main Mast Cable
from the Main Mast Opening does not get caught up or snagged.
14. With the Handlebar Post free except for the wire or string, disconnect the the wire or string being sure not to let it fall into the Main Mast.
15. Attach the wire or string to the Main Mast Cable on the new Handlebar Post.
16. Pulling outward the Handlebar Post Adjustment Knob, slide the new
Handlebar Post into the Frame Assembly.
Do not lift the Handlebar Post above the “STOP” mark on the Handlebar Post.
Some components of the machine can be heavy or awkward. Use a second person
when doing the steps involving these parts. Do not do steps that involve heavy
lifting or awkward movements on your own.
Be sure to gently pull the wire or string attached to the end of the Main Mast
Cable from the Main Mast Opening as the Handlebar Post is inserted. Once the
Handlebar Post is attached, gently pull the end of the Main Mast Cable through
the Main Mast Opening.
NOTICE: Do not cut or pinch the cable.
17. Remove the wire or string from the Main Mast Cable, and connect it to the
Base Hub PCBA. Then secure it with the Securing Clip.
NOTICE: Do not cut or pinch the cable.
Opening into Main Mast
Main Mast Cable
Securing Clip
71
18. Re-install all remaining parts that were removed in reverse order.
When reinstalling the Crank Nut, add Loctite® 272 (or equivalent) to the inner
threads of the Crank Nut. Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
The Cable Connector has a tab that can only be connected to the Console in one
orientation. Connect the Main Mast Cable to the new Console in the proper
orientation. NOTICE: Do not cut or pinch the cable.
19. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
72
Crank Shaft
Cable Connector Tab
Replace the Pedals on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II 8031288.101523.A
NOTICE:This document provides instructions for the replacement of the Pedals on the BowFlexTM IC Bike SE / SEi
(Model Year 2023) Exercise Bikes. The Pedals MUST be installed straight into the Crank Arms by hand or the threads that secure
the Pedals may strip.
If the threads strip due to improper installation, then the Pedals can disengage from the bike and/or
break while under usage, which can result in serious injury to the user.
Note: The Left Pedal is reverse-threaded. Be sure to attach the Pedals on the proper side of the bike. Orientation is based from a seated position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
If you need assistance, please call BowFlex Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when
you do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by BowFlex. Failure to use
genuine replacement parts can cause a risk to users, keep the machine from
operating correctly and void the warranty. · Be sure that all warning stickers
and instructional placards applied to the product stay present and in good
condition when doing maintenance or replacing components. If at any time the
Warning labels become loose, unreadable or dislodged, replace the labels. If
purchased in US/Canada, contact Customer Service for replacement labels. If
purchased outside US/Canada, contact your local distributor for them. · Do not
try to change the design or functionality of the machine being serviced as
this can adversely affect user safety. · Do not put the machine back in
service until all shrouds, instructions, warning labels and correct
functionality have been verified and tested for correct performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
15mm Wrench
73
Note: Your machine may not match the images provided exactly. 1. Unplug the AC
Adapter from the wall outlet and
machine. 2. Loosen and remove the Pedal. Note: The Left Pedal is reverse-
threaded. Orientation is based from a seated position on the bike. The Left
Pedal has an “L”, the Right Pedal an “R”.
15mm R
L
74
R
L
3. Start the Pedal by hand. If you feel resistance and the Pedal does not
turn smoothly into the Crank Arm, make sure that the threads are aligned
correctly. Be sure that the Pedal is going on straight into the Crank Arm. If
the Pedal is not in-line with the opening, remove the Pedal and start again.
4. With the Pedal started by several hand turns into the Crank Arm, fully
tighten it with the Pedal Wrench.
5. Confirm that the Pedal is fully tightened with the Pedal Wrench.
6. Repeat with the other Pedal.
Note: Be sure to check the Pedals weekly to confirm that they are fully
tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
15 mm
7. Final Inspection Inspect your machine to ensure that all hardware is tight
and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
75
Replace the Resistance PCB on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III 8031289.101523.A
NOTICE:This document provides instructions for the replacement of the Resistance PCB and mount on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench
29 Red Loctite® 272 or equivalent
(high strength)
15 mm Open end wrench or adjustable wrench
2 Phillips screwdriver 76
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside for reassembly. 3. Using a flathead
screwdriver, remove the threaded
Cap from the Crank Arm. Cap
Crank Arm
77
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
CP1
CP2
CP3
7. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach the Left Structural Shroud. Remove the bottom screws first. Set the screws safely aside for reassembly.
Remove the Shroud and set it safely aside. NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
78
8. Disconnect the Cable Connector from the Resistance PCB.
Note: Be sure to note how the cable attaches for re-assembly. If the Cable
Connectors are secured by a small amount of glue, use a pair of small nose
pliers to grab and remove the glue. NOTICE: Do not cut or pinch the cables.
9. Using a #2 Phillips screwdriver, remove the screws that attach the
Resistance PCB to the Frame Assembly.
10. Using a #2 Phillips screwdriver, attach the new Resistance PCB to the
Frame Assembly.
11. Connect the Cable Connector to the new Resistance PCB.
NOTICE: Do not cut or pinch the cables.
Resistance PCB Cable Connector
Resistance PCB
79
ELECTRICAL WIRING ROUTE DETAIL – RESISTANCE PCB
CONSOLE ASSEMBLY HANDLEBAR POST
USB-C RECPT USB-C PLUG
MAST CABLE
SUB ASSY, ENGINE
12VDC 3 A 2.0MM PIN
VH-2Y POWER INLET TO BASE HUB
2 WIRE
PHD-2X4Y
USB-C PLUG USB-C RECPT
VH-2A PCBA, BASE HUB
PHD-2X4A
SPEED SENSOR
2 WIRE
HA-2Y
HA-2A
PCBA, MAG
ROTATIONAL POSITION
SENSOR 3V3
XH-4AW
4 WIRE
XH-4Y
SPLIT CABLE (SPEED SENSOR AND RESISTANCE) ASSEMBLY
80
12. Re-install all remaining parts that were removed in reverse order.
NOTICE: Do not cut or pinch the cables.
13. When replacing the Crank Arm onto the Crank Shaft, be sure the Crank Arms
are connected at 180° from each other.
14. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Nut
15. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
16. Confirm that the Pedal is fully tightened with the Pedal Wrench.
17. Repeat with the other Pedal. Note: Be sure to check the Pedals weekly to
confirm that they are fully tightened.
Since this machine operates with a fixed gear, do not back, or reverse, pedal.
Doing so may loosen the Pedals, which could result in damage to the machine
and/or injury to the user. Never operate this machine with loose Pedals.
Crank Shaft
81
18. Plug in the AC Adapter into the wall outlet and the machine. Power is now
supplied to the machine.
Calibrating the Resistance:
Note: During the calibration process no one should be pedaling the machine.
19. Push and hold for 3 seconds the Enter/Start button while in the Power-Up
Mode to go into the Console Setup Mode (System Menu).
Note: To exit the System Menu and return to the Power-Up Mode screen, push the
Pause/Stop button.
20. The Console display shows the System Units prompt with the current
setting. Tap the Enter/ Start button 6 times to advance through the System
Menu.
21. The Console display shows the Hardware Variant & Console Firmware
Version. Push and hold for 3 seconds the Pause/Stop button to go to the
Manufacturing Test Menu.
22. The Console display shows the START TEST SUITE menu option. Push the Down
() button to advance to the Cal Resistance option.
82
23. The Console display shows the Cal Resistance option. Push the Enter/Start
button.
24. The Console display shows SET MIN. Rotate the Brake/Resistance Knob
counterclockwise until it reaches a hard stop. The C and R numbers will change
on the display. Then rotate the knob right (clockwise) 1 full revolution.
25. Push the Enter/Start button to reset the MIN to 1.
26. The display shows Set MAX. Rotate the Brake/ Resistance Knob clockwise
until it cannot be turned anymore.
27. Turn the Pedals. The resistance should be hard.
28. Rotate the Brake/Resistance Knob back 2 full revolutions. Pedaling should
be smooth but still hard.
29. Push the Enter/Start button to set the MAX setting.
30. The display shows Confirm. Push the Enter/ Start button again to confirm
the new resistance settings.
31. The display shows Cal Resist Pass.
32. Cycle the power off and back to on.
33. Check the resistance range: twist the Resistance Knob from 1 to 100 and
check display. 83
34. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
84
Replace the Outside (Decorative) Shrouds on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II Estimated Procedure Time: 10
minutes 8031287.101523.A
NOTICE:This document provides instructions for the replacement of the Outside (decorative) Shrouds on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
85
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine.
2. Carefully remove the left Outside Shroud, using small flathead screwdriver
(or auto trim tool) to disengage the inside tabs from the Main Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Left outside shroud – tab locations
Removing left outside shroud (Pedal not shown)
Set the Outside Shroud safely aside.
3. Put the new Outside Shroud in position and press to engage the tabs. Be
sure the Shroud is securely attached.
4. Repeat steps 2 – 3 for right Outside Shroud.
5. Final Inspection Inspect your machine to ensure that all hardware is tight
and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
86
Replace the Structural Shrouds on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: II Estimated Procedure Time: 30-45
minutes 8031351.101523.A
NOTICE:This document provides instructions for the replacement of the Structural (inner) Shrouds on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench
29 Red Loctite® 272 or equivalent
(high strength)
15 mm Open end wrench or adjustable wrench
2 Phillips screwdriver 87
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine. Fully turn the
Resistance Knob clockwise to lock the Flywheel in place.
2. Carefully remove the Right Outside Shroud, using small flathead
screwdriver (or auto trim tool) to disengage the inside tabs from the Main
Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Outside shroud – tab locations (Right side shown)
Removing Right outside shroud (Crank arm not shown)
Set the Outside Shroud safely aside for reassembly.
3. Using a flathead screwdriver, remove the threaded Cap from the Crank Arm.
Crank arm and cap – (Left side shown)
Cap
Crank Arm
88
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
7. Using a #2 Phillips screwdriver, remove the 4 screws (A, B) that attach
the Right Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly. Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
CP1
CP2
CP3
Right Structural shroud – screw locations
B
A
89
8. Repeat Steps 2 – 6 on the Left side of the machine.
9. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach
the Left Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly. Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
10. Installation steps are the reverse procedure. Put the Right Shroud in
position first to align the screws for the Left Shroud.
NOTICE: Do not cut or pinch the cables.
Install the top shroud screws first.
11. Place the Crank Arm onto the Crank Shaft. Be sure the Crank Arms are
connected at 180° from each other.
12. Add Loctite® 272 (or equivalent) to the inner threads of the Crank Nut.
Do not to apply the Loctite® 272 to the Crank Shaft.
Crank Shaft
Crank Nut
13. Install the Crank Nut onto the Crank Shaft, and fully tighten it.
14. Put the Outside Shroud in position and press to engage the locking tabs.
Be sure the Shroud is securely attached.
15. Final Inspection Inspect your machine to ensure that all hardware is
tight and components are properly assembled.
Do not use until the machine has been fully assembled and inspected for
correct performance in accordance with the Owner’s Manual.
90
Replace the Speed Sensor on the BowFlexTM IC Bike SE/SEi Exercise Bikes
Replacement Procedure
Skill Level: III Estimated Procedure Time: 45-60
minutes 8031290.101523.A
NOTICE:This document provides instructions for the replacement of the Speed Sensor on the BowFlexTM IC Bike SE / SEi (Model Year 2023) Exercise Bikes.
f you need assistance, please call BowFlex Customer Service (if purchased in
US/Canada) or your local distributor (if purchased outside US/Canada). To find
your local distributor, go to: global.bowflex.com
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
BowFlex Inc., www.bowflex.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. – Customer Service: North America 800-605-3369, cs@bowflex.com | outside U.S. global.bowflex.com | Printed in China | © 2023 BowFlex Inc. | BowFlex and the BowFlex logo are trademarks owned or licensed by BowFlex Inc., registered or otherwise protected by common law in the United States and other nations. | ORIGINAL DOCUMENT – ENGLISH VERSION ONLY
Important Safety Instructions – Before servicing or using this equipment, obey
the following warnings:
This icon means a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Read and understand all Warnings on this
machine.
· Read and understand the Part Replacement Procedure before working on the
machine. Failure to obey the instructions could cause injury to the service
technician or bystanders.
· Keep bystanders and children away from the product being serviced at all
times. · Make sure that the repair is done in an appropriate work space away
from foot traffic and exposure to
bystanders. · Some components of the equipment can be heavy or awkward. Enlist
the service of a second person when you
do maintenance steps involving these components. Do not try to do heavy or
awkward steps on your own. · If replacement parts are necessary, use only
genuine replacement parts and hardware supplied by
BowFlex. Failure to use genuine replacement parts can cause a risk to users,
keep the machine from operating correctly and void the warranty. · Be sure
that all warning stickers and instructional placards applied to the product
stay present and in good condition when doing maintenance or replacing
components. If at any time the Warning labels become loose, unreadable or
dislodged, replace the labels. If purchased in US/Canada, contact Customer
Service for replacement labels. If purchased outside US/Canada, contact your
local distributor for them. · Do not try to change the design or functionality
of the machine being serviced as this can adversely affect user safety. · Do
not put the machine back in service until all shrouds, instructions, warning
labels and correct functionality have been verified and tested for correct
performance.
· SAVE THESE INSTRUCTIONS.
Tools Required (not included)
Small flathead screwdriver (and small piece of cloth) or auto trim tool
25 mm crank puller
16 mm Socket and wrench 19 mm Socket and wrench
15 mm Open end wrench or adjustable wrench
19 mm Open end wrench 13 mm Open end wrench 10 mm Open end wrench
2 Phillips screwdriver
29 Red Loctite® 272 or equivalent
(high strength)
Tool to cut ziptie Ziptie
91
Note: Your machine may not match the images provided exactly.
1. Unplug the AC Adapter from the wall outlet and machine. Fully turn the
Resistance Knob clockwise to lock the Flywheel in place.
2. Carefully remove the Right Outside Shroud, using small flathead
screwdriver (or auto trim tool) to disengage the inside tabs from the Main
Assembly.
Note: To avoid damage to the surface of the Shrouds, we recommend putting a
piece of cloth over the screwdriver blade.
Outside shroud – tab locations (Right side shown)
Removing Right outside shroud (Crank arm not shown)
Set the Outside Shroud safely aside for reassembly.
3. Using a flathead screwdriver, remove the threaded Cap from the Crank Arm.
Crank arm and cap – (Left side shown)
Cap
Crank Arm
92
4. Using a 16mm socket and wrench, remove the Crank Nut under the threaded Cap.
Crank Nut
5. Thread the 25mm Crank Puller into the Crank Arm. When the Crank Puller is
in the correct position, only 1-2 threads on the outer portion (CP2) of the
Crank Puller should show.
Note: Be sure the end of the Bolt (CP1) in the Crank Puller is flush with the
inner surface (CP2) as shown, before use.
6. Using a 15mm wrench, turn the inner portion (CP3) of the Crank Puller
clockwise. The Crank Arm will slide off as it is tightened. Set it safely
aside for reassembly.
7. Using a #2 Phillips screwdriver, remove the 4 screws (A, B) that attach
the Right Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly. Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
CP1
CP2
CP3
Right Structural shroud – screw locations
B
A
93
8. Repeat Steps 2 – 6 on the Left side of the machine.
9. Using a #2 Phillips screwdriver, remove the 3 screws (A, B) that attach
the Left Structural Shroud. Remove the bottom screws first. Set the screws
safely aside for reassembly.
Remove the Shroud and set it safely aside.
NOTICE: Do not cut or pinch the cables.
Left Structural shroud – screw locations (disregard crank arm, removed in earlier step)
A
B
9. Loosen the Resistance Knob to the minimum resistance setting. Right side
10. Mark the position of the Flywheel Axle Nuts on the Flywheel Brackets
(both sides of bike). Flywheel bracket
Axle nut
Tensioning bolt
94
11. Record the number of threads showing on the
Left side – Tensioner assembly
Tensioner Eyebolt on each side of the Spindle Clip.
12. To loosen the Flywheel hardware, use a 19 mm open end wrench to hold the Flywheel Axle Nut on one side steady and loosen the Flywheel Axle Nut on the opposite side with a 19 mm socket and wrench. Remove the Flywheel Axle Nuts from the Flywheel axle. Set the hardware safely aside for reassembly.
Spindle clip
Tensioner eyebolt
13. Using a 13 mm wrench, loosen the Tensioning Bolt.
14. Using a 10 mm wrench, loosen and remove the Flywheel Retainer Nut from
the Tensioner Eyebolt. Remove the Tensioner Eyebolt (and Spindle Clip) from
the Flywheel axle. Set the Tensioner hardware aside.
NOTICE: It may be necessary to move the Flywheel. This step may require two
people.
Axle nut
15. Remove the ziptie that attaches the Speed Sensor cable to the Flywheel Bracket. Disconnect the Speed Sensor cable from the Cable Assembly.
Left side
16. Carefully turn the Drive Pulley and ease the Drive Belt off the Drive
Pulley to the outside.
Be sure to keep fingers clear of all pinch hazards as you turn the Drive
Pulley and Flywheel.
Retainer nut
Cable assembly
Speed sensor cable
Flywheel bracket
Ziptie
95
17. Carefully move the Flywheel to the opening in the Flywheel Brackets, and
then remove the Flywheel from the Flywheel Bracket. Remove the Drive Belt from
the Flywheel Pulley to the outside.
NOTICE: This step may require two people.
Right side – Removing Belt from Flywheel hub
18. Remove the Flywheel Assembly and set it onto something that will protect
the flooring with the left side of the Flywheel Assembly facing upward.
Be sure to keep fingers clear of all pinch hazards.
Speed Sensor Assembly
19. With the left side of the Flywheel Assembly facing upward, the Speed
Sensor Assembly is exposed.
After noting the distance that the securing Nut is on the Axle, remove it
using a 19 mm open end wrench.
Flywheel Assembly
20. Slide the Spacer and old Speed Sensor Assembly off of the Axle. Be sure
to note the orientation of the Speed Sensor Assembly before removal to assist
with re-assembly.
21. Place the new Speed Sensor Assembly onto the Axle in the same orientation
as the old Assembly.
Flywheel Assembly
22. Replace the Spacer and the securing Nut on the Axle. Be sure the Nut is the same distance as recorded earlier.
Axle Nut Spacer Speed Sensor Assembly
96
ELECTRICAL WIRING ROUTE DETAIL – SPEED SENSOR ASSEMBLY
CONSOLE ASSEMBLY HANDLEBAR POST
USB-C RECPT USB-C PLUG
MAST CABLE
SUB ASSY, ENGINE
12VDC 3 A 2.0MM PIN
VH-2Y POWER INLET TO BASE HUB
2 WIRE
PHD-2X4Y
USB-C PLUG USB-C RECPT
VH-2A PCBA, BASE HUB
PHD-2X4A
SPEED SENSOR
2 WIRE
HA-2Y
HA-2A
PCBA, MAG
ROTATIONAL POSITION
SENSOR 3V3
XH-4AW
4 WIRE
XH-4Y
SPLIT CABLE (SPEED SENSOR AND RESISTANCE) ASSEMBLY
97
23. Hold the Flywheel Assembly near the openings in the Flywheel Brackets. Be sure the Flywheel pulley is on the right side, and keep the Speed Sensor cable out of the way. Put the Drive Belt in position around the Flywheel pulley. Be sure that the lower portion of the Drive Belt is over the bearings on the Idler Pulley.
Drive Belt routing (Flywheel bracket not shown) Drive belt
NOTICE: This step may require two people. Do not cut or pinch any cables.
Flywheel pulley
24. Put the Drive Belt onto the Drive Pulley. Make sure the Drive Belt is
aligned on the Flywheel pulley, Idler Pulley and Drive Pulley.
Be sure to keep fingers clear of all pinch hazards as you turn the Drive
Pulley and Flywheel.
Idler pulley
Drive pulley
25. Align the Flywheel axle in the Flywheel Brackets. Refer to the locations
that were marked in step 10. Using a 10 mm wrench, install the Tensioner
Eyebolt, Spindle Clip and Retainer Nut on the left end of the Flywheel axle.
Refer to the number of threads showing on the Tensioner Eyebolt that you
recorded in in step 11.
NOTICE: This step may require two people.
26. Connect the Speed Sensor cable to the Cable Assembly. Using a ziptie,
secure the Speed Sensor Cable to the Flywheel Bracket to keep it clear of the
motion of the Flywheel.
98
27. Check the Drive Belt tension:
· Push the Drive Belt downward at the midpoint (M) between the pulleys and
measure the distance. The Drive Belt should have only 0.25″ (0.64 cm) of give.
Or:
· Hold the edges of the Drive Belt at the midpoint (M) and twist it. It should
turn only 90 degrees (1/4 turn, to vertical).
Checking Belt tension (Flywheel bracket not shown)
Tensioning bolt
Flywheel pulley
28. Using a 13 mm wrench, adjust the Tensioning Bolt.
If the Drive
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>