JBC CA-1QF Solder Feed Station Instruction Manual

JBC CA-1QF Solder Feed Station

Specifications

• Product Name: CDA Solder Feed Station
• Product Manual: https://manual-hub.com/
• Available Models: CA-1QF (120V), CA-2QF (230V), CA-9QF (100V)
• Packing List:
  • Solder Feed Control Unit – 1 unit
  • Power Cord – 1 unit (Ref. 00023715 for 120V, Ref. 00023714 for 230V, Ref. 00025092 for 100V)
  • Brass Wool – 1 unit (Ref. CL6210)
  • Sponge – 1 unit (Ref. S0354)
  • Ref. 0002801
  • Ref. 0023792
  • Ref. 0026945

Features and Connections

• Adjustable Stand: This allows you to adjust the tool stand to suit your work position.
• Cartridge Storage: Provides a tip aligner for easy cartridge storage.
• Intelligent Heat Management: Ensures efficient heat distribution during soldering.
• Process Screen: Displays the current soldering process.
• Cable Collector: Keeps the working area free of cable by collecting and organizing the cable.
• Tip Cleaner: Offers different options to improve thermal transfer of the tip.
• Brass Wool with Antisplash Membrane and Wiper: Includes brass wool with antisplash membrane and wiper for effective tip cleaning.
• Solder Feed Iron: Comes with the AP250-A Solder Feed Iron for precise soldering.
• Main Switch: Controls the power supply to the station.
• Fuse Power Socket: Provides a fuse-protected power socket for safe and reliable operation.
• Equipotential Connection: Allows for connection to an equipotential terminal for additional safety.
• Earth Fuse: Includes an earth fuse for protection against electrical faults.
• USB-B Connector: Features a USB-B connector for connecting external devices.
• Fume Extractor Connector: Allows for connection to a fume extractor for efficient fume extraction.

Product Usage Instructions

• Adjustable Stand
  Adjust the tool stand to suit your work position.

• Cable Collector (Ref. CC1001)
  Place the cable on the collector so that the working area is free of cable.

• Tip Cleaner
  Select the option to suit your needs and improve the thermal transfer of the tip.

• Splashguard (Ref. 0017576): When using the
  brass wool, it prevents splashing of solder particles.

• Antisplash Membrane (Ref. 0017574): Prevents
  splashing and keeps the work area clean.

Brass Wool (Ref. CL6210)
Very effective cleaning method. Leaves a small layer of solder on the tip preventing oxidation between cleaning and rewetting. If  the tip is very dirty, JBC recommends first cleaning it with the wiper to remove excess solder.

Wiper (Ref. CL0160)
A temperature-resistant receptacle for removing excess solder by gently tapping or wiping.

Removing the Splashguard

1. Unlock the splashguard.
2. Lift off.

More cleaning options (not supplied):

• Inox Wool (Ref. CL6205): Stronger cleaning method than brass wool.
• Metal Brush (Ref. CL6220): When used carefully,  it provides a more thorough cleaning.
• Sponge (Ref. S0354): The softest cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear.

Changing Cartridge

To change a cartridge safely, unplug the tool or turn off the station before following these guidelines:

1. Removing:
2. Loosen the screw and remove the cartridge. Use a flat pliers if still hot.
3. Inserting:
4. Important: Insert the cartridge as far as the mark for a correct connection.
5. Aligning:
6. Align the cartridge tip with the feeder nozzle. Use a flat pliers for a correct tip alignment.
7. Fixing:
8. Important: Tighten the screw again. This is necessary for the tool to function. Be careful not to over-tighten.

Compatible Cartridges
The CDA stations work with C250 cartridges and AP250 Solder Feed Irons. Find the model that best suits your soldering needs at www.jbctools.com.
Available Cartridge Types:

• Conical
• Bent Chisel
• Chisel Bent
• Bevel

Replacing Solder Wire

1. Removing
2. Replacing

FAQ

• Q: Where can I find additional cleaning options for the tip?
  A: Additional cleaning options such as Inox Wool, Metal Brush, and Sponge can be found at authorized JBC retailers or on the JBC Tools website.

• Q: How do I align the cartridge tip with the feeder nozzle?
  A: To align the cartridge tip with the feeder nozzle, use flat pliers for correct tip alignment.

• Q: Can I use cartridges from other brands with the CDA Solder Feed Station?
  A: No, the CDA Solder Feed Station is compatible only with C250 cartridges and AP250 Solder Feed Irons.

• Q: How do I replace the solder wire?
  A: To replace the solder wire, follow the steps provided in the product manual.

This manual corresponds to the following references:

• CA-1QF (120V)
• CA-2QF (230V)
• CA-9QF (100V)

Packing List
The following items are included:

Features and Connections

Adjustable Stand
Adjust the tool stand to suit your work position.

Cable Collector (Ref. CC1001)
Place the cable on the collector so that the working area is free of cable.

Tip Cleaner
Select the option to suit your needs and improve the thermal transfer of the tip.

Removing the Splashguard

1. Unlock the splashguard.
2. Lift off.

More cleaning options (not supplied):

Wiper
Ref. CL0160 

• Tapping:
  Tap gently to remove excess solder.

• Wiping :
  Use the slots to remove the remaining particles.

Sponge
Ref. S0354

• The softest cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear.

Changing Cartridge
To change a catridge safely, unplug the tool or turn off the station before following these guidelines.

1. Removing Loosen the screw and remove the cartridge. Use a flat pliers if still hot.
2. Inserting Important : Insert the cartridge as far as the mark for a correct connection.
3. Aligning Align the cartridge tip with the feeder nozzle. Use flat pliers for a correct tip alignment.
4. Fixing Important : Tighten the screw again. This is necessary for the tool to function. Be careful not to over-tighten.

Compatible Cartridges
The CDA stations work with C250 cartridges and AP250 Solder Feed Irons.
Find the model that best suits your soldering needs at www.jbctools.com

Replacing Solder Wire

1. Pull out the remaining solder wire from the feed tube. Use a pliers if necessary
2. Pull off the empty reel and fit the new one.
3.  Insert the solder wire while pushing the trigger repeatedly until the solder wire appears at the nozzle tip. Always use 0.8 – 1.0 mm diameter solder wire*.

Use 1.0 – 1.5 mm diameter solder wire with the 0019211 Feeder Nozzle.

Changing Feeder Nozzle

Unplug the tool or turn off the station before following these guidelines

1. Unscrew the rear screw, then remove the reel and the solder wire from the nozzle.
2. Unscrew the two screws on the other side of the solder feeder.
3. Remove the srews and lift off the cover
4. Take out the feeder nozzle and replace it with the new one while holding the three components, identified in the picture, in place. Reassemble the cover and tighten the three screws.

Regulating Feeder Nozzle

1. Depending on the cartridge used and the component to be soldered, you can vary the feeder nozzle length up to 10mm.
2. Adjust the feeder nozzle length and tighten the srew.

Operation

• The JBC Most Efficient Soldering System
• This revolutionary technology is able to recover tip temperature extremely quickly.
• This allows the user to work at a lower temperature.
• As a result, tip life increases by 5.

1. When the tool is lifted from the stand the tip will heat up to the selected temperature.
2. When the tool is in the stand, the temperature falls to the preset sleep temperature.
3. After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.

• Change temperature (from 90 to 450ºC)

Through menu settings:

  * Select temperature levels
  * Fix one temperature

• Through menu settings:
  • Change Sleep temperature
  • Set Sleep delay (from 0 to 9 min or no Sleep)
• Through menu settings:
  • Change Hibernation delay (from 0 to 35 min)

Control Process

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com

Parameters

Be careful when using these parameters as they may reduce the tip life if not used properly. Please follow the recommended guidelines:
Station Settings

Tool Settings

USB Connector

Download the latest software from our website to improve your soldering station.

JBC Updater
www.jbctools.com/software.html

Update the station software via USB connection:

JBC Web Manager
mvw.jbctools.com/manager.html Manage and monitor as many stations as your PC can handle by using the JBC Web Manager. You can export data to another PC

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.

• Clean the station screen with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
• Maintain tip surface clean and tinned before storage to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
• Periodically check all cables and tubes.
• Replace any defective or damaged pieces. Only use original JBC spare parts.
• Replace a blown fuse as follows:

1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Insert the new fuse into the fuse holder and return it to the station.
   When this warning appears on the main screen Earthing Fuse must be replaced
   Repairs should only be performed by a JBC-authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire, or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.

• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

• Do not work on electrically live parts.

• The tool should be placed in the stand when not in use to activate the sleep mode.
  The soldering tip, the metal part of the tool, and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.

• Do not leave the appliance unattended when it is on.

• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.

• Avoid flux coming into contact with skin or eyes to prevent irritation.

• Be careful with the fumes produced when soldering.

• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.

• Utmost care must be taken with liquid tin waste which can cause burns.

• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance

• Maintenance must not be carried out by children unless supervised.

Specifications

• CA-1QF 120V 50/60Hz. Input fuse: T2A. Output: 23.5V.

• CA-2QF 230V 50/60Hz. Input fuse: T1A. Output: 23.5V.

• CA-9QF 100V 50/60Hz. Input fuse: T2A. Output: 23.5V.

• Output Peak Power CA-F: 130 W

• Temperature Range: 90 – 450 °C / 190 – 840 °F

• Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF (Meets and exceed IPC J-STD-001)

• Temp. Accuracy: ±3% (Using reference cartridge)

• Temp. Adjustment: ±50ºC / ±90ºF (Through station menu setting)

• Tip to Ground Voltage/Resistance: Meets and exceed
  ANSI/ESD S20.20-2014 IPC J-STD-001F

• Earthing Fuse: F 1.25A

• Connections: USB connector station-PC RJ12 connector

• Ambient Operating Temp.: 10 – 50 ºC / 50 – 122 ºF

• Diameter of Solder Wire: from 0.8 – 1 mm / 0.03 – 0.04 in from 1.1 – 1.5 mm / 0.04 – 0.06 in

• Control Unit Dimensions / Weight: 170 x 176 x 145 mm / 2.8 kg (L x W x H) 6.7 x 6.9 x 5.7 in / 6.17 lb

• Total Net Weight: 2.91kg / 6.42 lb

• Total Package Dimensions / Weight: 234 x 234 x 258 mm / 3.52 kg (L x W x H) 9.2 x 9.2 x 10.2 in / 7.76 lb

Complies with CE standards
ESD-protected housing “skin effect”

Warranty

JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor.The warranty does not cover product wear or misuse. For the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
Following the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facilitywww.jbctools.com

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