makita LS1011N Slide Compound Saw Equipped with Electric Blade Brake Instruction Manual

Makita LS1011N Slide Compound Saw Equipped with Electric Blade Brake

WARNING
For your safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

SPECIFICATIONS

• Blade diameter ………………………………………………………………………………….. 255 mm (10”)
• Hole diameter ………………………………………………………………………………… 15.88 mm (5/8”)
• Max. Miter angle …………………………………………………………………………..Left 45°, Right 57°
• Max. Bevel angle …………………………………………………………………………………………Left 45°

Max. Cutting capacities (H x W)

(Note)

1. When using a wood facing 33 mm (1-5/16”) thick.
2. When using a wood facing 25 mm (1”) thick.
3. When using a wood facing 20 mm (13/16”) thick.

• No load speed (RPM) ……………………………………………………………………………… 5,200/min.
• Dimensions (L x W x H) ……………………542 mm x 510 mm x 557 mm (21-3/8” x 20” x 22”)
• Net weight ……………………………………………………………………………………. 17.2 kg (38.0 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.

For Your Own Safety Read Instruction Manual Before Operating Tool Save it for future reference

GENERAL SAFETY PRECAUTIONS

(For All Tools)

1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
4. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. DON’T USE IN DANGEROUS ENVIRON-MENT. Don’t use power tools in damp locations, or expose them to rain. Keep the work area well-lighted. Don’t use tools in the presence of flammable liquids or gases.
6. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area.
7. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
8. DON’T FORCE TOOL. It will do the job bet-ter and safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not designed.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewellery that may get caught in moving parts. Nonslip footwear is recommended. Wear a protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also, use a face or dust mask if the cutting operation is dusty. Everyday eyeglasses only have impact-resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vice to hold work when practical. It’s safer than using your hand and it frees both hands to operate the tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause a risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave the tool until it comes to a complete stop.
22. REPLACEMENT PARTS. When servicing use only identical replacement parts.
23. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in SERIOUS INJURY to the user – as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with a voltage less than the nameplate rating is harmful to the motor.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Table 1: Minimum gage for cord

ADDITIONAL SAFETY RULES

DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to slide compound saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Wear eye protection.
2. Keep hands out of the path of the saw blade. Avoid contact with any coasting blade. It can still cause severe injury.
3. Do not operate the saw without guards in place. Check the blade guard for proper closing before each use. Do not operate the saw if the blade guard does not move freely and close instantly. Never clamp or tie the blade guard into the open position.
4. Do not perform any operation freehand. The workpiece must be secured firmly against the turn base and guide fence with a vice during all operations. Never use your hand to secure the workpiece.
5. Never reach around the saw blade.
6. Turn off the tool and wait for the saw blade to stop before moving the workpiece or changing settings.
7. Unplug the tool before changing the blade or servicing.
8. To reduce the risk of injury, return the carriage to the full rear position after each crosscut operation.
9. Always secure all moving portions before carrying the tool.
10. The stopper pin which locks the cutter head down is for carrying and storage purposes only and not for any cutting operations.
11. Do not use the tool in the presence of flammable liquids or gases.
12. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blades immediately. Gum and wood pitch hardened on blades slows the saw and increases the potential for kickback. Keep the blade clean by first removing it from the tool, then cleaning it with gum and pitch remover, hot water or kerosene. Never use gasoline to clean the blade.
13. While making a slide cut, KICKBACK can occur. KICKBACK occurs when the blade binds in the workpiece during a cutting operation and the saw blade is driven back rapidly towards the operator. Loss of control and serious personal injury can result. If the blade begins to bind during cutting operation, do not continue to cut and release the switch immediately.
14. Use only the flanges specified for this tool.
15. Be careful not to damage the arbour, flanges (especially the installing surface) or bolt. Damage to these parts could result in blade breakage.
16. Make sure that the turn base is properly secured so it will not move during opera-tion. Use the holes in the base to fasten the saw to a stable work platform or bench. NEVER use a tool where operator positioning would be awkward.
17. For your safety, remove the chips, small pieces, etc. from the tabletop top before oper-ation.
18. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
19. Make sure the shaft lock is released before the switch is turned on.
20. Be sure that the blade does not contact the turn base in the lowest position.
21. Hold the handle firmly. Be aware that the saw moves up or down slightly during start-up and stopping.
22. Make sure the blade is not contacting the workpiece before the switch is turned on.
23. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
24. Wait until the blade attains full speed before cutting.
25. Stop the operation immediately if you notice anything abnormal.
26. Do not attempt to lock the trigger in the on position.
27. Be alert at all times, especially during repetitive, monotonous operations. Do not be lulled into a false sense of security. Blades are extremely unforgiving.
28. Always use the accessories recommended in this manual. Use of improper accessories such as abrasive wheels may cause an injury.
29. NEVER hold the workpiece on the right side of the ade with the left hand or vice versa. This is called cross-armed cutting and exposes the user to the risk of SERIOUS PERSONAL INJURY as shown in the figure. ALWAYS use voice to secure the workpiece.
30. Do not abuse the cord. Never yank the cord to disconnect it from the receptacle. Keep the cord away from heat, oil, water and sharp objects.
31. NEVER stack workpieces on the tabletop to speed cutting operations. Cut only one piece at a time.
32. Some materials contain chemicals that may be toxic. Take caution to prevent dust inhalation and skin contact. Follow mate-rial supplier safety data.

SAVE THESE INSTRUCTIONS

WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

INSTALLATION

Bench mounting

• When the tool is shipped, the handle is locked in the lowered position by the stopper pin. Release the stopper pin by lowering the handle slightly and pulling the stopper pin.
• This tool should be bolted with two bolts to a level and stable surface using the bolt holes provided in the tool’s base. This will help prevent tipping and possible injury.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and unplugged before adjusting or checking the function of the tool.

Blade guard
When lowering the handle, the blade guard rises automati-cally. The guard is spring-loaded so it returns to its original position when the cut is completed and the handle is raised. NEVER DEFEAT OR REMOVE THE BLADE GUARD OR THE SPRING THAT ATTACHES TO THE GUARD. In the interest of your safety, always maintain the blade guard in good condition. Any irregular operation of the blade guard should be corrected immediately. Check to ensure the spring-loaded return action of the guard. NEVER USE THE TOOL IF THE BLADE GUARD OR SPRING ARE DAM- AGED, FAULTY OR REMOVED. DOING SO IS HIGHLY DANGEROUS AND CAN CAUSE SERIOUS PERSONAL INJURY. If the see-through blade guard becomes dirty, or sawdust adheres to it in such a way that the blade is no longer easily visible, unplug the saw and clean the guard carefully with a damp cloth. Do not use solvents or any petroleum-based cleaners on the plastic guard. If the blade guard is especially dirty and vision through the guard is impaired, use the supplied socket wrench to loosen the hex bolt holding the centre cover. Loosen the hex bolt by turning it counterclockwise and raise the blade guard and centre cover. With the blade guard so positioned, cleaning can be more completely and efficiently accomplished. When cleaning is complete, reverse the procedure above and secure the bolt. Do not remove the spring holding blade guard. If the guard becomes discoloured through age or UV light exposure, contact a Makita service centre for a new guard. DO NOT DEFEAT OR REMOVE GUARD.

Positioning kerf board
This tool is provided with the kerf boards in the turn base to minimize tearing on the exit side of a cut. The kerf boards are factory-adjusted so that the saw blade does not contact the kerf boards. Before use, adjust the kerf boards as follows:
First, unplug the tool. Loosen all the screws (3 each on the left and right) securing the kerf boards. Re-tighten them only to the extent that the kerf boards can still be easily moved by hand. Lower the handle fully and push in the stopper pin to lock the handle in the lowered position. Loosen the clamp screw which secures the slide poles. Pull the carriage toward you fully. Adjust the kerf boards so that the kerf boards just contact the sides of the blade teeth. Tighten the front screws (do not tighten firmly). Push the carriage toward the guide fence fully and adjust the kerf boards so that the kerf boards just contact the sides of the blade teeth. Tighten the rear screws (do not tighten firmly). After adjusting the kerf boards, release the stopper pin and raise the handle. Then tighten all the screws securely.

CAUTION

• Before and after changing the bevel angle, always adjust the kerf boards as described above.

Maintaining maximum cutting capacity
This tool is factory-adjusted to provide the maximum cutting capacity for a 255 mm (10”) saw blade. When installing a new blade, always check the lower limit position of the blade and if necessary, adjust it as follows: First, unplug the tool. Push the carriage toward the guide fence fully and lower the handle completely. Use the socket wrench to turn the adjusting bolt until the periphery of the blade extends slightly below the top surface of the turn base at the point where the front face of the guide fence meets the top surface of the turn base. With the tool unplugged, rotate the blade by hand while holding the handle down to be sure that the blade does not contact any part of the lower base. Re-adjust slightly, if necessary.

CAUTION

• After installing a new blade, always be sure that the blade does not contact any part of the lower base when the handle is lowered completely. Always do this with the tool unplugged.

Adjusting the mitre angle
Loosen the clamp screw on the guide fence and turn the turn base to the position where the pointer points to the desired angle on the mitre scale. Then tighten the clamp screw firmly to secure the turn base.

CAUTION

• When turning the turn base, be sure to raise the handle fully.
• After changing the mitre angle, always secure the turn base by tightening the clamp screw firmly.

Adjusting the bevel angle
To adjust the bevel angle, loosen the lever at the rear of the tool counterclockwise. Push the handle to the left to tilt the saw blade until the pointer points to the desired angle on the bevel scale. Then tighten the lever clockwise firmly to secure the arm.

CAUTION

• When tilting the saw blade, be sure to raise the handle fully.
• After changing the bevel angle, always secure the arm by tightening the lever clockwise.
• When changing bevel angles, be sure to position the kerf boards appropriately as explained in the “Positioning kerf boards” section.

Switch action

CAUTION

• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
• When not using the tool, remove the lock-off button and store it in a secure place. This prevents unauthorized operation.
• Do not pull the switch trigger hard without pressing the lock-off button. This can cause switch breakage. To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, press the lock-off button and pull the switch trigger. Release the switch trigger to stop.

WARNING

• NEVER use the tool without a fully operative switch trigger. Any tool with an inoperative switch is HIGHLY DANGEROUS and must be repaired before further usage.
• For your safety, this tool is equipped with a lock-off button which prevents the tool from unintended starting. NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off button. Return the tool to a Makita service centre for proper repairs BEFORE further usage.
• NEVER tape down or defeat the purpose and function of the lock-off button.

Electric brake
This tool is equipped with an electric blade brake. If the tool consistently fails to quickly stop the blade after the switch trigger release, have the tool serviced at a Makita service centre? The blade brake system is not a substitute for a blade guard. NEVER USE TOOL WITHOUT A FUNCTIONING BLADE GUARD. SERIOUS PERSONAL INJURY CAN RESULT.

ASSEMBLY

CAUTION

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Socket wrench storage
The socket wrench is stored as shown in the figure. When using the socket wrench, pull it out of the wrench holder. After using the socket wrench, return it to the wrench holder.

Installing or removing saw blade

CAUTION

• Always be sure that the tool is switched off and unplugged before installing or removing the blade.
• Use only the Makita socket wrench provided to install or remove the blade. Failure to do so may result in overtightening or insufficient tightening of the hex bolt. This could cause an injury.
• To remove the blade, use the socket wrench to loosen the hex bolt holding the centre cover by turning it counterclockwise. Raise the blade guard and centre cover.
• Press the shaft lock to lock the spindle and use the socket wrench to loosen the hex bolt clockwise. Then remove the hex bolt, outer flange and blade.
• To install the blade, mount it carefully onto the spindle, making sure that the direction of the arrow on the surface of the blade matches the direction of the arrow on the blade case. Install the outer flange and hex bolt, and then use the socket wrench to tighten the hex bolt (left-handed) securely counterclockwise while pressing the shaft lock. Return the blade guard and centre cover to their original position. Then tighten the hex bolt clockwise to secure the center cover. Lower the handle to make sure that the blade guard moves properly. Make sure the shaft lock has released the spindle before cutting.

Dust bag
The use of the dust bag makes cutting operations clean and dust collection easy. To attach the dust bag, insert the elbow into the dust spout on the blade case and fit the bag’s entry port over the elbow. When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly to remove particles adhering to the insides which might hamper further collection.

NOTE
If you connect a Makita vacuum cleaner to your saw, more efficient and cleaner operations can be performed.

Securing workpiece

WARNING:

• It is extremely important to always secure the workpiece properly and tightly with the vice. Failure to do so can cause the tool to be damaged and/or the workpiece to be destroyed. PERSONAL INJURY MAY ALSO RESULT. Also, after a cutting operation, DO NOT raise the blade until the blade has come to a complete stop.

CAUTION

• When cutting long workpieces, use supports that are as high as the top surface level of the turn base. Do not rely solely on the vertical vice and/or horizontal vice to secure the workpiece. This material tends to sag. Support the workpiece over its entire length to avoid blade pinch and possible KICKBACK.

Vertical vise
The vertical vice can be installed in two positions on either the left or right side of the guide fence or the holder assembly (optional accessory). Insert the vice rod into the hole in the guide fence or the holder assembly and tighten the screw to secure the vice rod. Position the vice arm according to the thickness and shape of the workpiece and secure the vice arm by tightening the screw. If the screw to secure the vice arm contacts the guide fence, install the screw on the opposite side of the vice arm. Make sure that no part of the tool contacts the vice when lowering the handle fully and pulling or pushing the carriage all the way. If some part contacts the vice, re-position the vice.
Press the workpiece flat against the guide fence and the turn base. Position the workpiece at the desired cutting position and secure it firmly by tightening the vice knob.

1. Vise arm
2. Vise rod
3. Guide fence
4. Holder
5. Holder assembly
6. Vise knob
7. Screw

Vertical vise
The vertical vice can be installed in two positions on either the left or right side of the guide fence or the holder assembly (optional accessory). Insert the vice rod into the hole in the guide fence or the holder assembly and tighten the screw to secure the vice rod. Position the vice arm according to the thickness and shape of the workpiece and secure the vice arm by tightening the screw. If the screw to secure the vice arm contacts the guide fence, install the screw on the opposite side of the vice arm. Make sure that no part of the tool contacts the vice when lowering the handle fully and pulling or pushing the carriage all the way. If some part contacts the vice, re-position the vice. Press the workpiece flat against the guide fence and the turn base. Position the workpiece at the desired cutting position and secure it firmly by tightening the vice knob.

CAUTION

• The workpiece must be secured firmly against the turn base and guide fence with the vice during all operations.

Holders and holder assembly (optional accessories)
The holders and the holder assembly can be installed on either side as a convenient means of supporting workpieces horizontally. Install them as shown in the figure. Then tighten the screws firmly to secure the holders and the holder assembly. When cutting long workpieces, use the holder-rod assembly (optional accessory). It consists of two holder assemblies and two rods 12.

CAUTION

• Always support long workpieces level with the top surface of the turn base for accurate cuts and to prevent dangerous loss of control of the tool.

OPERATION

CAUTION

• Before use, be sure to release the handle from the lowered position by pulling the stopper pin.
• Make sure the blade is not contacting the workpiece, etc. before the switch is turned on.
• Do not apply excessive pressure on the handle when cutting. Too much force may result in an overload of the motor and/or decreased cutting efficiency. Push down the handle with only as much force as is necessary for smooth cutting and without a significant decrease in blade speed.
• Gently press down the handle to perform the cut. If the handle is pressed down with force or if lateral force is applied, the blade will vibrate and leave a mark (saw mark) in the workpiece and the precision of the cut will be impaired.
• During a slide cut, gently push the carriage toward the guide fence without stopping. If the carriage movement is stopped during the cut, a mark will be left on the workpiece and the precision of the cut will be impaired.

Press cutting (cutting small workpieces)

Workpieces up to 75 mm (2-15/16”) high and 140 mm (5-1/2”) wide can be cut in the following way. Push the carriage toward the guide fence fully and tighten the clamp screw on the turn base clockwise to secure the carriage. Secure the workpiece with the vice. Switch on the tool without the blade making any contact and wait until the blade attains full speed before lowering. Then gently lower the handle to the fully lowered position to cut the workpiece. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

CAUTION

• Firmly tighten the clamp screw on the turn base clockwise so that the carriage will not move during operation. Insufficient tightening may cause unexpected kickback of the blade. Possible serious PERSONAL INJURY may result.

Slide (push) cutting (cutting wide workpieces)

Loosen the clamp screw on the turn base counterclockwise so that the carriage can slide freely. Secure the workpiece with the vice. Pull the carriage toward you fully. Switch on the tool without the blade making any contact and wait until the blade attains full speed. Press down the handle and PUSH THE CARRIAGE TOWARD THE GUIDE FENCE AND THROUGH THE WORKPIECE. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

CAUTION

• Whenever performing the slide cut, FIRST PULL THE CARRIAGE TOWARD YOU FULLY and press down the handle to the fully lowered position, then PUSH THE CARRIAGE TOWARD THE GUIDE FENCE. NEVER START THE CUT WITH THE CARRIAGE NOT FULLY PULLED TOWARD YOU. If you perform the slide cut without pulling the carriage fully or if you perform the slide cut toward your direction, the blade may kick back unexpectedly with the potential to cause serious PERSONAL INJURY.
• Never perform the slide cut with the handle locked in the lowered position by pressing the stopper pin.
• Never loosen the clamp screw which secures the carriage while the blade is rotating. This may cause serious injury.

Miter cutting
Refer to the previously covered “Adjusting the mitre angle”.

Bevel cut
Loosen the lever and tilt the saw blade to set the bevel angle (Refer to the previously covered “Adjusting the bevel angle”). Be sure to retighten the lever firmly to secure the selected bevel angle safely. Secure the workpiece with a vice. Make sure the carriage is pulled back toward the operator. Switch on the tool without the blade making any contact and wait until the blade attains full speed. Then gently lower the handle to the fully lowered position while applying pressure in parallel with the blade and PUSH THE CARRIAGE TOWARD THE GUIDE FENCE TO CUT THE WORKPIECE. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

CAUTION:

• Always be sure that the blade will move down to the bevel direction during a bevel cut. Keep hands out of the path of the saw blade.
• During a bevel cut, it may create a condition whereby the piece cut off will come to rest against the side of the blade. If the blade is raised while the blade is still rotating, this piece may be caught by the blade, causing fragments to be scattered which is dangerous. The blade should be raised ONLY after the blade has come to a complete stop.
• When pressing the handle down, apply pressure parallel to the blade. If the pressure is not parallel to the blade during a cut, the angle of the blade might be shifted and the precision of the cut will be impaired.

Compound cutting
Compound cutting is the process in which a bevel angle is made at the same time as a mitre angle is being cut on a workpiece. Compound cutting can be performed at the angle shown in the table.

When performing compound cutting, refer to “Press cut-ting”, “Slide cutting”, “Miter cutting” and “Bevel cut” explanations.

Cutting crown and cove mouldings

Crown and cove mouldings can be cut on a compound mitre saw with the mouldings laid flat on the turn base. There are two common types of crown mouldings and one type of cove moulding; 52/38° wall angle crown moulding, 45° wall angle crown moulding and 45° wall angle cove moulding. See illustrations. There are crown and cove moulding joints that are made to fit “Inside” 90° corners ((1) and (2) in Fig. A) and “Outside” 90° corners ((3) and (4) in Fig. A).

Measuring
Measure the wall length and adjust the workpiece on the table to cut the wall contact edge to the desired length. Always make sure that the cut workpiece length at the back of the workpiece is the same as the wall length. Adjust cut length for the angle of cut. Always use several pieces for test cuts to check the saw angles. When cutting crown and cove mouldings, set the bevel angle and mitre angle as indicated in table (A) and position the mouldings on the top surface of the saw base as indicated in table (B).

Example:
In the case of cutting 52/38° type crown moulding for the position (1) in Fig. A:

• Tilt and secure the bevel angle setting to 33.9° LEFT.
• Adjust and secure miter angle setting to 31.6° RIGHT.
• Lay crown moulding with its broad back (hidden) surface down on the turn base with its CEILING CONTACT EDGE against the guide fence on the saw.
• The finished piece to be used will always be on the LEFT side of the blade after the cut has been made.

Compound Miter Saw Miter and Bevel Angle Settings

Wall to Crown Molding Angle: 52/38 degrees

Wall to Crown Molding Angle: 45 degrees

Cutting aluminium extrusion
When securing aluminum extrusions, use spacer blocks or pieces of scrap as shown in the figure to prevent deformation of the aluminum. Use a cutting lubricant when cutting the aluminium extrusion to prevent the build-up of the aluminium material on the blade.

CAUTION

• Never attempt to cut thick or round aluminium extrusions. Thick aluminium extrusions may come loose during operation and round aluminium extrusions cannot be secured firmly with this tool.

Wood facing
The use of wood facing helps to ensure splinter-free cuts in workpieces. Attach a wood facing to the guide fence using the holes in the guide fence. See the figure concerning the dimensions for a suggested wood facing.

CAUTION:

• Use straight wood of even thickness as the wood facing.
• When cutting workpieces from 75 mm (2-15/16”) to 90 mm (3-1/2”) high, use a wood facing to prevent a portion of the workpiece near the guide fence from being left uncut.

Example
When cutting workpieces 90 mm (3-1/2”) high, use a wood facing with the following thickness.

CAUTION:

• Use screws to attach the wood facing to the guide fence. The screws should be installed so that the screw heads are below the surface of the wood facing.
• When the wood facing is attached, do not turn the turn base with the handle lowered. The blade and/or the wood facing will be damaged.

Cutting repetitive lengths

When cutting several pieces of stock to the same length, ranging from 255 mm (10”) to 415 mm (16-5/16”), the use of the set plate (optional accessory) will facilitate more efficient operation. Install the set plate on the holder (optional accessory) as shown in the figure. Align the cutting line on your workpiece with either the left or right side of the groove in the kerf board and while holding the workpiece from moving, move the set plate flush against the end of the workpiece. Then secure the set plate with the screw. When the set plate is not used, loosen the screw and turn the set plate out of the way.

NOTE

• Use of the holder-rod assembly (optional accessory) allows cutting repetitive lengths up to 2,200 mm (7.2 ft.) approximately.

Groove cutting

A dado-type cut can be made by proceeding as follows: Adjust the lower limit position of the blade using the stopper plate to limit the cutting depth of the blade. To adjust it, slightly loosen the hex bolt securing the stopper plate with the socket wrench. Push the carriage toward the guide fence fully and lower the handle. When the blade reaches the desired cutting depth, adjust the stopper plate so that it contacts the blade case. Then tighten the hex bolt firmly to secure the stopper plate. With the tool unplugged, be sure that the blade will not lower beyond the desired cutting depth when the handle is lowered completely. After adjusting the lower limit position of the blade, cut parallel grooves across the width of the workpiece using a slide (push) cut as shown in the figure. Then remove the workpiece material between the grooves with a chisel. Do not attempt to perform this type of cut using wide (thick) blades or with a dado blade. Possible loss of control and injury may result.

CAUTION:

• Be sure to return the stopper plate to the original position when performing other than groove cutting.

Carrying tool
Make sure that the tool is unplugged. Secure the blade at 0° bevel angle and the turn base at the right mitre angle fully. Secure the slide poles after pulling the carriage toward you fully. Lower the handle fully and lock it in the lowered position by pushing in the stopper pin. Carry the tool by holding both sides of the tool base as shown in the figure. If you remove the holders, dust bags, etc., you can carry the tool more easily.

CAUTION

• Always secure all moving portions before carrying the tool.
• The stopper pin is for carrying and storage purposes only and not for any cutting operations.

MAINTENANCE

CAUTION

• Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

WARNING
• Always be sure that the blade is sharp and clean for the best and safest performance.

Adjusting the cutting angle
This tool is carefully adjusted and aligned at the factory, but rough handling may have affected the alignment. If your tool is not aligned properly, perform the following:

Miter angle

Push the carriage toward the guide fence and tighten the clamp screw on the turn base to secure the carriage. Loosen the clamp screw on the guide fence which secures the turn base. Turn the turn base so that the pointer points to 0° on the mitre scale. Then turn the turn base slightly clockwise and counterclockwise to seat the turn base in the 0° mitre notch. (Leave as it is if the pointer does not point to 0°.) Loosen the hex bolts securing the guide fence using the socket wrench. Lower the handle fully and lock it in the lowered position by pushing in the stopper pin. Square the side of the blade with the face of the guide fence using a triangular rule, try-square, etc. Then securely tighten the hex bolts on the guide fence in the order from the right side. Make sure that the pointer points to 0° on the mitre scale. If the pointer does not point to 0°, loosen the screw which secures the pointer and adjust the pointer so that it will point to 0°.

Bevel angle

1. 0° bevel angle Push the carriage toward the guide fence and tighten the clamp screw on the turn base to secure the carriage. Lower the handle fully and lock it in the lowered position by pushing in the stopper pin. Loosen the lever at the rear of the tool.
   • Turn the 0° bevel angle adjusting bolt on the right side of the arm two or three revolutions counter-clockwise to tilt the blade to the right.
   • Carefully square the side of the blade with the top surface of the turn base using the triangular rule, try-square, etc. by turning the 0° bevel angle adjust-ing bolt clockwise. Then tighten the lever securely.
   • Make sure that the pointer on the arm points to 0° on the bevel scale on the arm holder. If it does not point to 0°, loosen the screw which secures the pointer and adjust the pointer so that it will point to 0°.
2. 45° bevel angle Adjust the 45° bevel angle only after performing 0°bevel angle adjustment. To adjust the left 45° bevel angle, loosen the lever and tilt the blade to the left fully. Make sure that the pointer on the arm points to 45° on the bevel scale on the arm holder. If the pointer does not point to 45°, turn the 45° bevel angle adjusting the bolt on the left side of the arm until the pointer points to 45°.

Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip into the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. After replacing the brushes, plug in the tool and break in the brushes by running the tool with no load for about 10 minutes. Then check the tool while running and the electric brake operation when releasing the switch trigger. If the electric brake is not working well, ask your local Makita service centre for repair.

After use

• After use, wipe off chips and dust adhering to the tool with a cloth or the like. Keep the blade guard clean according to the directions in the previously covered section titled “Blade guard”. Lubricate the sliding portions with machine oil to prevent rust.
• When storing the tool, pull the carriage toward you fully so that the slide pole is thoroughly inserted into the turn base.

To maintain product SAFETY and RELIABILITY, repairs, and any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance with more details regarding these accessories, ask your local Makita service centre.
• Steel & Carbide-tipped saw blades
• Vise assembly (Horizontal vise)
• Vertical vise
• Socket wrench 13
• Holder set
• Holder assembly
• Holder rod assembly
• Set plate
• Dust bag
• Triangular rule
• Lock-off button (2 pcs.)

Your answers to the following questions are appreciated

Certificate of Warranty Mail to Makita

Factory Service Centres

For the authorized service centre nearest you please refer to the local Yellow Pages directory under “tools” or contact our customer service department (Tel) 1-800-263-3734

When you need service…

• Explain the problem in a letter
• Enclose the letter with the tool
• Package carefully and send prepaid to the nearest Makita factory or authorized service centre

CUSTOMER RECORD

• DATE
• PURCHASED:
• DEALER’S NAME & ADDRESS:
• MODEL NO.:
• SERIAL NO.:

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for ONE YEAR from the date of original purchase. Should any trouble develop during this one year, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply:

• where normal maintenance is required,
• repairs have been made or attempted by others,
• the tool has been abused, misused or improperly maintained,
• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. “The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.” MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE-YEAR TERM OF THIS WARRANTY. “This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any warranties outlined in any provincial legislation. To the extent required by law, the provisions in any provincial or federal legislation concerning warranties take precedence over the provisions in this warranty.”

Makita Corporation of America 2650 Buford Hwy., Buford, GA 30518

References

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