HHiP P2R 3 Ton Ratchet Type Arbor Press Instruction Manual

June 15, 2024
HHiP

HHiP P2R 3 Ton Ratchet Type Arbor Press

Preface

Please read the instructions before any operation
Instructions (the original edition)
Please be sure to read the instructions before any operation. Only when this press is operated strictly in accordance with the provisions of this manual, can its operation and performances be guaranteed.

Qualifications of the operator
The delegated operator needs to master essential product information and instructions and receive training and practice in the use of safety.
a) Correlated conditions of safe use of the equipment;
b) Safety protection of predictable abnormal conditions; The above conditions refer to article 73 of the legal regulation 81/08.

This instruction manual is issued on the date specified on this page and the technical specifications of this equipment are guaranteed as the manual described during this period. Besides, this equipment may be changed technically later, but the manual has not been revised. Hence, please consult company to acquire the latest information of the improved equipment which has not been revised.

Introduction

This manual, regarded as an inseparable part of the equipment, is the key to sales.
The manufacturer retains the intellectual properties of this manual and forbids others to spread or copy it partially or completely without the written consent.
This manual aims to provide basic theoretical knowledge of use and maintenance of ratchet-type manual press (model: P2R/P3R/P5R), thus the operator can know the special situations that may occur.
The equipment is suitable for professionals or skilled workers. Hence, the operator shall fully understand it for the risk-free and high-efficiency use.
The operator shall be trained and proficient in practice. Therefore, please make sure that the personnel who is delegated to use or maintain ratchet-type manual press has read or consulted this manual. In this way, the equipment can be safely and effectively operated eventually.
The operator shall strictly abide by the content of this manual, which is a necessary condition for the safe operation and achievement of satisfactory effect.
The delegated operator needs to follow the matters below in installing and using ratchet-type manual press: Read the technical documents carefully;
Get to know the protective device and safety device of the equipment as well as their locations and functions.
The buyer is liable for training the user, guaranteeing that the user knows all information and provisions as well as the potential risks of ratchet-type manual press.
The manufacturer disclaims responsibility for personnel injuries or equipment damage due to without complying with the provisions of this manual.
For preventing the possible harm of ratchet-type manual press to the health of the worker or user, the protective cover, safety device and warning board are forbidden to be changed or moved. They can be changed or moved temporarily (such as clean or repair) if so desired, please make sure that the equipment is unavailable during this period.
The user changing the equipment shall consider the consequences. Thus, the manufacturer disclaims all responsibilities for personnel injuries or equipment damage as the non-specialized person maintains or operates the equipment without following the instructions in the manual.

Safety warning icon and danger signal icon

The following boxes attracting the attention of the reader/user give some tips helping the user safely and correctly use the equipment:

Attention

Please pay special attention to behavioral norms to avoid equipment damage or dangerous situations.

Residual risks
Please pay special attention to dangerous situations caused by residual risks and the operator shall maintain vigilance for avoiding accidents or equipment damage.

Preface

You must read this manual carefully to acquire necessary knowledge in order to use ratchet-type manual press safely and easily. In other words, the durability and performance of the press depend on whether it is used strictly following the manual.
Even if you have been already familiar with ratchet-type manual press, you also need to follow the instructions below, besides general precautions:

  • Acquire comprehensive knowledge of the equipment.
    Read this manual carefully until getting to know the functions, safety device and all necessary protective measures as well as all content about safety assurance.

  • Wear working clothes.
    The operator is required to wear the right clothes so as to avoid unpleasant incidents.

  • Please maintain the equipment carefully

Equipment use

The equipment can be used by qualified personnel or under the guidance of professionals only.

Safety warning

General standards for safe use

Equipment danger in use
Please do not underestimate the danger of the operating equipment and be absorbed in the operation.

Equipment danger in use
Although the equipment is installed with a safety device for safe use, relevant provisions referred to in this manual on accident prevention measures still need attention.

Equipment danger in use
Every operator delegated to use and maintain the equipment needs to read this manual first, especially the chapter about safety instructions. In addition, it is suggested that department of safety management inspects the above content.

Equipment danger in use

  • It is suggested to be cautious in using to avoid equipment damage to people or damage to the equipment itself.
  • The equipment is applied for specified purposes.
  • Please do not open the original factory safety device without permission.

Equipment danger in use

The user is required to wear individual protective equipment such as protective gloves and glasses before any operation.

  1. Check the efficiency and integrity of the equipment.
  2. Keep the workplace clean and tidy, without barriers. A messy working environment will lead to accidents.
  3. Please keep children, outsiders and animals away from the working environment.
  4. Do not require the equipment with performances beyond the design and follow the instructions mentioned in this manual in using please.
  5. Keep individual balance in work.
  6. Work in a well-lit place.
  7. Please always wear protective glasses and gloves in the operation and wear a specific mask if the environment is dusty.
  8. Please wear the right clothes. Do not wear big size clothes and jewelries and long hair must be tied up in order to avoid irreparable accidents.
  9. Replace the damaged parts and check the parts and protective device before using. Finally, please ask the technical support service personnel to inspect the equipment if necessary. Besides, the original parts can only be used.
  10. Use the equipment far away from inflammables and explosives.
  11. It is suggested to repair and maintain the equipment referring to this manual and the maintenance personnel is required to master the basic principles of mechanics and basic technical knowledge of repair.
  12. Department of safety management shall ensure the delegated user has read and comprehended every part of this manual.
  13. Department of safety management shall check the hidden danger in safety according to legal regulation 81/80.
Technical support

Please do not hesitate to contact the technical support service of retailers who have excellent professionals, equipment list and the original parts, if you have any problems or require explanations in using.

Other provisions

Prohibition on opening the safety device without permission
The first thing to do is to check whether the protective cover and safety device are working in the beginning.
Please do not use the equipment if there are any problems!
It is prohibited to change or move the protective device, safety device and indication label or sign.

Technical specifications

Model P2R
Pressure 1500 kg
Package size 400 x 175 x 450h mm
Maximum height including the positioning plate 180 mm
Maximum height excluding the positioning plate 210 mm
Maximum diameter 300 mm
Rack size 31.5 x 31.5 mm
Base size 175 x 195 mm
Available rack length to the center 155 mm
Diameter of the positioning plate 165 mm
Weight 42 kg
Model P3R
Pressure 2500 kg
Package size 450 x 200 x 570h mm
Maximum height including the positioning plate 290 mm
Maximum height excluding the positioning plate 310 mm
Maximum diameter 300 mm
Rack size 37.8 x 37.8 mm
Base size 200 x 205 mm
Available rack length to the center 155 mm
Diameter of the positioning plate 170 mm
Weight 58 kg
Model P5R
Pressure 4500 kg
Package size 720 x 360 x 920h mm
Maximum height including the positioning plate 430 mm
Maximum height excluding the positioning plate 460 mm
Maximum diameter 500 mm
Rack size 50 x 50 mm
Base size 280 x 310 mm
Available rack length to the center 230 mm
Diameter of the positioning plate 280 mm
Weight 200 kg

Equipment description

  1.  Support
  2.  Handle
  3.  Handwheel
  4.  Rack
  5.  Positioning plate

Equipment installation

Parts of the equipment are shown below. Please assemble it correctly following the instructions below.

  1. Remove the packaging and check all the parts in the following figure included.
    Support
    Gear shaft
    Rack
    Compression bar
    Ratchet wheel
    Locking ring
    Handle support
    Handle
    Positioning plate

  2. Insert gear shaft and make it occlude with the rack as shown in the following figure.

  3. Set ratchet wheel on the gear shaft and fix it. Please pay attention to the direction as shown below.

  4. Install handwheel on the gear shaft in the opposite direction to the ratchet wheel and tighten two screws with Allen wrench to connect the handwheel with the wheel.

  5. Set handle support on the gear shaft on one side of the ratchet wheel, press and hold the black ratchet wheel lock and push the support until near the ratchet wheel.

  6. Set locking ring on the gear shaft, fix it and tighten the screws with Allen wrench.

  7. Insert handle into the handle support and tighten the screws on one side.

Sliding chute adjustment

Adjustable bolts are installed on the front and side equipment for eliminating the space between the rack and sliding chute. The bolts are loosened or tightened to adjust the sliding chute before using.

Equipment use

It is very simple to use the equipment:

  1. The part to be suppressed is put on the positioning plate or the base of the equipment, please make sure the part is on the rack.
  2. Rotate the handwheel to make the rack near the part to be suppressed.
  3. Press the handle and the part needs to be suppressed again if it deviates from the original position.

Schematic diagram of parts

Serial no. Description Serial no. Description
P2R/01 Body P2R /11 Ratchet wheel
P2R/02 Bolt P2R/12 Dowel
P2R/03 Nut P2R/13 Handle support
P2R/04 Screw P2R/14 Locking ring
P2R/05 Handwheel P2R/15 Nut
P2R/06 Positioning plate P2R/16 Handle
P2R/07 Plunger P2R/17 Ratchet wheel locking plate
P2R/08 End cover P2R/18 Bolt
P2R/09 Gasket P2R/19 Gear shaft
P2R10 Rack
Serial no. Description Serial no. Description
--- --- --- ---
P3R/01 Body P3R /11 Ratchet wheel
P3R/02 Bolt P3R/12 Dowel
P3R/03 Nut P3R/13 Handle support
P3R/04 Screw P3R/14 Locking ring
P3R/05 Handwheel P3R/15 Nut
P3R/06 Positioning plate P3R/16 Handle
P3R/07 Plunger P3R/17 Ratchet wheel locking plate
P3R/08 End cover P3R/18 Bolt
P3R/09 Gasket P3R/19 Gear shaft
P3R10 Rack
Serial no. Description Serial no. Description
--- --- --- ---
P5R/01 Body P5R /11 Ratchet wheel
P5R/02 Bolt P5R/12 Dowel
P5R/03 Nut P5R/13 Handle support
P5R/04 Screw P5R/14 Locking ring
P5R/05 Handwheel P5R/15 Nut
P5R/06 Positioning plate P5R/16 Handle
P5R/07 Plunger P5R/17 Ratchet wheel locking plate
P5R/08 End cover P5R/18 Bolt
P5R/09 Gasket P5R/19 Gear shaft
P5R10 Rack

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