HHiP P2R 3 Ton Ratchet Type Arbor Press Instruction Manual
- June 15, 2024
- HHiP
Table of Contents
HHiP P2R 3 Ton Ratchet Type Arbor Press
Preface
Please read the instructions before any operation
Instructions (the original edition)
Please be sure to read the instructions before any operation. Only when this
press is operated strictly in accordance with the provisions of this manual,
can its operation and performances be guaranteed.
Qualifications of the operator
The delegated operator needs to master essential product information and
instructions and receive training and practice in the use of safety.
a) Correlated conditions of safe use of the equipment;
b) Safety protection of predictable abnormal conditions; The above
conditions refer to article 73 of the legal regulation 81/08.
This instruction manual is issued on the date specified on this page and the technical specifications of this equipment are guaranteed as the manual described during this period. Besides, this equipment may be changed technically later, but the manual has not been revised. Hence, please consult company to acquire the latest information of the improved equipment which has not been revised.
Introduction
This manual, regarded as an inseparable part of the equipment, is the key to
sales.
The manufacturer retains the intellectual properties of this manual and
forbids others to spread or copy it partially or completely without the
written consent.
This manual aims to provide basic theoretical knowledge of use and maintenance
of ratchet-type manual press (model: P2R/P3R/P5R), thus the operator can know
the special situations that may occur.
The equipment is suitable for professionals or skilled workers. Hence, the
operator shall fully understand it for the risk-free and high-efficiency use.
The operator shall be trained and proficient in practice. Therefore, please
make sure that the personnel who is delegated to use or maintain ratchet-type
manual press has read or consulted this manual. In this way, the equipment can
be safely and effectively operated eventually.
The operator shall strictly abide by the content of this manual, which is a
necessary condition for the safe operation and achievement of satisfactory
effect.
The delegated operator needs to follow the matters below in installing and
using ratchet-type manual press: Read the technical documents carefully;
Get to know the protective device and safety device of the equipment as well
as their locations and functions.
The buyer is liable for training the user, guaranteeing that the user knows
all information and provisions as well as the potential risks of ratchet-type
manual press.
The manufacturer disclaims responsibility for personnel injuries or
equipment damage due to without complying with the provisions of this
manual.
For preventing the possible harm of ratchet-type manual press to the health of
the worker or user, the protective cover, safety device and warning board are
forbidden to be changed or moved. They can be changed or moved temporarily
(such as clean or repair) if so desired, please make sure that the equipment
is unavailable during this period.
The user changing the equipment shall consider the consequences. Thus,
the manufacturer disclaims all responsibilities for personnel injuries or
equipment damage as the non-specialized person maintains or operates
the equipment without following the instructions in the manual.
Safety warning icon and danger signal icon
The following boxes attracting the attention of the reader/user give some tips helping the user safely and correctly use the equipment:
Attention
Please pay special attention to behavioral norms to avoid equipment damage or dangerous situations.
Residual risks
Please pay special attention to dangerous situations caused by residual risks
and the operator shall maintain vigilance for avoiding accidents or equipment
damage.
Preface
You must read this manual carefully to acquire necessary knowledge in order to
use ratchet-type manual press safely and easily. In other words, the
durability and performance of the press depend on whether it is used strictly
following the manual.
Even if you have been already familiar with ratchet-type manual press, you
also need to follow the instructions below, besides general precautions:
-
Acquire comprehensive knowledge of the equipment.
Read this manual carefully until getting to know the functions, safety device and all necessary protective measures as well as all content about safety assurance. -
Wear working clothes.
The operator is required to wear the right clothes so as to avoid unpleasant incidents. -
Please maintain the equipment carefully
Equipment use
The equipment can be used by qualified personnel or under the guidance of professionals only.
Safety warning
General standards for safe use
Equipment danger in use
Please do not underestimate the danger of the operating equipment and be
absorbed in the operation.
Equipment danger in use
Although the equipment is installed with a safety device for safe use,
relevant provisions referred to in this manual on accident prevention measures
still need attention.
Equipment danger in use
Every operator delegated to use and maintain the equipment needs to read this
manual first, especially the chapter about safety instructions. In addition,
it is suggested that department of safety management inspects the above
content.
Equipment danger in use
- It is suggested to be cautious in using to avoid equipment damage to people or damage to the equipment itself.
- The equipment is applied for specified purposes.
- Please do not open the original factory safety device without permission.
Equipment danger in use
The user is required to wear individual protective equipment such as protective gloves and glasses before any operation.
- Check the efficiency and integrity of the equipment.
- Keep the workplace clean and tidy, without barriers. A messy working environment will lead to accidents.
- Please keep children, outsiders and animals away from the working environment.
- Do not require the equipment with performances beyond the design and follow the instructions mentioned in this manual in using please.
- Keep individual balance in work.
- Work in a well-lit place.
- Please always wear protective glasses and gloves in the operation and wear a specific mask if the environment is dusty.
- Please wear the right clothes. Do not wear big size clothes and jewelries and long hair must be tied up in order to avoid irreparable accidents.
- Replace the damaged parts and check the parts and protective device before using. Finally, please ask the technical support service personnel to inspect the equipment if necessary. Besides, the original parts can only be used.
- Use the equipment far away from inflammables and explosives.
- It is suggested to repair and maintain the equipment referring to this manual and the maintenance personnel is required to master the basic principles of mechanics and basic technical knowledge of repair.
- Department of safety management shall ensure the delegated user has read and comprehended every part of this manual.
- Department of safety management shall check the hidden danger in safety according to legal regulation 81/80.
Technical support
Please do not hesitate to contact the technical support service of retailers who have excellent professionals, equipment list and the original parts, if you have any problems or require explanations in using.
Other provisions
Prohibition on opening the safety device without permission
The first thing to do is to check whether the protective cover and safety
device are working in the beginning.
Please do not use the equipment if there are any problems!
It is prohibited to change or move the protective device, safety device
and indication label or sign.
Technical specifications
Model P2R
Pressure | 1500 kg |
---|---|
Package size | 400 x 175 x 450h mm |
Maximum height including the positioning plate | 180 mm |
Maximum height excluding the positioning plate | 210 mm |
Maximum diameter | 300 mm |
Rack size | 31.5 x 31.5 mm |
Base size | 175 x 195 mm |
Available rack length to the center | 155 mm |
Diameter of the positioning plate | 165 mm |
Weight | 42 kg |
Model P3R
Pressure | 2500 kg |
---|---|
Package size | 450 x 200 x 570h mm |
Maximum height including the positioning plate | 290 mm |
Maximum height excluding the positioning plate | 310 mm |
Maximum diameter | 300 mm |
Rack size | 37.8 x 37.8 mm |
Base size | 200 x 205 mm |
Available rack length to the center | 155 mm |
Diameter of the positioning plate | 170 mm |
Weight | 58 kg |
Model P5R
Pressure | 4500 kg |
---|---|
Package size | 720 x 360 x 920h mm |
Maximum height including the positioning plate | 430 mm |
Maximum height excluding the positioning plate | 460 mm |
Maximum diameter | 500 mm |
Rack size | 50 x 50 mm |
Base size | 280 x 310 mm |
Available rack length to the center | 230 mm |
Diameter of the positioning plate | 280 mm |
Weight | 200 kg |
Equipment description
- Support
- Handle
- Handwheel
- Rack
- Positioning plate
Equipment installation
Parts of the equipment are shown below. Please assemble it correctly following the instructions below.
-
Remove the packaging and check all the parts in the following figure included.
Support
Gear shaft
Rack
Compression bar
Ratchet wheel
Locking ring
Handle support
Handle
Positioning plate
-
Insert gear shaft and make it occlude with the rack as shown in the following figure.
-
Set ratchet wheel on the gear shaft and fix it. Please pay attention to the direction as shown below.
-
Install handwheel on the gear shaft in the opposite direction to the ratchet wheel and tighten two screws with Allen wrench to connect the handwheel with the wheel.
-
Set handle support on the gear shaft on one side of the ratchet wheel, press and hold the black ratchet wheel lock and push the support until near the ratchet wheel.
-
Set locking ring on the gear shaft, fix it and tighten the screws with Allen wrench.
-
Insert handle into the handle support and tighten the screws on one side.
Sliding chute adjustment
Adjustable bolts are installed on the front and side equipment for eliminating
the space between the rack and sliding chute. The bolts are loosened or
tightened to adjust the sliding chute before using.
Equipment use
It is very simple to use the equipment:
- The part to be suppressed is put on the positioning plate or the base of the equipment, please make sure the part is on the rack.
- Rotate the handwheel to make the rack near the part to be suppressed.
- Press the handle and the part needs to be suppressed again if it deviates from the original position.
Schematic diagram of parts
Serial no. | Description | Serial no. | Description |
---|---|---|---|
P2R/01 | Body | P2R /11 | Ratchet wheel |
P2R/02 | Bolt | P2R/12 | Dowel |
P2R/03 | Nut | P2R/13 | Handle support |
P2R/04 | Screw | P2R/14 | Locking ring |
P2R/05 | Handwheel | P2R/15 | Nut |
P2R/06 | Positioning plate | P2R/16 | Handle |
P2R/07 | Plunger | P2R/17 | Ratchet wheel locking plate |
P2R/08 | End cover | P2R/18 | Bolt |
P2R/09 | Gasket | P2R/19 | Gear shaft |
P2R10 | Rack | ||
Serial no. | Description | Serial no. | Description |
--- | --- | --- | --- |
P3R/01 | Body | P3R /11 | Ratchet wheel |
P3R/02 | Bolt | P3R/12 | Dowel |
P3R/03 | Nut | P3R/13 | Handle support |
P3R/04 | Screw | P3R/14 | Locking ring |
P3R/05 | Handwheel | P3R/15 | Nut |
P3R/06 | Positioning plate | P3R/16 | Handle |
P3R/07 | Plunger | P3R/17 | Ratchet wheel locking plate |
P3R/08 | End cover | P3R/18 | Bolt |
P3R/09 | Gasket | P3R/19 | Gear shaft |
P3R10 | Rack | ||
Serial no. | Description | Serial no. | Description |
--- | --- | --- | --- |
P5R/01 | Body | P5R /11 | Ratchet wheel |
P5R/02 | Bolt | P5R/12 | Dowel |
P5R/03 | Nut | P5R/13 | Handle support |
P5R/04 | Screw | P5R/14 | Locking ring |
P5R/05 | Handwheel | P5R/15 | Nut |
P5R/06 | Positioning plate | P5R/16 | Handle |
P5R/07 | Plunger | P5R/17 | Ratchet wheel locking plate |
P5R/08 | End cover | P5R/18 | Bolt |
P5R/09 | Gasket | P5R/19 | Gear shaft |
P5R10 | Rack |
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>