Dynojet Suzuki GSX-R600 Power Commander V Secondary Fuel Module Installation Guide

: June 4, 2024
: Dynojet

Table of Contents

Dynojet Suzuki GSX-R600 Power Commander V Secondary Fuel Module
PARTS LIST
INPUT ACCESSORY GUIDE
INSTALLING THE POWER COMMANDER 6
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Dynojet Suzuki GSX-R600 Power Commander V Secondary Fuel Module

Installation Guide

Dynojet Suzuki GSX-R600 Power Commander V Secondary Fuel
Module

Model Coverage: 2004-2005 Suzuki GSXR600

PARTS LIST

1 POWER COMMANDER 6
1 INSTALLATION GUIDE
1 USB CABLE
2 DYNOJET DECALS

2 POWER COMMANDER DECALS
2 VELCRO STRIPS
1 ALCOHOL SWAB

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION.
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION.

INPUT ACCESSORY GUIDE

FIG 1 INPUT ACCESSORY GUIDE

OPTIONAL ACCESSORY INPUTS

Map (Input 1 or 2) The PC6 has the ability to hold 2 different base maps. You can switch on the fly between these two base maps when you hook up a switch to the MAP inputs. You can use any open/close type switch. The polarity of the wires is not important.

Shifter (Input 1 or 2) Used for clutch-less full throttle upshifts. Insert the wires from the Dynojet quick shifter into either Input 1 or Input 2. The polarity of the wires is not important. Set to Input 2 by default.

Speed If your application has a speed sensor then you can tap into the signal side of the sensor and run a wire into this input. This will allow you to calculate gear position in the Control Center Software. Once gear position is setup you can alter your map based on gear position and setup gear dependent kill times when using a quick shifter.

Analog This input is for a 0-5v signal such as engine temp, boost, etc. Once this input is established you can alter your fuel curve based on this input in the Power Core software.

Launch You can connect a wire to either Input 1 or Input 2 and then the other end to a switch. This switch when engaged (continuity) will only allow the RPM to be raised to a certain limit (set in the software). When released, you will have full RPM.

WIRE CONNECTIONS

To input wires into the PC6 fi rst remove the rubber plug on the backside of the unit and loosen the screw for the corresponding input. Using a 22-24 gauge wire, strip about 10mm from its end. Push the wire into the hole of the PC6 until it stops and then tighten the screw. Make sure to reinstall the rubber plug.

NOTE: If you tin the wires with solder it will make inserting them easier.

INSTALLING THE POWER COMMANDER 6

1. Remove the main seat and the passenger seat or solo cover.
2. Prop the fuel tank up using the prop rod in the tail section.
3. Lay the PC6 in the tail section.
4. Route the wiring harness from the PC6 under the tail section and go towards the engine down the left hand side of the bike. Be sure to route the harness under the fuel tank bracket.
5. Attach the ground wire from the PC6 to the negative side of the battery.
6. Unplug the stock wiring harness from each of the fuel injectors.

FIG 3 INSTALLING THE POWER COMMANDER 6

FIG 4 INSTALLING THE POWER COMMANDER 6

7 Plug the connectors from the PC6 in-line of the stock fuel injectors and the stock wiring harness. The pair of PC6 wiring harness leads with ORANGE colored wire go in-line of the cylinder #1 (left-most) fuel injector.
The pair of PC6 wiring harness leads with YELLOW colored wire go in-line of the cylinder #2 fuel injector.
The pair of PC6 wiring harness leads with GREEN colored wire go in-line of the cylinder #3 fuel injector.
The pair of PC6 wiring harness leads with BLUE colored wire go in-line of the cylinder #4 (rightmost) fuel injector.

FIG 5 INSTALLING THE POWER COMMANDER 6

8. Locate the Throttle Position Sensor connector on the far right hand side of the throttle bodies.
This connector has a PINK/BLACK, RED, and BLACK/BROWN wires.
9. Unplug the TPS connector.

FIG 6 INSTALLING THE POWER COMMANDER 6

10. Plug the 3 pin connectors from the PC6 in-line of the stock TPS and wiring harness.

FIG 7 INSTALLING THE POWER COMMANDER 6

11 Install the PC6 module in the tail section.
The module can be installed as shown or to the inner fender. Use the supplied Velcro to secure the module. Clean the surface with the supplied alcohol swab prior to applying the Velcro.
12 Lower the fuel tank back into position, making sure none of the wires or the fuel line get pinched or damaged.

FIG 8 INSTALLING THE POWER COMMANDER 6