Schneider Electric XARS8D18p Harmony Control Station User Guide

: June 16, 2024
: Schneider Electric

Table of Contents

XARS8D18p Harmony Control Station
Product Information
Specifications
Product Usage Instructions
Danger – Electric Shock, Explosion or Arc Flash
Warning – Personnel and/or Equipment Hazards
Battery Charging Recommendation
Qualified Personnel
Unintended Equipment Operation – Power Line Wiring
Unintended Equipment Operation – Remote Control
Note
- FAQ
Q: Where can I download the technical user guide file and
Q: Can I modify or repair the equipment myself?
Q: How often should I charge the battery?
Q: What should I do if I accidentally operate the unit?

XARS8D18p Harmony Control Station

Product Information

Specifications

Model: XARS8D18p / XARS12D18p / XARS8L12p
Website: www.schneider-electric.com/control
Product Name: Harmony TM eXLhoist

Product Usage Instructions

Danger – Electric Shock, Explosion or Arc Flash

To ensure safety, follow the instructions below:

Before removing any covers or doors, or installing or removing
any accessories, hardware, cables, or wires, disconnect all power
from all equipment, including connected devices.
Always use a properly rated voltage sensing device to confirm
that the power is off as indicated.
Replace and secure all covers, accessories, hardware, cables,
and wires.
Confirm that a proper ground connection exists before applying
power to the unit.
Use only the specified voltage when operating this equipment
and any associated products.

Warning – Personnel and/or Equipment Hazards

To prevent hazards, follow the instructions below:

Install and operate this equipment in an enclosure that is
appropriately rated for its intended environment.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to unused connections or connections
designated as Not Connected (N.C.).

Battery Charging Recommendation

It is recommended to charge the battery once a week for a
duration of at least 4 hours.

Qualified Personnel

Electrical equipment should be installed, operated, serviced,
and maintained only by qualified personnel. Schneider Electric
assumes no responsibility for any consequences arising out of the
use of this material.

Unintended Equipment Operation – Power Line Wiring

Follow the instructions below to prevent unintended equipment
operation:

The power line must be wired and protected with a fuse or
thermal magnetic switch (e.g., Schneider-Electric GV2) in
compliance with local and national regulatory requirements for the
rated current and voltage of the particular equipment.

Unintended Equipment Operation – Remote Control

To avoid accidental operations, put the remote into STOP mode
when not operating the unit. Failure to do so can result in death,
serious injury, or equipment damage.

Note

You can decrease the stand-by time out value using the
configuration software tool to reduce the time the remote is in run
mode.

FAQ

Q: Where can I download the technical user guide file and

eXLhoist configuration software?

A: You can download the technical user guide file as well as the
eXLhoist configuration software from our website at www.schneider- electric.com.

Q: Can I modify or repair the equipment myself?

A: No, it is not recommended to disassemble, repair, or modify
this equipment. Please seek assistance from qualified
personnel.

Q: How often should I charge the battery?

A: It is recommended to charge the battery once a week for a
duration of at least 4 hours.

Q: What should I do if I accidentally operate the unit?

A: Put the remote into STOP mode when not operating the unit to
avoid accidental operations of motion push buttons.

XARS8D18p / XARS12D18p / XARS8L12p

www.schneider-electric.com/control

Quick Start Guide

Harmony TM eXLhoist

www.schneider-electric.com

XARS8D18W / XARS8D18H / XARS12D18W / XARS12D18H

XARS8L12W / XARS8L12H

DANGER

pHADZisAcoRnDneOcFt

ELECTRIC SHOCK, EXPLOSION OR ARC FLASH all power from all equipment including connected devices,

prior

to

removing

any

covers

or doors, or installing or removing any accessories, hardware, cables, or wires except under the

p

specific Always

conditions specified use a properly rated

in the appropriate hardware guide voltage sensing device to confirm

for the

this equipment. power is off where

and

when

p

indicated. Replace and

secure

all

covers,

accessories,

hardware,

cables,

and

wires

and

confirm

that

a

proper

p

ground connection exists before applying power to Use only the specified voltage when operating this

the unit. equipment

and

any

associated

products.

Failure to follow these instructions will result in death or serious injury.

WARNING

Up NUIsNeTaEpNpDroEpDriaEteQsUaIfPeMtyEinNteTrlOocPkEsRwAhTeIrOeNpersonnel and/or equipment

p

hazards exist. Install and operate

this

equipment

in

an

enclosure

appropriately

p p

rated for its intended environment. Do not disassemble, repair, or modify this equipment. Do not connect any wiring to unused connections, or to

connections

designated as Not Connected (N.C.).

Failure to follow these instructions can result in death, serious

injury, or equipment damage.

It is recommended to charge the battery once a week, for a duration of at least 4 hours.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. You can download our technical user guide file as well as the eXLhoist configuration software from our website at www.schneider-electric.com.

WARNING
UNINTENDED EQUIPMENT OPERATION Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider-Electric GV2) in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Put the remote into STOP mode when not operating the unit to avoid accidental operations of motions push buttons. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Note: You can decrease the “stand-by time out” value using the configuration software tool to reduce the time the remote is in run mode.

ZART8D

ZARB18W

XARS8D18W

ZART8D

ZARB18H

XARS8D18H

ZART12D

ZARB18W

XARS12D18W

ZART12D

ZARB18H

XARS12D18H

NHA45689 02 09 – 2016

ZART8L

ZARB12W

XARS8L12W

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ZART8L

ZARB12H

XARS8L12H

XARS8D18p / XARS12D18p / XARS8L12p

Main characteristics

WARNING
UNINTENDED EQUIPMENT OPERATION Install and operate this equipment according to the environmental conditions described in the operating limits. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Base station ZARBppp

mm

291

87,6

in.

11.46

3.44

ZARB··H

www.schneider-electric.com

4

3

21

STATUS COM POWER

6

5

3

21

272 (ZARBpW) 10.7 264,8 (ZARBpH) 10.42
241,2 9.5

ZARB··W

STATUS COM POWER

1 : M12 for external antenna (covered by cap) 2 : Status LEDs 3 : M20 for the safeguarding function input wires (covered by cap) 4 : 62 pins connector 5 : M25 for output wires (covered by cable gland) 6 : M25 for detected applicative alarms input wires (covered by cap)

Specifications

Details

Values

ZARB12H

ZARB12W

ZARB18H

ZARB18W

Operating voltage

AC/DC power supply Min…max

24…48 V AC/DC ± 20% 24…240 V AC/DC ± 20% 24…48 V AC/DC ± 20% 24…240 V AC/DC ± 20%

Current consumption (maximum current in connected or not connected state)

For 24V DC For 24V AC For 48V DC

328 mA 535 mA 155 mA

For 48V AC

312 mA

For 240V DC

–

44 mA

–

44 mA

For 240V AC

–

250 mA

–

250 mA

Operating temperature For 24…48 V AC/DC power supply

-25…70°C (-13…158°F)

For 48…130 V AC/DC power supply

–

-25…70°C (-13…158°F)

–

-25…70°C (-13…158°F)

For 130…240 V AC/DC power supply

–

-25…50°C (-13…122°F)

–

-25…50°C (-13…122°F)

Degree of protection –

IP65 / NEMA 4

Remote control ZARTppp

mm

92

111

in.

3.62

4.37

323 12.72

Specifications

Details

Values

ZART8L ZART8D

Operating radio range

Free field

300 m

Operating temperature

–

-20…60°C (-4…140°F)

Operating temperature to charge battery Office environment 10…40°C (50…104°F)

Degree of protection

–

IP65 / NEMA 4

ZART12D

Charger for remote device

36,0 ± 1 1.42 ± 0.04

53,0 ± 1 2.09 ± 0.04

mm in.

102,0 ± 1 4.02 ± 0.04
99,0 ± 1 3.90 ± 0.04

8,0 ± 1 0.31 ± 0.04
Specifications Operating voltage Operating temperature Degree of protection

900 – 1000 35.43 – 39.37

NHA45689 02 09 – 2016

Output Plug : Ø 5.5 x Ø 2.5 x 11.0 mm
Inner Positive

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Details

Values

–

110 / 240 VAC

Office environment 0…40°C (32…104°F)

–

IP20

XARS8D18p / XARS12D18p / XARS8L12p

www.schneider-electric.com

Wiring

WARNING
UNINTENDED EQUIPMENT OPERATION p Use shielded cables wherever specified for inpunts and outputs connections. p Properly ground the cable shields as indicated in the related documentation. p Route I/O cables separately from power cables. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Connect the Base Station protective earth ground connection to the machine ground. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Base station terminal wiring

ZARB18W

S2_S3 IN_COM
IN_COM IN0

IN5 IN6

IN16 IN15

IN17 IN18

IN3 IN4

IN12 IN11

IN13 IN14

CT_8 CT_9 CT_7 CC_Z
CT_5 CT_6 CT_4 CC_Y

CT_2 CT_3
CT_1 CC_X

IN1 IN2

IN8 IN7

IN9 IN10

CR_18 CC_18 CT_18
CR_17 CC_17

CT_17 CT_16 CC_16

CT_15 CC_15

CT_14 CC_14

CT_13 CC_13

CT_12 CC_12
CT_11 CC_11 CT_10 CC_10

Q0B_1 Q0B_2
Q0A_1 Q0A_2
AC_Neutral /AC_Phase /+
PE

PE

S2_S3 IN_COM IN_COM
IN0
CT_12 CC_12 CT_11 CC_11 CT_10 CC_10
CT_8 CT_9 CT_7 CC_Z CT_5 CT_6 CT_4 CC_Y CT_2 CT_3 CT_1 CC_X
Q0B_1 Q0B_2 Q0A_1 Q0A_2
AC_Neutral /AC_Phase /+
PE
PE

ZARB12W

Base station ZARBppH – Connector pin out

A : Pin number B : ZARB18H description C : ZARB12H description

A

B

1

CR_18

2

CC_18

3

CT_18

4

CT_13

5

CR_17

6

CC_17

7

CT_17

8

CC_13

9

CT_14

10

CC_12

11

CT_11

12

CC_10

13

CC_14

14

CT_12

15

CC_11

16

CT_10

C CC_12 CT_11 CC_10 CT_12 CC_11 CT_10

A

B

17

CT_16

18

CT_15

19

S2/S3

20

IN3

21

CC_16

22

CC_15

23

–

24

IN2

25

CT_9

26

CT_8

27

CT_5

28 IN_COM

29

CC_Z

30

CT_6

31

CT_4

32

IN0

60 57 53 49 45 41 37 33 29 25 21 17 13 9 5 1 54 50 46 42 38 34 30 26 22 18 14 10 6 2
61 58 55 51 47 43 39 35 31 27 23 19 15 11 7 3
62 59 56 52 48 44 40 36 32 28 24 20 16 12 8 4

C S2/S3 CT_9 CT_8 CT_5 CC_Z CT_6 CT_4 IN0

A

B

33

CT_7

34

CC_Y

35

CT_2

36

IN1

37

Q0A_1

38

Q0A_2

39

CT_3

40

IN4

41

Q0B_1

42

Q0B_2

43

CT_1

44

IN5

45

PE

46

–

47

CC_X

48

IN6

C CT_7 CC_Y CT_2
Q0A_1 Q0A_2 CT_3
Q0B_1 Q0B_2 CT_1
PE CC_X –

A

B

49

–

50

–

51

–

52

–

53

–

54

–

55

–

56

–

57

–

58

–

59

–

60 AC_Neutral

61

–

62 AC_Phase

C AC_Neutral AC_Phase

Cable length maximum 50 m (164 ft)
DANGER
FIRE HAZARD Use only the recommended wire sizes for I/O channels and power supplies. Failure to follow these instructions will result in death or serious injury.

NOTICE
INOPERABLE EQUIPMENT Do not tighten screw terminals beyond the specified maximum torque (Nm / lb-in.). Failure to follow these instructions can result in equipment damage.

mm 7 in. 0.28

mm2 0.2…2.5 0.2…2.5 0.25…2.5 0.25…2.5 2 x 0.2…1 AWG 24…14 24…14 23…14 23…14 2 x 24…17

Ø 3,5 mm (0.14 in.)

N·m 0.5…0.6 lb-in 4.42…5.31

2 x 0.2…1.5 2 x 24…16

2 x 0.25…1 2 x 23…17

2 x 0.5…1.5 2 x 20…16

NHA45689 02

3/8

09 – 2016

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XARS8D18p / XARS12D18p / XARS8L12p

www.schneider-electric.com

Electrical diagram
Base station ZARBppp – Inputs / Outputs

Input / Output

Possible uses ( depending of the configuration)

IN0 IN1…IN6

Feedback loop input Applicative Alarm (only for ZARB18p)

IN7…IN18

Limit Switches (only for ZARB18p)

Q0A (13/14) Q0B (23/24)

Safety relays

Q1…Q9

Motion relays

Q10…Q16 (NO type)

Auxiliary relays (Q13 to Q18 only for ZARB18p)

Q17, Q18 (NO+NC type) Specific relays (only for ZARB18p)

Base station ZARBppp safety relays internal wiring

1

2

Q0A_1 (13)

Q0B_1 (23)

1 : Safety relay 1 2 : Safety relay 2

Q0A_2 (14) Q0B_2 (24)

Base station ZARB18p – Applicative alarms

Input

Description

IN1

Overload pre-alarm

IN2

Overload alarm

IN3

Over wind pre-alarm

IN4

Over wind alarm

IN5

Over speed alarm

IN6

Generic alarm

The ZARB18p base station implements 6 inputs : IN1…IN6 Differents sensors can be connected to these inputs These inputs are dedicated for applicative alarms

Base station ZARB18p wiring diagram for the applicative alarm devices

1

2

3

4

5

6

IN_ IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

COM

The IN1 to IN6 input cable length should not exceed 50 m (164 ft)

For E-Stop SIL3, PLe, category 4 refer to the user manual. For the other cases, connect IN0 to S2_S3 signals.
ZARBppp

Informs that the feedback loop is opened ZARTppD

ZART8L

IN0 S2_S3

283
1+2

Feedback loop

Example of wiring for E-Stop and Stop SIL2, PLd, category 3
Phase for contactors or 24 Vdc for drive Phase / +
V1

E-Stop function : category 3 STOP function : category 3

Example of wiring for E-Stop and Stop SIL2, PLd, category 3, mix drives and contactors
Phase / +

V2
24 Vdc V1

E-Stop function : category 3 STOP function : category 3

IN0 CC_X CC_Y CC_Z CC_10 CC_11 CC_12

S2_S3

AC_PHASE / + Q0A_1 Q0B_1

IN0 CC_X CC_Y CC_Z CC_10 CC_11 CC_12

S2_S3

AC_PHASE / + Q0A_1 Q0B_1

/ AC_NEUTRAL Q0A_2 Q0B_2

Relay
ZARB12 V1
A1 K1
A2
Neutral / 0V
NHA45689 02 09 – 2016

CT_1 CT_3 CT_2 CT_4 CT_6 CT_5 CT_7 CT_9 CT_8 CT_10 CT_11 CT_12

Relay

/ AC_NEUTRAL Q0A_2 Q0B_2

To horn Selector Pos2 Selector Pos1 To Z axis contactors or to LI drive Z
To Y axis contactors or to LI drive Y
To X axis contactors or to LI drive X

ZARB12 ZARB_
V1
V2
A1 K1
A2
Neutral / 0V

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CT_1 CT_3 CT_2 CT_4 CT_6 CT_5 CT_7 CT_9 CT_8 CT_10 CT_11 CT_12

To horn Selector Pos2 Selector Pos1 To Z axis contactors
To LI drive Y
To LI drive X

XARS8D18p / XARS12D18p / XARS8L12p
Mechanical installation

www.schneider-electric.com/control

www.schneider-electric.com

1206.85,76
mm in.

Ø 4 maxi Ø 0.16 maxi

218,6 8.6

ZARC09 / ZARC091
1

1′
ZARC09 : Fixation kit with silent block

2 3
ZARC091 : Fixation kit with magnet supports

EAV90167

NHA45689 01 09 – 2016

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XARS8D18p / XARS12D18p / XARS8L12p
Pairing with discovering (only for ZARTppD)

Base station ID : 00-80-F4-00-11-AE Label : 283
P7/8

ON < 5 min
STATUS COM POWER

STATUS COM POWER

1
1 s

STATUS COM POWER

2 3

www.schneider-electric.com
4 5

7

6

8

NHA45689 01 09 – 2016

9
1 s
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283 1+2
283
1+2

XARS8D18p / XARS12D18p / XARS8L12p
Pairing with configuration software

Base station ID : 00-80-F4-00-11-AE Label : 283

14

15

12

13

10

11

8

9

3H

3

1H 1

5

6

2 2H

4 4H

ID

1: 00-80-F4-00-11-AE

283

www.schneider-electric.com

00-80-F4-00-11-AE

283

USB
eXLhoist configuration software DOWNLOAD
www.schneider-electric.com
Diagnostics
Base station ZARBppp – Diagnostic LEDs

STATUS COM POWER

Remote device ZARTppD – Diagnostic Display

RJ45

NOTICE
INOPERABLE EQUIPMENT p Always connect the communication cable to the PC before
connecting it to the device. p Only use the Schneider Electric cable TCSMCNAM3M002P. Failure to follow these instructions can result in equipment damage.

LED Color State Description

Status Green ON

The remote control system is working properly

OFF Base station power OFF or internal fault detected

COM Yellow OFF No communication between the base station and the remote control device

Blinking The communication is established between the base station and the remote control device

Power White OFF Base station powered OFF

ON

Base station powered ON

283 1+2
283
1+2

283 1+2

< 5 s