WINDSOR CV34 Chariot iVacuum 34 Instruction Manual

WINDSOR CV34 Chariot iVacuum 34

Product Information

Specifications

• Model: iVacuum 34TM
• Models Available: CV34 1.012-565.0, CV34X 1.012-579.0
• Date: 12/03/15

Overview

The iVacuum 34TM is a high-quality vacuum cleaner designed and manufactured by Windsor. It comes with a warranty registration option to ensure better customer service throughout the product’s lifetime.

To register your product, visit the Windsor website at www.windsorind.com/WarrantyRegistration.aspx.
For any customer assistance, please contact 1-800-444-7654.

How to Use This Manual

This manual is divided into several sections to provide you with a comprehensive guide:

• How to Use This Manual: This section explains how to find important information for ordering repair parts.
• Safety: This section contains crucial safety instructions and identifies different hazard levels.
• Operations: This section familiarizes you with the operation and function of the iVacuum 34TM.
• Maintenance: The maintenance section provides preventive maintenance procedures to keep your machine in good working condition.
• Parts List: This section includes assembled parts illustrations and corresponding parts lists for easy reference.

When ordering parts, make sure to provide the machine model and serial number. The MACHINE DATA box, located inside the front cover of this manual, should be filled out during the installation of your machine. The model and serial number can be found below the battery compartment.

Product Usage Instructions

Safety

It is important to follow safety precautions while using the iVacuum 34TM. Please refer to the safety instructions provided in the manual for a detailed understanding of potential hazards and unsafe practices.

Hazard Intensity Level

The manual identifies different hazard intensity levels to help you assess the severity of potential risks. Pay close attention to these hazard levels to ensure your safety.

Safety Label Location

The iVacuum 34TM is equipped with safety labels that indicate important safety information. These labels are located at specific points on the machine. Refer to the manual for a detailed description of the safety label locations.

Operations

The operations section of the manual provides detailed instructions on how to operate and utilize the various functions of the iVacuum 34TM. Familiarize yourself with this section to ensure proper usage of the machine.

Maintenance

Maintaining your iVacuum 34TM is essential for its optimal performance and longevity. The maintenance section of the manual provides preventive maintenance procedures to keep the machine and its components in good working condition. Follow these procedures regularly to ensure the best results.

Parts List

The parts list section provides assembled parts illustrations and corresponding parts lists. These lists include reference numbers, part numbers, quantities, descriptions, and additional notes for each part. Use this section as a reference when ordering replacement parts or performing repairs.

FAQs

• Q: How do I register my warranty?
  • A: To register your warranty, visit the Windsor website at www.windsorind.com/WarrantyRegistration.aspx and follow the provided instructions. Alternatively, you can contact customer assistance at 1-800-444-7654 for further assistance.
• Q: Where can I find the model and serial number of my machine?
  • A: The model and serial number of your iVacuum 34TM can be found below the battery compartment of the machine.

iVacuum 34TM

Operating Instructions (ENG)

MODELS:

CV34 1.012-565.0
CV34X 1.012-579.0

86347810-AL 12/03/15

Read these instructions before using the machine.

M a chine Dat a /Ove r vie w

OVERVIEW
The Chariot® iVacuum 34TM is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot® iVacuum 34TM brushes and vacuums debris from the floor and stores it in the debris tray and vacuum bags.

Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to : www.windsorind.com/WarrantyRegistration.aspx
For customer assistance: 1-800-444-7654

2

86347810 Chariot iVacuum 34

How to Use This Manual

This manual contains the following sections:
· HOW TO USE THIS MANUAL · SAFETY · OPERATIONS · MAINTENANCE · PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative:
Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine are located below the battery compartment of the machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
· Service Schedule · Batteries · Brush Deck · Circuit Protection · Vacuum Motor · Drive Motor & Brake
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
REF – column refers to the reference number on the parts illustration.
PART NO. – column lists the part number for the part.
PRV NO. – reference number.
QTY – column lists the quantity of the part used in that area of the machine.
DESCRIPTION – column is a brief description of the part.
SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.
NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts

4

86347810 Chariot iVacuum 34

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine. During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS

86347810 Chariot iVacuum 34

5

Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING – Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION – Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.

6

86347810 Chariot iVacuum 34

Safety Safety Label Location
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
86244310 PRV NO. 500956 CAUTION LABEL
86252520 PRV NO. 80885 BATTERY CAUTION

86243830 (2) PRV NO. 500663

86347810 Chariot iVacuum 34

7

Operations

Technical Specifications

ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Brush Motor Side Broom Motor Bag Capacity (HEPA) Hopper Capacity Brushes Side Broom Brush Speed Side Broom Speed Vacuum Motor Maximum flow rate of vacuum motor Suction of vacuum motor with new HEPA bag. Vacuum bag full shut off Maximim suction of vacuum motor Weight (GVW) Gross Weight Batteries Weight Empty Without Batteries Tires Foundation Pressure Maximum Speed Frame Construction
Brake
Minimum Aisle Maximum Rated Climb And Descent Angle Sound Pressure level at operator’s ear (IEC 60704-1) Sound Power (IEC 60704-1) Vibration Hands (ISO 5349) Vibration Feet (ISO 5349)

DIMENSION/CAPACITY 1548 W 36 Volts DC 43 amps 3 X12 Volt 195-215 AH @ 20 hr. rate 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) 0.75 HP (560 W) 0.5 HP (373 W) 0.06 HP ( 47W) 1019 in³ (16.7 L) 54.9in³ (0.93 Liters) Two 28 in. (71 cm) by 4 in. (10 cm) diameter 13 in (33 cm) 1125 RPM 90 RPM 0.75 HP (560 W) 200 cfm (95 liters per second) 4.8 inches of water (1.19 kPa) 14-16 inches of water (3.5-4.0 kPa) 23-26 inches of water (5.7-6.5 kPa) 1035 lbs (470 kg) 467 lbs (212 kg) 10 in. (254mm) Solid Gray non-marking 79 psi (544 kPa) 3.5 miles/hour (5.7 Km/hour) Powder coated steel Electrical parking brake, sets automatically whenever operator steps off platform or engages emergency stop. U-Turn Width 61 in. (1550 mm) 10.0 degrees 69.7 dBA Uncertainty 3.0 dBA 84.3 dBA Uncertainty 3.0 dBA 1.32 m/sec² Uncertainty 0.5 m/sec² 0.52 m/sec² Uncertainty 0.5 m/sec²

8

86347810 Chariot iVacuum 34

Height Length Width without deck Width of deck Width with side broom

ITEM

WIDTH

Operations
MEASURE 50.6 inches (1285 mm) 52.5 inches (1330 mm) 26.5 inches (670 mm) 32.0 inches (813 mm) 34.5 inches (876 mm)
LENGTH

HEIGHT

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

86347810 Chariot iVacuum 34

9

Operations

How This machine Works
The Chariot® iVacuum 34TM is a battery powered, selfpropelled, vacuum intended for commercial use. The appliance vacuums debris and dirt from the floor and collects it in a hopper, pdebris tray and disposable bag.
The machine’s primary systems are the brush system, vacuum system, and operator control system.
The function of the brush system is to brush the floor.
The brush system consists of two cylindrical type brushes, motor, brush deck, and controls.
The front brush turns clockwise when viewed from the right side of the machine. The rear brush turns counterclockwise. Both brushes work to agitate the floor and to route the debris up into the brush deck.
The function of the vacuum system is to vacuum fine dirt and debris into the vacuum bag, and large debris into the debris tray. The recovery system consists of the vacuum deck, debris tray, vacuum motor, cloth vacuum bag and paper vacuum bag. The vacuum deck captures the dirt off the floor as the machine moves forward. The vacuum motor provides suction to draw the fine dirt into the vacuum bag, and the debris tray stores large debris. The vacuum bag stores the fine dirt.

The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control switch, throttle pedal, speed control switch, drive reset switch, emergency stop/brake switch, steering wheel, propel controller and drive wheel. The directional control switch signals forward or reverse direction. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The drive reset switch is to make sure the operator is on platform before machine will propel. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automatically engages when the operator steps off the platform. The emergency stop/brake can be used to hold the machine on slopes.

10

86347810 Chariot iVacuum 34

9 3
1 7 12 4
8 11

Operations
5 6

Components
1. Bag Access Lid 2. Brush Deck 3. Cloth Bag 4. Control Panel-Drive 5. Control Panel-Vacuum 6. Control Housing 7. Cover Lid

10
8. Deck Lift 9. Paper Bag 10. Pedal Platform 11. Rear Cover 12. Cover 13. Side Broom

13 2

86347810 Chariot iVacuum 34

11

Operations Drive Controls

9 2

7

1

5

2

3

3

6

1

10

8

4

12

86347810 Chariot iVacuum 34

1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control Switch 4. Throttle Pedal 5. Speed Control Switch

6. Drive Reset Button 7. Horn Button 8. Steering Wheel 9. Battery Discharge Indicator 10. Hour Meter

Operations

1. KEY SWITCH
Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause the machine to stop immediately. To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch.
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.

86347810 Chariot iVacuum 34

13

Operations
5. SPEED CONTROL SWITCH Controls the maximum speed of the machine. Speed 1 is intended for vacuuming. Speeds 2 and 3 are recommended for transport only, not vacuuming. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is moving or not.
6. DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel.
7. HORN BUTTON The horn is activated by pressing the horn button.
8. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction.

14

86347810 Chariot iVacuum 34

Operations
9. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. Bars flashing near left side also indicate that machine has been left unattended with key on for more that 15 minutes. Turn key off then on to reset. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.
10. HOUR METER
Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.

86347810 Chariot iVacuum 34

15

Operations Brush Lift Lever

Deck Controls
Brush Lift Lever
Raises and lowers the brush deck, side broom and turns the vacuum motor on and off. To lower brush deck and start vacuum motor and brushes, lift the lever from its raised position. To raise brush deck and stop vacuum motor and brushes, lift the lever from its lowered position.

16

86347810 Chariot iVacuum 34

Operations

Pre-run Machine Inspection
Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.
NOTE: See maintenance section for pre-run machine inspection checklist items.
STARTING MACHINE
NOTE: Perform pre-run machine check before operating machine.
FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.
1. Stand on the operator platform. Throttle pedal must be in neutral position.
2. Turn the machine power on by turning key switch clockwise to the “ON” position.
3. Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended.
4. Press the Drive Reset Switch.
5. Press lightly on the throttle pedal with right foot.

Emergency Stop Procedures
1. Release the throttle pedal by lifting right foot.
2. Turn machine power off with key switch by turning key switch counterclockwise.
3. If an electrical problem is suspected, push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately.

86347810 Chariot iVacuum 34

17

Operations

Normal Vacuuming
Plan the vacuuming pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning or stopping.
In order to achieve the best possible results, the area which is to be cleaned should be picked up before vacuuming. Large debris, strings and wire must be removed to prevent being caught in brushes.
If machine is allowed to stand in neutral with the vacuum deck down for more than 2 seconds, the brush motor stops. If either forward or reverse travel is selected, the brush motor will continue once movement of machine begins. Overlap the brush path and avoid transporting over previously cleaned areas.
Recommended Path

To Begin Vacuuming
When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Stand on the operator platform. Throttle pedal must
be in neutral position. 2. Turn machine power on. 3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction intended. 4. Press the Drive Reset Switch. 5. Lower the Brush Deck. 6. Drive machine forward to begin vacuuming. 7. Adjust the speed of the machine as necessary.

18

86347810 Chariot iVacuum 34

Operations

To Stop Vacuuming
1. Raise the brush deck, which turns off brushes and vacuum.
2. Allow the throttle pedal to return to neutral. 3. Turn machine power off. FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key. FOR SAFETY: When using machine, go slow on inclines.
Changing Vacuum Bag
A convenient bag storage is built into the lid. 1. Park machine on level area. 2. Turn the machine power off. 3. Open cover lid and vacuum box lid. 4. Unzip cloth bag. 5. Remove paper bag lip from nozzle.

6. Remove cloth bag lip from nozzle. 7. Remove cloth band and paper bag together from
vacuum box. 8. Remove paper bag from cloth bag and dispose of
properly. 9. Clean vacuum box and remove any debris from
inside screen. 10. Shake cloth bag to remove any extra debris. 11. Place cloth bag back into vacuum box and push
the rubber collar over the nozzle. 12. Retrieve a new clean paper bag from the storage
compartment in the cover lid.
EXTRA BAG STORAGE

PAPER BAG

CLOTH BAG

13. Place a new paper bag into the cloth bag and push the rubber collar over the nozzle.
14. Close all lids and covers.

86347810 Chariot iVacuum 34

19

Maintenance Service Schedule

MAINTENANCE

Check water level of batteries after charging; add distilled water if necessary Check that the vacuum box lid seal tightly Visually check for damaged or worn tires. Check vacuum hose connections. Check hoses for debris buildup. Check pedal(s), brake and steering for proper operation Check vacuum bag fullness and change if necessary. Clean brushes and check wear. Remove bearing cap from end of brush. Clean bearing and cap. Empty debris tray Charge batteries. Clean off top of batteries. Check battery cells with hydrometer. (Wet cell only) Check battery connections are tight. Clean battery cases and compartment. Clean and check drive tension chain for wear and tension. Check parking brake. Clean chains, cables and pulleys for brush deck lift. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tensioner.

BEFORE EACH WORK
PERIOD

AFTER EACH WORK PERIOD

50 HRS

100 HRS 200 HRS

NOTE: A Vacuum hose cleaning brush is included with your vacuum. If debris is caught in the vacuum hose, use brush to clear the vacuum hose. Remove vacuum bag and clear hose of debris with the brush. It may be necessary to clear the hose at vacuum shoe connection. Disconnect vacuum hose and clear hose. Check vacuum shoe for debris also.

20

86347810 Chariot iVacuum 34

1 2

Maintenance

3
4
6 5
Batteries
1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine

4. Batteries 5. Battery Tray 6. Battery Tray Latch

86347810 Chariot iVacuum 34

21

Maintenance
Batteries (Wet Cell Only)
The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.
The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.
Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

When servicing machine, avoid contact with battery acid.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
Wear eye protection and protective clothing when working with batteries.
Charge batteries in a well ventilated area.
Battery Maintenance
1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.
3. Wipe off the top of the batteries at least once a week.
4. Test battery condition with a hydrometer at least once a week.
5. Ensure that all connections are tight and all corrosion removed.
6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.

22

86347810 Chariot iVacuum 34

Maintenance

Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.

Charging Batteries

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.

SPECIFIC GRAVITY @ 80° F (27°C) 1.265 1.225 1.190 1.155 1.120

BATTERY CONDITION
100% CHARGED 75% CHARGED 50% CHARGED 25% CHARGED DISCHARGED

NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected.
To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).

Charge batteries in a well ventilated area.
Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged.
1. Empty recovery tank.
2. Stop the machine in a clean, well ventilated area next to the charger.
3. Turn “OFF” machine.
FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.
4. 3.Remove rear cover, unplug batteries from machine, unlatch battery tray and pull out to expose batteries.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
5. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine.
NOTE: Battery Charger must be approved to 60335-2-29 standard.

86347810 Chariot iVacuum 34

23

Maintenance

5. Replace the battery caps, and leave them in place while charging.
6. Unplug the battery connector from the machine.
SAFTEY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.
7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.
11. Install the rear cover.

Changing Batteries
Stop the machine in a clean area next to the charger. Turn off machine.
SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
1. Remove the rear cover.
2. Disconnect battery pack from machine.
3. Unlatch battery tray from machine and pull out to expose batteries.
4. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.
5. Disconnect main positive lead and secure cable terminals away from batteries.
6. Loosen both terminals on each jumper cable and remove one at a time.
7. Prepare a suitable site to place the batteries.
8. Attach suitable battery lifting device and lift batteries from the machine.

Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.

+ RED

+ RED

+ RED

– BLK

– BLK

– BLK

REAR OF MACHINE

24

86347810 Chariot iVacuum 34

Maintenance

1

2

Brush Deck
1. Brush Deck Lift Cable 2. Brush Door 3. Brush Motor 4. Side Broom 5. Side Broom Lift Cable

5
4 3

86347810 Chariot iVacuum 34

25

Maintenance

Brush Deck
The dual cylindrical head is designed to agitate the carpet while vacuuming. The first scrubbing brush turns in a clockwise rotation when viewed from the right of operator’s side of machine. The first brush scrubs dirt and debris between the brushes. The second brush, turns in a counter clockwise rotation, picks up debris and throws it into the debris tray.
NOTE: The brushes should wear evenly side to side. Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlertTM bristles.
Brush Removal
The brushes are removed from the right side of the machine.
1. Release door spring clips and rotate the brush door up.
2. Slide the brushes out the side opening.
Brush Installation
1. Slide brush through door opening and onto drive shaft. Make sure it is fully seated and is driven by the deck system.
2. Rotate the brushes until the indicator lines on the ends are vertical.
3. Rotate the brush door down and secure with spring clips.

Debris Tray Removal
1. Release the debris tray spring clip. 2. Slide the debris tray away from machine.
Debris Tray Installation
1. Slide the debris tray into the debris tray mount notch.
2. Secure with debris tray spring clip.
SPRING CLIP
Bearing Cleaning
1. Remove bearing cap from end of brush. 2. Clean cap and bearings.

SPRING CLIP

VERTICAL INDICATOR LINE

SPRING CLIP

26

86347810 Chariot iVacuum 34

Maintenance

Do not use a pressure washer to clean around the brush motors. Use tap pressure only.
To Replace Brush Motor
3. With the scrub deck in the lowered position, disconnect brush motor wiring connector from harness.
4. Remove the drive housing 5. Remove six (6) motor mount screws. 6. Remove motor with attached coupler, leaving front
motor mounting bracket still attached to deck. 7. Remove coupler from old motor for reuse. 8. Inspect spider coupler for wear replace as needed. 9. Reverse process to reassemble with new motor.

Brush Motor Carbon Brush Replacement
1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do not lose these.
3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
4. Retract spring and install new brush. Install connector screw and lead.
5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
6. Carefully place end cap onto bearing on motor shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will result in motor failure.
8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.
9. Maintain alignment between motor barrel base and cap.

86347810 Chariot iVacuum 34

27

Maintenance
CIRCUIT BREAKERS

Circuit Breakers
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
22 Amp. Protects the brush motor.
30 Amp. Protects the propel motor.
3 Amp. Protects the machine controls.
3 Amp. Protects the side broom.
22 Amp. Protects the vacuum motor.

28

86347810 Chariot iVacuum 34

Maintenance

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
Vacuum Motor Carbon Brush Replacement
1. Remove rear cover from machine.
2. Remove batteries from machine.
3. Remove 4 bolts holding access cover in place and remove cover.
4. Pull top clips from vacuum motor top brush retainers.
5. Remove and inspect brushes.
6. Replace both if either is less than 3/8″ (9.5 mm) long.
7. Reverse steps to assemble.

To Remove Vacuum Motor
1. Remove rear cover.
2. Remove two screws from top of control panel and four screws from side of control panel housing.
3. Slide control housing back from tank to expose main cover bolts.
4. Remove four bolts in front of console from cover, and 2 bolts from the bottom front of main cover, and two inside, next to batteries.
5. Remove main cover.
6. Remove four bolts from vacuum motor and disconnect plug.
7. Reverse steps to assemble

86347810 Chariot iVacuum 34

29

Maintenance
2
1
Drive Motor & Brake
1. Drive motor 2. Parking brake

30

86347810 Chariot iVacuum 34

Maintenance

Electric Parking Brake Engagement
SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking brake.
The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).
When the mechanical over-ride is engaged the machine cannot be driven.
To engage brake:

To disengage brake:
1. Mechanical over-ride disengaged 2. Machine can be driven. 3. Push lever firmly in direction of arrow.

1. Mechanical over-ride engaged. 2. Machine can be pushed or towed (slowly). Push lever firmly in direction of arrow
NOTE: There is an intermediate stop. Make sure lever is fully in the down position.

86347810 Chariot iVacuum 34

31

Maintenance

Drive Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the motors. Use tap pressure only.
SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Disconnect the electrical connection to the traction
motor.
Brake Removal
(Must be done to access carbon brushes) 3. Remove 4 mounting screws and remove brake. 4. Drive roll pin out of the hex hub enough to allow
hex hub to slide off shaft. It is recommended that the roll pin be left partially in the hex hub.

7. Install new brush and reinstall connecting screw and lead.
8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
9. Carefully replace brush cap.
Reinstalling:
10. When replacing the hex hub, use a small pin or screw to help align the holes.
11. Drive the pin into the hub and make sure it is flush to the hex surface. The brake will not fit on the hub if the roll pin is protruding from the hub.
12. Replace the hub and use Lock-Tite on the screws.

ROLL PIN

HEX HUB SMALL PIN OR SCREW

5. Remove brush cap.
6. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

32

86347810 Chariot iVacuum 34

Maintenance

Pushing Machine
The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear.
NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine.

Preparation for Loading/Unloading Trailer
Before loading or unloading machine from trailer, brush head must be in the up position before loading.
NOTE: When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to set the parking brake, and block the tires to prevent the machine from rolling

Machine Tie-downs
There are two tie points located at front and each side of foot box frame and two at the front side of frame. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tiedowns running out opposite directions. Tie-downs must be attached to the transporting vehicle securely.

TIE DOWN POINTS

86347810 Chariot iVacuum 34

33

Maintenance

PROBLEM No power to machine
Little or no propel

CAUSE Battery disconnected Emergency shut-off activated Faulty key switch Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated
Loose motor connection

Faulty throttle circuit or potentiometer

Machine does not change speeds
Forward speed only Reverse speed only Vacuum and brush do
not turn on
Poor vacuums performance
Brush motors do no run, or run slowly

Faulty drive reset circuit or switch Faulty platform circuit or switch Brake over-ride engaged Faulty brake circuit or over-ride switch Faulty speed control circuit or switch
Faulty forward/reverse switch
Circuit breaker tripped Full bag or clog in system (bag full light on) Debris caught in system Low battery charge Bag full light on Circuit breaker(s) tripped Low battery charge Fault brush circuit or motor

Troubleshooting
SOLUTION Check all battery cable connections Reset Replace switch Charge batteries
Allow pedal to return to neutral. Restart
Reset circuit breaker and check brush Allow cool down period Check wires and connections from controller to motor Check wires and connections from throttle to controller and potentiometer resistance Check wires, connection and switch Check wires, connections and switch Disengage brake over-ride Check wires, connections and switch
Check wires, connections and switch
Replace Switch
Reset
Replace bag, check for and remove debris
Remove debris
Charge batteries
Replace bag or remove clog
Reset circuit breaker(s) Charge battery Check wires, connections and motor

34

86347810 Chariot iVacuum 34

Maintenance

Propel Circuit Board Troubleshooting

Curtis 1228 LED DIAGNOSTICS

During normal operation, with no faults present, the status LED is steadily on.

If the controller detects a fault, the status LED provides two types of information.

First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are considered to be more serious in nature and require that the key switch be cycled to resume operation after the fault is corrected.

After the severity indication has been active for 10 seconds, the status LED flashes a 2-digit fault identification code continuously until the fault is corrected. For example, code “1,4”-low battery voltage-appears as: one LED flash, followed by a pause, then 4 LED flashes, and then repeats.

LED CODE

PROGRAMMER LCD DISPLAY

EXPLANATION

POSSIBLE CAUSE 1. Temperature >92°C or < -25°C.

1,1 THERMAL CUTBACK

over-/under-temperature cutback

2. Excessive load on vehicle.
3. Operation in extreme environments.

1,2 THROTTLE FAULT 1

throttle fault

4. Electromagnetic brake not releasing. 1. Throttle input wire open or shorted.
2. Throttle pot defective.

1,3 SPD LIMIT POT FAULT

speed limit pot fault

1,4 LOW BATTERY VOLTAGE

battery voltage too low

3. Wrong throttle type selected 1. Speed limit pot wire(s) broken or shorted.
2. Broken speed limit pot. 1. Battery voltage <17 volts.
2. Bad connection at battery or controller. 1. Battery voltage >36 volts.

1,5 OVERVOLTAGE

battery voltage too high

2. Vehicle operating with charger attached.

2,1 MAIN OFF FAULT 2,3 MAIN CONT FLTS

main contactor driver Off fault main contactor fault

3. Intermittent battery connection. 1. Main contactor driver failed open. 1. Main contactor welded or stuck open.
2. Main contactor driver fault.

2,4 MAIN ON FAULT

main contactor driver On fault

3. Brake coil resistance too high.
1. Main contactor driver failed closed.

86347810 Chariot iVacuum 34

35

Maintenance

LED CODE
3,1

PROGRAMMER LCD DISPLAY

EXPLANATION

POSSIBLE CAUSE

PROC/WIRING FAULT

HPD fault present for >10 sec.

1. Misadjusted throttle.
2. Broken throttle pot or throttle mechanism.

3,2 BRAKE ON FAULT 3,3 PRECHARGE FAULT 3,4 BRAKE OFF FAULT 3,5 HPD 4,1 CURRENT SENSE FAULT 4,2 HW FAILSAFE 4,3 EEPROM FAULT 4,4 POWER SECTION FAULT

brake On fault

1. Electromagnetic brake driver shorted.

2. Electromagnetic brake coil open.

1. Low battery voltage.

precharge fault

2. KSI and throttle turned on at same time.

brake Off fault

1. Electromagnetic brake driver open.
2. Electromagnetic brake coil shorted.

1. Improper sequence of throttle and KSI, HPD (High Pedal Disable) fault push, or inhibit inputs.

current sense fault

2. Misadjusted throttle pot. 1. Short in motor or in motor wiring.
2. Controller failure. 1. Motor voltage does not correspond to throttle request.

motor voltage fault (hardware) 2. Short in motor or in motor wiring.

EEPROM fault

3. Controller failure. 1. EEPROM failure or fault. 1. EEPROM failure or fault.

power section fault

2. Short in motor or in motor wiring.

3. Controller failure.

36

86347810 Chariot iVacuum 34

Parts
86347810 Chariot iVacuum

Brush Deck – Debris Tray

2 11
9
5

1

9

10

7 8 9
4
3
NOTE : EXPOSED RAIL ORIENTATION
6

38

86347810 Chariot iVacuum 34

Brush Deck – Debris Tray

REF PART NO. QTY

DESCRIPTION

1 86408760 1 CLIP, DEBRIS TRAY SPRING 2 86343160 2 SCR, M5X40, SHCS, ISO4762, SS 3 86342400 2 GASKET, DEBRIS TRAY, END 4 86350590 1 ASM, DEBRIS TRAY INLET 5 86342130 1 MOUNT, DEBRIS TRAY, 28″ 6 86342120 1 TRAY, DEBRIS, 28″ 7 86340570 2 GASKET, DEBRIS TRAY, 28″ 8 86327510 2 SCR, KA50X16, PT OHS, WN1412, A2 SS 9 86173350 6 WASHER, M5, FL, ISO7089, SST 10 86024750 1 NUT, M5 HEX NYLOCK, SS 11 86014990 1 SCR, M5X20, SHCS, ISO4762, SS

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

39

Brush Deck Drive

10

19 11

17

4 9
5
9 8

11 1

7

14

18

17

16 10
93

5

12

11

13 15
2

6

40

86347810 Chariot iVacuum 34

REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.
86343870 86343860 86343850 86343840 86343830 86339570 86224660 86224170 86223780 86223520 86223490 86215870 86173350 86349790 86014990 86012790 86172950 86349800 86349320

QTY

DESCRIPTION

1 HOUSING ASM, BRUSH DRIVE 1 BELT, TWIN 5MM GT2, 15W, 130T 2 PULLEY, 32T 5MM GT, 15W 1 PULLEY, 18T 5MM GT, 15W 2 PULLEY ASM, 22T 5MM GT, 15W 1 COVER, DRIVE HOUSING 1 SPRING, TENSIONER 2 SHAFT, 6.2 MM BRUSH DRIVE 8 SCR,M4X8,ISO4029,CP,BLK 3 RING, 28MM INT SNAP PHOSPHATE 3 RING, 10MM EXTERNAL SNAP 1 BRKT, TENSIONER ARM 3 WASHER, M5, FL, ISO7089, SST 1 PLATE, SUPPORT 4 SCR, M5X20, SHCS, ISO4762, SS 2 SHAFT ASM, BRUSH DRIVE 3 SCR, M5X12, SHCS, ISO4762, SS 1 SPACER, 15.9OD X 5.3ID X 11L 1 PLATE, BRUSH GUIDE

Brush Deck Drive

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

41

Brush Deck

17 21 6
18 26

20
9 18 26

19 2
14

31 18 26

18 26 23
12 11

15 28
14

13
10 22

3 33

25

27 8 5
32 16

30 29
A TORQUE 64 IN/LBS 24
29 23 A

7

42

86347810 Chariot iVacuum 34

Brush Deck

REF PART NO. QTY

DESCRIPTION

1 86005740 2 NUT 5/16-18 SERRATED FLG 2 86346070 2 COUPLER, 2 JAW, 35MM 3 86344860 1 PLATE, COUNTERBALANCE 4 86172960 2 SCR,SET,M6X8,SH,ISO4029,SS 5 86343190 2 GASKET, 1/16THKX3/8WX2.17L 6 86010630 6 WASHER, 1/4 X 5/8 FLAT SS 7 86340590 2 BRUSH, VACUUM , 4″OD, 28″L – 86348830 2 BRUSH, VACUUM, 4″ OD, 28″L, SF – 86348850 2 BRUSH, VACUUM 4″ OD, 28″L, HF 8 86340580 1 GASKET, .063 X .375 X 27.5 9 86340490 2 BRKT, MOTOR MOUNT 10 86340480 2 SPRING, DOOR CLIP 11 86339980 1 CAP, BRUSH DOOR HINGE, REAR 12 86339790 1 PIN, DOWEL, 6 X 106, SS 13 86374900 1 EXTRUSION, DUAL 4″ BRUSH, 28″ 14 86339590 1 CAP, BRUSH DOOR HINGE, FRONT 15 86339580 1 DOOR, BRUSH RELEASE 16 86277130 10 SCR, 5/16-18X1.00 CARRIAGE SS 17 86273750 6 SCR, 1/4-20 X 5/8 HHCS SS 18 86270830 12 NUT, 5/16-18 HEX NYLOCK SS 19 86234600 1 COUPLER, SPIDER 20 86222130 1 MOTOR, 36VDC 21 86173340 6 WASHER, SPLIT LOCK, 1/4, SS 22 86172950 7 SCR, M5X12, SHCS, ISO4762, SS 23 86014990 6 SCR, M5X20, SHCS, ISO4762, SS 24 86012830 1 SHAFT ASM, DRIVE 24″ 25 86373070 2 ASM, BRUSH END, NON-DRIVE 26 86010670 12 WASHER, 5/16 X 3/4 SS 27 86345990 3 PLATE, WEIGHT, BRUSH DECK 28 86277470 2 SCR, 5/16-18 X 1.5 CARRIAGE SS 29 86173350 6 WASHER, M5, FLAT, ISO7089, SS 30 86343160 2 SCR, M5X40, SHCS, ISO4762, SS 31 86351440 1 BRKT, SHAFT COVER 32 86354280 7 NIPPLE, GUARD ATV 33 86354080 7 ROD, GUARD ATV

• See Serial Number Page

SERIAL NO. FROM
(5)
(3) (1) (2) (2*)

NOTES
SOFT FLOOR HARD FLOOR

86347810 Chariot iVacuum 34

43

Brush Deck Linkage

4

14 9 13
9 13 13 9 14 11
7
8 13 9

5 11
9 13

11

10

11

7

6

11 3 11
10 2 1 8 12

11

44

86347810 Chariot iVacuum 34

Brush Deck Linkage

REF PART NO. QTY

DESCRIPTION

1 86228980 1 BEARING FLANGED .377 ID X .502 OD X 1 LG 2 86254330 2 SPACER,.504 ID X .690 OD X .25 3 86345970 1 BRKT, LINKAGE MOUNT SUPPORT 4 86345960 1 BRACKET, LINKAGE MOUNT, LEFT 5 86345950 1 BRACKET, LINKAGE MOUNT, RIGHT 6 86392000 1 BRKT, DECK LIFT, CV34 7 86228990 3 BEARING FLG .314IDX.502OD 8 86345920 2 ARM, BRUSH DECK LIFT 9 86010670 12 WASHER, 5/16 X 3/4 SS 10 86259400 2 WASHER, THRUST .51 ID X 1 ODBRO 11 86277130 15 SCR, 5/16-18X1.00 CARRIAGE SS 12 86276690 1 SCR, 5/16-18 X 1.75 CARR SS 13 86270830 12 NUT, 5/16-18 HEX NYLOCK SS 14 86259420 3 WASHER, THRUST.51 ID X 1 ODBRO

• See Serial Number Page

SERIAL NO. FROM
(6*)

NOTES

86347810 Chariot iVacuum 34

45

Brush Deck Mounting

1

2 3

1

2

4

7 5
6

46

86347810 Chariot iVacuum 34

Brush Deck Mounting

REF PART NO. QTY

DESCRIPTION

1 86270830 6 NUT 5/16-18 HEX NYLOCK SS 2 86010670 6 WASHER 5/16 FLAT SS 3 86259420 2 WASHER, THRUST .51ID X 1 ODBRO 4 86341310 2 BRKT, BRUSH DECK PIVOT 5 86277130 2 SCREW 5/16-18X1.00 CARRIAGE SS 6 86228990 2 BEARING,FLNGD,.314ID X.502OD 7 86277130 4 SCR, 5/16-18 X 1.00″

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

47

Brush Deck Linkage Mounting
8 5 2 4 7 3 3 1 6

9 74

11
12
7 10
4 SEE BRUSH DECK LIFT

13

48

86347810 Chariot iVacuum 34

Brush Deck Linkage Mounting

REF PART NO. QTY

DESCRIPTION

1 86348720 1 BRACKET, CABLE MOUNT 2 86345980 1 BRACKET, SIDE PANEL SPRNG MNT 3 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 4 86270830 8 NUT, 5/16-18 HEX NYLOCK SS 5 86270330 2 FLATWASHER, 1/4 6 86270310 2 EYEBOLT, 1/4-20 X 1.5 7 86010670 8 WASHER, 5/16 X 3/4 SS 8 86005680 2 NUT, 1/4-20 HEX NYLOCK 9 86277130 4 SCR, 5/16-18X1.00 CARRIAGE SS 10 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN SS 11 86346000 2 SPRING, EXT, 1.0 OD X 8.5L 12 86345930 1 BRKT, BRUSH DECK SPRING MNT 13 86278240 1 SHOULDER BOLT, 3/8 OD X 5/8 LDL

• See Serial Number Page

SERIAL NO. FROM
(6) (6)

NOTES

86347810 Chariot iVacuum 34

49

Brush Deck Lift

1

2

26

10 5 20

28 25

6 4 37

24 14 13

8

17

9

23

10

9

13 14 9

11 12

11 14

22
11 13 14 17

15
16 13 21

29 27 18

14 9

19

9

50

86347810 Chariot iVacuum 34

Brush Deck Lift

REF PART NO. QTY

DESCRIPTION

1 86238350 1 GRIP, 3/16 X 1.00 BLUE 2 86076610 1 HANDLE, SQUEEGEE LIFT 3 86257170 1 SWITCH, DPDT, SNAP ACTION 4 86250240 1 PLUNGER, SWITCH, OVERTRAVEL 5 86009560 1 PIN, CLEVIS 1/4 X .63 PLTD 6 86271660 2 NUT, 4-40 HEX NYLOCK 7 86007020 1 SCR, 5/16-18 X 1.25 HHCS SS NP 8 86392010 1 CABLE, 3/32 X 38 SS, THM X CLV 9 86270830 8 NUT, 5/16-18 HEX NYLOCK SS 10 86231760 1 CABLE ASM, SQUEEGEE TC 11 86223370 4 PULLEY, PLASTIC 3.0 DIA. 12 86073600 1 BRKT, PULLEY RETAINER, SINGLE 13 86231150 5 BUSHING FLANGE, .314 ID X.502 OD 14 86010670 6 WASHER, 5/16 FLAT SS 15 86083500 1 PLATE, PULLEY RETAINER, CORNER 16 86083490 1 PLATE, PULLEY MOUNT, CORNER 17 86276760 4 SCR, 5/16-18 X 1.25 BSHCS SS 18 86066130 1 ASM, HANDLE RETAINER 19 86091820 1 BRKT, SIDE CHANNEL R 20 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS 21 86274720 1 SCREW 5/16-18 X 1.50 HHCS SS 22 86083440 1 PLATE, PULLEY MOUNTING, CENTER 23 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS 24 86259420 2 WASHER, THRUST .51 ID X 1 OD BRO 25 86276010 2 SCR, 4-40 X 1.0 PPHMS 26 86279450 2 WASHER, #6 FLAT SAE PLTD 27 86254280 1 SPACER, 1.00 OD X .32 ID X .375 28 86277130 1 SCR, 5/16-18 X 1.00 CARRIAGE SS 29 86279630 1 WASHER, 5/16 X 1.13 X .09 FLT

• See Serial Number Page

SERIAL NO. FROM
(6*)

NOTES

86347810 Chariot iVacuum 34

51

Bumper

1 2

6

10 7

6

3

8

7 10 9

11 5

4

1

52

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86276890 6 SCR, 5/16-18X3/4 PTHMS SS 2 86007070 2 SCR, 5/16-18 X 1.00 PPHMS SS 3 86063230 1 BUMPER, LEFT 4 86063240 1 BUMPER, RIGHT 5 86071020 1 BRKT, FRONT BUMPER 6 86270830 4 NUT, 5/16-18 HEX NYLOCK SS 7 86010670 4 WASHER, 5/16 FLAT SS 8 86070730 2 BRKT, BUMPER MOUNT, SIDE 9 86197040 4 NUT, 5/16-18 HEX ACORN PLTD 10 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD 11 86251750 2 RISER, BUMPER

SERIAL NO. FROM

Bumper
NOTES

86347810 Chariot iVacuum 34

53

Control Panel

1

14 13

6

9 10

11

12 34

13

23

3 2

4 5

7 8

26

19

18 16

15 16

17

6
20 30 21

24 30

22 33 31

28

31 29

27 2

23

25

24

54

86347810 Chariot iVacuum 34

Control Panel

REF PART NO. QTY

DESCRIPTION

1 86273980 2 SCR, 10-32 X 3/4 PPHMS SS 2 86223740 6 SCR, 1/4-20 X .59 PPHMS SSC 3 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS 4 86277480 3 SCR, 5/16-18 X 1/2 PTHMS SS 5 86008760 1 CONN, 175 DCA GRY W/O TERMS 6 86005810 8 NUT, 1/4-20 HEX NYLOCK SS 7 86070720 1 BRKT, BATT CONN BASIC 8 86271840 3 NUT, 5/16-18 HEX NYLOCK THIN SS 9 86006370 3 RELAY, 36VDC 100 AMP HVY DUTY 10 86010670 6 WASHER, 5/16 FLAT SS 11 86279130 6 WASHER, 5/16 SPLIT LOCK PLTD 12 86271120 6 NUT, 5/16-18 BRASS 13 86005700 5 NUT, 10-32 W/STAR WASHER PLTD 14 86027740 1 CONTROLLER, GEAR BASIC 15 86008900 1 BOOT, SEAL-PUSH BUTTON 7/16-28 16 86002010 4 BOOT, 3/8 CIRCUIT BREAKER 17 86005560 1 METER, 36V LED BATTERY 18 86007180 1 SWITCH, EMERGENCY STOP 19 86007190 1 SWITCH KEY DPST 20 86007130 1 SWITCH, DPDT 2-POSITION ROCKER 21 86257280 1 SWITCH, PUSH BUTTON 22 86078180 1 PANEL, VACUUM 23 86251410 3 RELAY, 15A 36V MINI 24 86255900 10 STANDOFF, 6-32 X 5/8 HEX NYL 25 86005530 1 METER, 12-48 VDC LED HOUR 26 86257110 1 SWITCH, 4P3T FIXED POS ROCKER 27 86279300 2 WASHER, #6 LOCK 28 86001910 1 BREAKER, 30A 50VDC CIRCUIT 29 86229770 1 BLOCK, SHUNT MOUNT 30 86257140 1 SWITCH ASM, SEALED PB RND GRN 31 86002000 2 BREAKER, 3 AMP 1681-090-300 32 86250210 1 PLUG, DOME .375 33 86230080 2 BREAKER, 22A 250VAC, 50VDC 34 86246630 1 LIGHT, INDICATOR, RED

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

55

Control Panel Housing

10
9 8

1 11
7

2

6

5

3 3

4

56

86347810 Chariot iVacuum 34

Control Panel Housing

REF PART NO. QTY

DESCRIPTION

1 86005810 4 NUT, 1/4-20 HEX NYLOCK SS 2 86290540 6 SCR, 10-32 X 1/2 TORX SS BLK NP 3 86277480 6 SCR, 5/16-18 X1/2 PTHMS SS 4 86070710 1 BRKT, LEFT CONSOLE MOUNT 5 86237900 3 GASKET, .125T X .25W X 23L 6 86062220 1 CONSOLE, BURNISHER 7 86070700 1 BRKT, RIGHT CONSOLE MOUNT 8 86279750 4 WASHER, RET, PUSHNUT, 5/16 BOLT 9 86089650 4 TUBE, 5/8 OD X .357 ID X 1.57 10 86277420 4 SCR, 5/16-18 X 2.5 PTHMS SS 11 86010630 4 WASHER, 1/4 ID X 5/8 OD SS

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

57

Decal
3
2 7

4 5 6
7
1

58

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86004970 1 LABEL, WINDSOR LOGO DOMED 2 86346620 1 LABEL, CHAR, IVAC 34, RIGHT 3 86244360 1 LABEL, PANEL R VAC 4 86244190 1 LABEL, PANEL BASIC LEFT 5 86243990 1 LABEL, COVER PANEL 6 86346610 1 LABEL, CHAR, IVAC 34 LEFT 7 86334860 2 LABEL, HEPA FILTRATION

SERIAL NO. FROM

Decal
NOTES

86347810 Chariot iVacuum 34

59

Fra m e -low e r

14
15 13 11
3
3
10 21
3 18
19 20

16 17

12 1

2 4
3
3 5
3 6

8 9
9 9
7 12

60

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86092510 1 FRAME, MAIN ASM 2 86088760 1 TRAY, SLIDE, RIGHT 3 86270830 18 NUT, 5/16-18 HEX NYLOCK SS 4 86071430 1 BRKT, BRACE, RGT FRONT 5 86071120 1 BRKT, TIP BRACE, RIGHT, REAR 6 86010670 4 WASHER, 5/16 FLAT SS 7 86064300 2 PAD, TIPPING BAR 8 86070740 1 BRKT, LINKAGE, RIGHT 9 86276070 16 SCR, 5/16-18 X 3/4 CARRIAGE SS 10 86091420 1 AXLE, REAR WELDMENT 11 86088750 1 TRAY, SLIDE, LEFT 12 86079320 2 PLATE, PAD RETAINER 13 86071130 1 BRKT, TIP BRACE, LEFT, REAR 14 86070750 1 BRKT, LINKAGE, LEFT 15 86070760 1 BRKT, BRACE, LEFT FRONT 16 86279130 4 WASHER, 5/16 SPLIT LOCK PLTD 17 86197040 4 NUT, 5/16-18 HEX ACORN PLTD 18 86079290 2 PLATE, REAR COVER ADJ. 19 86010630 4 WASHER, 1/4 ID X 5/8 OD SS 20 86271870 4 NUT, 1/4-20 HEX NYLOCK THIN SS 21 86276950 4 SCR, 1/4-20 X 3/4 CARRIAGE SS

Fra m e -Low e r

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

61

Fra m e -U ppe r

1 2
3

4
7 2 2 3

2
4 8 4

3
2 4
5
2 3

6 4

2 3

62

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86071360 1 BRKT, HORIZ ELECT, BURNISHER 2 86270830 13 NUT, 5/16-18 HEX NYLOCK SS 3 86010670 12 WASHER, 5/16 FLAT SS 4 86276070 12 SCR, 5/16 X 3/4 CARRIAGE SS 5 86078620 1 BRKT, VERTICAL SUPPORT 6 86091820 1 BRKT, SIDE CHANNEL R 7 86073500 1 BRKT, SIDE CHANNEL L 8 86277460 1 SCR, 5/16-18 X 5/8 BSHCS SS

Fra m e -U ppe r

SERIAL NO. FROM

NOTES

86347810 Chariot iVacuum 34

63

Hood

1 3
2
4 5

6 7 5
16

13 12 7

8

11 10

9 14

15 11

64

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86293630 1 LID, VACUUM 2 86076720 1 HINGE, LID 3 86273830 3 SCR, 1/4-20 X 1/2 HHCS SS NP 4 86226370 2 BUSH, BRZ FLG .25 X .38 X .38 5 86005810 2 NUT, 1/4-20 HEX NYLOCK SS 6 86076710 1 HINGE, TANK 7 86010630 5 WASHER, 1/4 ID X 5/8 OD SS 8 86006840 3 SCR, 1/4-20 X 1 FHCS PLTD 9 86032920 1 TANK, VACUUM BODY COVER 10 86279630 4 WASHER, .344 ID X 1.13 OD X .09 T PLT 11 86006760 6 SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL 12 86273820 2 SCR, 1/4-20 X 1.25 HHCS SS 13 86250250 2 PLUSNUT, 1/4-20 FLATHEAD 14 86254280 2 SPACER, 1.00 OD X .32 ID X .375 15 86279630 2 WASHER, .344 ID X 1.13 OD X .09 T PLT 16 86273780 2 SCR, 1/4-20 X 3/4 HHCS SS NP

SERIAL NO. FROM

Hood
NOTES

86347810 Chariot iVacuum 34

65

Pedal Platform

16
25 2 1 22 15

18

21

8

19

9

17

30

6

22 29
15

14 4 24
12 28

23

3
10
5 26 13 11

27

20

7

11

66

86347810 Chariot iVacuum 34

Pedal Platform

REF PART NO. QTY

DESCRIPTION

1 86233170 2 CLAMP, 3/8 NYLON UL/CSA 2 86264920 1 CABLE TIE, .19 X 7 UL/CSA 3 86222510 1 PEDAL, THROTTLE 4 86221850 1 LINK, THROTTLE 5 86136310 1 NUT, M5 HEX 6 86312820 1 BRACKET, POT, SPEED 7 86288720 1 NUT, M6 NYLOCK PLATED 8 86272040 2 NUT, M3.5 X 2.8 HEX 9 86223260 1 PLUNGER, PLATFORM SWITCH 10 86223580 1 ROD, PIVOT, 8.5MM X 77 11 86274340 7 SCR, M6 X 16 PH 12 86278060 2 SET SCR, M4 X 4MM NP 13 86277360 1 SCR, M6 X 10 PH 14 86277370 1 SCR, M5 X 30 SHCS 15 86277380 4 SCR, M4.8 X 16 PHTF 16 86277390 2 SCR, M3.5 X 38 PH 17 86312770 1 PLATFORM 18 86007110 1 SWITCH, 25A SPST 125-250V SNAP 19 86224750 1 SPRING, COMP, .48OD X .91L 20 86279140 6 WASHER,M6 SPLIT LOCK DIN127B 21 86279720 2 WASHER, M4 INT STAR 22 86279730 4 WASHER, M5 INT STAR 23 86224360 1 SPACER 12.7MMOD X 2.78W X 6L 24 86224350 1 SPACER, 8MM X 16LG 25 86333280 2 BUSHING, 8MM X 10 LG SS 26 86222780 1 PLATE, PIVOT 27 86222810 1 PLATE, COVER 28 86254970 1 SPRING, COMP 18MM OD X 83 X 2 29 86137300 2 WASHER, M5 SPLIT LOCK PLTD 30 86250280 1 POTENTIOMETER 5K OHMS

NOTE: Complete platform assembly is available, Part No. 86028310.

SERIAL NO.FROM

NOTES

86347810 Chariot iVacuum 34

67

Pedal Platform Mounting

2 3

17 16 6

18 14
12 15 13
5 8

6

5

10

9

7 4
8

8 1 11

5

68

86347810 Chariot iVacuum 34

Pedal Platform Mounting

REF PART NO. QTY

DESCRIPTION

1 86279630 1 WASHER, .344ID X 1.13 OD X .09T PLT 2 86274690 2 SCR, 5/16-18 X 1.5 HHCS GR5PLT 3 86264920 3 CABLE TIE, 7″ UL/CSA 4 86231070 2 BUMPER, 1 X 1.375 RUBBER 5 86010670 5 WASHER, 5/16 FLAT SS 6 86259430 4 M12 FLAT WASHER 7 86010770 2 WASHER, 7/16ID X1D.08 FLT SS 8 86270830 5 NUT, 5/16-18 HEX NYLOCK SS 9 86256470 2 STUB AXLE, M12-1.75 X 45MM 10 86276980 1 SCR, 5/16 X 2 HHCS SS 11 86256130 1 STRAP, STATIC, .2T X 1W X 3L 12 86064480 1 PLATE, SWITCH BASE 13 86008680 1 COTTER, 1/2″ RING 14 86007780 1 SPRING, COMP .60D X2.0L X .045W 15 86278850 2 WASHER, .506 ID X .94D X .064 NYL 16 86259440 2 WASHER, M12 SPRING LOCK 17 86271190 2 NUT, M12 X 1.75 HEX DIN934 PLT 18 86248920 1 PIN, CLEVIS 1/2 X 2.25

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

69

Re a r Cove r

3
1 2

16

15

14

17 2 6 2 5 4
87
9 10 11 12 10 11
13
18

70

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86324760 1 PLATE, COVER LATCH 2 86324640 1 HANDLE, CAM LATCH 3 86248280 1 PAD FLAT LEANING 4 86010630 2 WASHER 1/4 ID X 5/8 OD SS 5 86005810 2 NUT 1/4-20 HEX NYLOCK SS 6 86324650 1 PAWL, HANDLE 7 86010780 2 WASHER 1/4 SPLIT LOCK PLTD 8 86271940 2 NUT, 1/4-20 ACORN SS 9 86276780 3 SCR, 5/16-18 X 3/4 HHCS SS 10 86279130 5 WASHER 5/16 SPLIT LOCK PLTD 11 86010670 5 WASHER 5/16 FLAT SS 12 86006560 2 SCREW 5/16-18 X 1 HHCS SS NP 13 86066940 1 BAR, COVER 14 86005860 2 NUT 1/4-20 X 12MM HEX BARREL 15 86228980 2 BEARING FLANGED .377IDX.505OD 16 86275870 2 SCR, 1/4-20 X 1.5″ PPHMS SS 17 86324340 1 BRKT, REAR COVER LATCH 18 86324320 1 COVER REAR DELUXE

SERIAL NO. FROM

Re a r Cove r
NOTES:

86347810 Chariot iVacuum 34

71

Side Broom
21

1 20 22

3

4

2

5 9

6 7
8

10
2 12

1
24 23 11 14 8
15 2
16
81

14

13
19 18
17

2 SIDE BROOM ASM.

72

86347810 Chariot iVacuum 34

REF
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. QTY

DESCRIPTION

86006560 86271840 86062570 86274350 86068350 86259410 86277130 86228840 86088500 86323530 86274700 86226830 86322470 86332020 86271870 86094090 86010630 86230600 86273740 86273810 86073530 86270830 86276070 86279140 86279070

7 SCR, 5/16-18 X 1 HHCS SS 9 NUT, 5/16 -18 HEX NYLOCK THIN SS 1 COVER, SIDE BROOM 4 SCR, 10-24 X 1/2 PHTC -F1 BRACKET, MOUNT, SIDE BRUSH 1 WASHER, THRUST .51 ID X 1 OD X .063 2 SCR, 5/16-18 X 1.00 CARRIAGE SS 3 BEARING, FLANGED .314 ID X .502 OD 1 BRACKET, SWIVEL, SIDE BRUSH 1 ARM, MOUNTING, SIDE BRUSH 2 SCR, M6 X 1 X 16MM HHCS PLT 1 SPRING, EXT .68D X 3.00 L X .098W 1 MOTOR, 36VDC, 90 DEG. 1/16 HP – BRUSH SET FOR CIM MOTOR 8.632-247.0 4 NUT, 1/4-20 HEX NYLOCK THIN SS 1 SHAFT, COLLAR ASSEMBLY PLATE 3 WASHER, 1/4 ID X 5/8 OD SS 1 BRUSH, 13″, NYLON BLACK, SIDE 1 SCR, 1/4-20 X 1.5 HHCS SS 3 SCR, 1/4-20 X 1 HHCS SS 1 BRKT, SIDE BROOM, CABLE MNT 2 NUT, 5/16-18 HEX NYLOCK SS 2 SCR, 5/16-18 X ¾ CARRIAGE SS 2 WASHER, M6 SPLIT LOCK DIN127B 2 WASHER, M6 FLAT

SERIAL NO. FROM

Side Broom
NOTES:

86347810 Chariot iVacuum 34

73

Steering

1 2
3

4

27
26 25 24

29

23 20
22

21

19

18

17

6
8 28
9 10 11 12
13
15 14
19

5 7
14
16 7

74

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86271610 1 NUT, 5/8-16 HEX NYLOCK THN 2 86234810 1 COVER, STEERING WHEEL 3 86259610 1 WHEEL, STEERING 40 SPLINE HUB 4 86224050 1 SHAFT, UPPER STEERING 5 86228790 1 BEARING, FLANGE .88ODX.75IDX.75 6 86091740 1 BRKT, UPPER STEERING 7 86270830 4 NUT, 5/16-18 HEX NYLOCK SS 8 86005610 1 NUT, 7/8 DIA PUSHLOCK 9 86219600 1 JOINT, UNIVERSAL FEMALE 10 86272900 1 RING, 3/4″ KLIP 11 86224060 1 SHAFT, LOWER STEERING 12 86219650 1 KEY, 5MM SQ X 39MM L 13 86228670 1 BEARING, 3/4″ BORE FLANGED 14 86276070 4 SCR, 5/16-18 X 3/4 CARRIAGE SS 15 86224800 1 SPROCKET, STEERING SHAFT 16 86010670 2 WASHER, 5/16 FLAT SS 17 86135970 1 KEY, 3/16 SQ X 5/8 LONG 18 86275190 1 SCR, 3/8-16 X 1.25 HHCS SS 19 86008610 2 FLANGE, BEARING PRESS STEEL 20 86001030 1 BEARING, BALL 3/4 BORE SPHERED 21 86224320 1 SPACER, .63 OD X .385ID X .64L 22 86224810 1 SPROCKET, DRIVE WHEEL STEERING 23 86005630 1 NUT, 3/8-16 HEX NYLOCK THIN SS 24 86002750 1 CHAIN, ISO 08B, 12.7MM PITCH 25 86278940 2 WASHER, 1/4 ID X 1-1/4OD PLT 26 86010780 1 WASHER, 1/4 SPLIT LOCK PLTD 27 86274330 1 SCR, M6 X 20HHMS PLTD 28 86279130 2 WASHER, 5/16 SPLIT LOCK PLTD 29 86253200 1 SET SCR, M6 X 25 NP – 86232780 – CHAIN, MASTERLINK 12.7MM

SERIAL NO. FROM

Steering
NOTES:

86347810 Chariot iVacuum 34

75

Vacuum

32

22 24 29
28 25 36

31

1

2

33

10 14

30 34

3 4
1

27 26 29

13 12

38

7

41 39

40

15

13

42

1

35

16 17

13 20

10 11

37

18

19

26

29

21 22

13

23

TO VAC NOZZLE

5
6 9
8

76

86347810 Chariot iVacuum 34

Vacuum

REF PART NO. PRV NO. QTY

DESCRIPTION

1 86273780 70015

2 86197220 87193

3 86086740 730397

4 86237960 35362

5 86075570 51460

6 86272020 57313

7 86240300 39718

8 86200030 41394

9 86087370 730398

10 86005810 57245

11 86229990 140927

12 86277620 70891

13 86233120 20019

14 86088130 73950

15 86247520 53818

– 86290210

–

16 86068440 54208

17 86236190 34456

18 86247660 54209

19 86002830 27196

20 86240760 81399

21 86068110 14028

22 86276780 70728

23 86270830 57023

24 86010780 87162

25 86235400 78600

26 86010670 87029

27 86006730 70259

28 86075530 27923

29 86279130 87083

30 86062710 29274

31 86227870 140915

32 86314620

–

– 86215090 140949

33 86224380 730336

34 86238050 36246

35 86240310 39719

36 86238450 36245

37 86251750 67602

38 86009380 81866

39 86198000 40067

40 86281680 39486

41 86233090 20016

42 86257160 72199

– 86316200

–

8 SCR, 1/4-20 X 3/4 HHCS SS NP 2 WASHER, 1/4 X 1.5 FENDER PLTD 1 SCREEN, VAC INTAKE 2 GASKET, VACUUM BOX LID 1 COVER, VAC BOX 5 NUT, 3-32 HEX THIN NYLOCK SS 1 HOSE, GRY VAC, 2.5 X 36 1 HINGE, ACCESS PLATE SENSEI 1 SPACER, VAC BOX LID 4 NUT, 1/4-20 HEX NYLOCK SS 1 BOX, WAV VACUUM 2 SCR, 8-32 X 1/2 HHCS SS 5 CLAMP, 2.75″ WORM GEAR 1 STRAP, CHUTE 1 VAC MOTOR, 36V 1ST TD – BRUSH SET MOTOR 53818 1 BRACKET, VAC MOTOR MOUNT 1 FITTING, 2 OD MALE X MALE PVC 1 MUFFLER, SOUND TUBE PLASTIC 2 CABLE, TIE, .375 X 24.7 1 HOSE, 2″ VAC X 32″ 1 BRACKET, VAC BOX MOUNT 6 SCR, 5/16-18 X 3/4 HHCS SS 2 NUT, 5/16-18 HEX NYLOCK SS 6 WASHER, 1/4 SPLIT LOCK PLTD 2 EDGING, 16″ GRIP X 5.50″ LG 6 WASHER, 5/16 FLAT SS 2 SCR, 5/16-18 X 1.75 HHCS PLTD 1 COVER, VAC MOTOR 8 WASHER, 5/16 SPLIT LOCK PLTD 1 DEBRIS CHUTE, WAV 1 BAG, CLOTH VACUUM 1 BAG, HEPA (PACKAGE OF 5) 1 BAG, PAPER WIDE AREA VAC 2 SPACER, 1 OD X .391 ID X 1.063 1 GASKET, 4.25OD X 3.63ID X .25 1 HOSE, GRAY VAC, 2.25 X 10.0 1 GROMMET, 3.0 ID X 3.25 GROOVE 1 RISER, BUMPER 1 CUFF, 2″ ID VAC-U-FLEX HOSE 1 HOSEBARB, 1/8MPT X 3/8 PLASTIC 1 HOSE, 3/8ID NYLOBRAID X 2″ 2 CLAMP, 1/4 ID HOSE 1 SWITCH, VACUUM 15″ H20 NC/NO – VACUUM LINT BRUSH

SERIAL NO. FROM

NOTES:

OPTION NOT SHOWN

86347810 Chariot iVacuum 34

77

Whe e l-Front Drive -Ge a r
1 2

24 GEAR REPLACEMENT KIT

3 4

5
6 7
8

21 20
19
12 13 14 15 16 17 18
78

9

22

23

11

10A

10B

86347810 Chariot iVacuum 34

Wheel-Front Drive-Gear

REF PART NO. QTY

DESCRIPTION

1 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS

2 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD

3 86002830 1 CABLE TIE, .375 X 24.7

4 86006170 1 PIN, ROLL 1/8″ X 3/4″L

5 86223980 3 SEALED BALL BRNG, 25MM X 52MM

6 86219420 1 HUB STEERING

7 86223480 2 RING, 52MM INTERNAL SNAP

8 86224020 1 SHAFT ASM, DRIVE PIVOT

9 86317190 1 DRIVE MOTOR ASSEMBLY HELICAL

10A 86351970

1

WHEEL 10X2.5 PLSTC HUB W/ KEYWY,GRY,NT

10B 86259920 1 WHEEL, 10 X 2. 5 W/KEYWAY, GRY

11 86224440 1 SPACER, 25.51 ID X 45 OD X 39.1 L

12 86222720 1 PLATE, BEARING RETAINERX

13 86225810 1 WASHER, ANTI-ROTATION

14 86279710 1 WASHER, M8 (2THK X 26 OD)

15 86136640 1 SCR, M8-1.25 X 20 HHMS PLTD

16 86222770 1 PLATE, BEARING COVER

17 86279690 4 WASHER, M6 SPLIT LOCK BLK

18 86277340 4 SCR, M6 X 15 HHCS BLK

19 86223980 3 SEALED BALL BRNG, .25MM X 52MM

20 86318830 10 SCR, M10 X 30 SHCS

21 86222760 1 PLATE, DRIVE YOKE RH

22 86317200 1 GEAR BOX DRIVE UNIT HELICAL

23 86214990 24 86374290 – 86216210

1 AXLE, DRIVE 1 KIT, DRIVE GEAR – BRUSH SET MOTOR, 53810 86005510

SERIAL NO. FROM

NOTES:
OPTION
WHEEL NOT INCLUDED

86347810 Chariot iVacuum 34

79

Whe e l-Front Drive Bra ke
2 1

15 14

13 16

10 11 12
7 8 9

3
4 6
5

80

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86010790 4 WASHER, 3/8 SPLIT LOCK PLTD 2 86275190 4 SCR, 3/8-16 X 1.25 HHCS SS 3 86006170 1 PIN, ROLL 1/8″ X 3/4″L SS 4 86005810 2 NUT, 1/4-20 HEX NYLOCK SS 5 86318830 1 SCR, M10 X 30 SHCS 6 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA 7 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER 8 86273740 2 SCR, 1/4-20 X 1.50 HHCS 9 86008920 2 BOOT, RUBBER TERM. ISOLATOR 10 86257490 2 TERMINAL MOUNT 11 86006840 2 SCR, 1/4-20 X 1 FHCS PLTD 12 86010630 2 WASHER, 1/4 ID X 5/8 OD SS 13 86273340 4 SCR, 8-32 X 3/8 SHCS SS 14 86001740 1 BRAKE, 36VDC W/CONNECTOR 15 86264930 1 CABLE TIE, 3.5″ UL/CSA 16 86320870 1 SWITCH, 36V BRAKE

Whe e l-Front Bra ke

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

81

Whe e l-Re a r

1 2

82

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86322590 2 WHEEL, 10X2.5 W/BRNGS, GRY, NT 2 86008710 2 RING, ¾” EXT SNAP H-D

SERIAL NO. FROM

Whe e l-Re a r
NOTES:

86347810 Chariot iVacuum 34

83

Wiring-Bat t e rie s

2 1

3 4
20A 20B

7 6
8

5
26 25 23 24

22

9 10 11

15 16

12
13 14

19 17
18

84

86347810 Chariot iVacuum 34

Wiring-Ba t t e rie s

REF PART NO. QTY

DESCRIPTION

1A 86260200 1B 86002510 2 86008920 3 86271910 4 86010670 5s 86264960 6A 86260610 6B 86002570 7A 86260230 7B 86002580 8 86008760 9 86229700 10 86008300 11 86008410 12 86272810 13 86092910 14 86254990 15 86278150 16 86259910 17 86088790 18 86276070 19 86270830 20A 86228410 20B 86283410 21 86284090 22 86005810 23 86233360 24 86270890 25 86010650 26 86273980

2 WIRE, 4X14.5BK 3/8 RING X 3/8 RING 2 CABLE ASM, BAT. JUMPER X 15″ 6 BOOT, RUBBER TERM. ISOLATOR 6 NUT, 5/16-18 FLEXLOCK 6 WASHER, 5/16 FLAT SS 2 CABLE TIE, .375 X 43″ 1 WIRE, 4X25RD CTERM X 3/8RING 1 WIRE, 4X27 RD BCLAMP X CTERM 1 WIRE, 4X30 BK CTERM X 3/8RING 1 WIRE, 4X27 BK BCLAMP X CTERM 1 CONN, 175 DCA GRY W/O TERMS 3 BLOCK, 3.0 X 1.5 X 1.5 1 TRAY, BATTERY LINER 1 TRAY, BATTERY 1 RING, ½ EXT. SNAP H-D 1 LATCH ROD, BATTERY TRAY 1 SPRING, COMP, 63ODX3.5LX.047 8 SHOULDER BOLT, 5/16 OD X 1.0 L 8 WHEEL, BATTERY TRAY 2 TRAY, STANDARD STOP 4 SCR, 5/16-18 X ¾ CARRIAGE SS 4 NUT, 5/16-18 HEX NYLOCK SS 3 BATTERY, 12V, 205AH 3 BATTERY, 12V, 225AH 1 CHARGER, 36V, 20A, 115V, C175 8 NUT, ¼-20 HEX NYLOCK SS 1 CLAMP, CABLE KIT SY945 1 NUT, ACORN 10-32 1 WASHER, #10 X 9/16 OD 1 SCREW, 10-32 X ¾ PPHMS S

SERIAL NO. FROM

NOTES: NOT SHOWN

86347810 Chariot iVacuum 34

85

Wiring-Com pone nt s
2 1 3 46 4 5 7 8 9 10
11 13 12

86

86347810 Chariot iVacuum 34

Wiring-Com pone nt s

REF PART NO. QTY

DESCRIPTION

1 86010780 2 WASHER, 1/4 SPLIT LOCK PLTD 2 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS NP 3 86255910 2 STANDOFF, 1/4-20 X 1.0 HEX INS 4 86005710 4 NUT, 1/4-20 HEX W/STAR WASHER 5 86010630 2 WASHER, 1/4 ID X 5/8 OD SS 6 86006850 2 SET SCR, 1/4-20 1.25L 7 86008920 2 BOOT, RUBBER TERM. ISOLATOR 8 86238500 2 GROMMET, 1.703IDX2.5ODX.125GRV 9 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS 10 86239720 1 HORN, 108DB MINIATURE PIEZO 11 86233410 1 CLAMP, 3/4 DIA CUSHION .406DIA 12 86270830 1 NUT, 5/16-18 HEX NYLOCK SS 13 86010670 1 WASHER, 5/16 FLAT SS

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

87

Wiring-Cont rol Pa ne l – From Se ria l N um be r (4 * )

• SEE SERIAL NUMBER PAGE

BAG FULL

28/RED
25A 17/RED
13/RED 35A
12/RED

16/RED
3A 15/RED

38/BLK 39/RED

INTERRUPT RELAY

BAG FULL RELAY

68/RED 67/WHT-GRN 59/WHT-GRN
68/RED

25A/WHT-RED 30/WHT-GRN

57/WHT-RED 58/WHT-ORG

37/BLK

25/WHT-RED

39/RED 85/GRN 57/WHT-RED 55/WHT-RED 36/BLK 37 BLK

11 BLK 19/BLK 87/BLK 75/BLK 81/BLK 29/BLK 76/BLK 24/BLK 60/BLK 69/BLK 62/BLK 83/BLK

BCDE FG
2 BLK 1 WHT
70/LT BLU

62/BLK 63/BLK
61/RED

49/RED 55/WHT-RED

71/ORG 69/BLK

73/RED
30A 74/RED 3/LT BLU

J
4

54/RED 3A 53/RED
42/GRN 40/YLW 44/GRN

41/YLW 43/GRN

64/RED
32/WHT 65/WHT 66/WHT

8/BRN 9/BRN 63/BLK
84/BLK

56/RED

26/WHT-RED

50/RED

51/RED

79/BLK

46/DK BLU

33

45/GRY

33/BLK

4/RED
64/RED 65/WHT
66/WHT

47/DK GRN 22/ORG 23/ORG

K6

1/WHT 2/BLK 75/BLK 74/RED
31/WHT-BLK 71/ORG 14/RED

1

18/RED 85/GRN
12/RED 86/WHT-YLW

35/LT BLU 18/RED 70/LT BLU

A

76/BLK

STATUS LED

7 BLK

WHT

BRUSH RELAY

I4
52/RED
H
5

MAIN RELAY

6/RED
72/RED 18/RED 60/BLK 53/RED
73/RED

L4

VAC RELAY
3
I
4
2

DIAGRAM A
40/YLW 45/GRY 78/RED 47/DK GRN 30/WHT-ORG 10/GRN 46/DK BLU 33/BLK

35/LT BLU 48/RED 7/BRN 5/ORG

DIAGRAM B A

28/RED

B 20/BLK

DIAGRAM C
13/RED B
A 11/BLK

DIAGRAM D

67/WHT-GRN 87/BLK
31/WHT-BLK
16/RED 24/BLK

76 12 1

59/WHT-GRN 86/WHT-YLW 56/WHT-ORG 27/WHT-RED
21/BLK
23/ORG

DIAGRAM E
3/LT BLU 4 4/RED 6

3 6/ORG
9/BRN 1 10/GRN

DIAGRAM F

82/RED 4 3 83/BLK

80/RED

81/BLK

79/BLK 6 1 78/RED

29204 29273

DIAGRAM G

32/WHT 8/BRN

84/BLK 7/BRN

DIAGRAM H
MAIN RELAY

DIAGRAM I

DIAGRAM J

29204

DIAGRAM K 79/BLK

46/DK BLU

33

45/GRY

67619 33/BLK

DIAGRAM L
MAIN RELAY
29204

88

86347810 Chariot iVacuum 34

Wiring-Cont rol Pa ne l

REF PART NO. QTY

DESCRIPTION

1 86239230 1 HARNESS, CONTROL PANEL 2 86260540 1 WIRE, 4X13 RD C.TERM X 5/16RING 3 86010860 1 WIRE, 4X20 BL CTERM X5/16RING 4 86261210 4 DIODE ASM, 76008, 79008 5 86261250 1 DIODE ASM, FAST RECOVERY 6 86251490 1 RESISTOR ASM, 1/2 WATT 33 OHM 7 86311210 1 LIGHT ASM, INDICATOR, COD

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

89

Wiring-Drive M ot or

RED 1 WHT BLK 2 BLK

1

1 WHT

2 BLK

2 BLK

WHT

BLK

CONTROL PANEL HARNESS

90

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86239120 1 HARNESS, CHARIOT PROPEL

Wiring-Drive M ot or

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

91

Wiring-M a in H a rne ss

A B C D E
BACKUP ALARM

DIAGRAM A

24/BLK 12 1 16/RED
31/WHT-BLK 87/BLK
67/WHT-GRN 76

23/ORG 21/BLK 27/WHT-RED 58/WHT-ORG 86/WHT-YLW 60/WHT-GRN

HEADLIGHT

DRIVE MOTOR

HORN BRAKE

VAC MOTOR

BRUSH MOTOR

FLASHING LIGHT

FLASHING LIGHT

DIAGRAM B

20/BLK

DIAGRAM C

A

B

SIDE BROOM
1

DIAGRAM D

3
DIAGRAM E

28/RED

84/BLK 1

7/BRN 2

4 32/WHT

3 8/BRN

78/RED 83/BLK

81/BLK

1

3

6

4

80/RED

79/BLK 82/RED

B

A

13/RED 11/BLK

LEVER SWITCH

F 2
G

DIAGRAM F DIAGRAM G

31A/WHT-BLK 87A/BLK

67A/WHT-GRN

6

4

1

3

60A/WHT-GRN

86A/WHT-YLW

58A/WHT-ORG

60/WHT-GRN 86/WHT-YLW 31/WHT-BLK
LEVER SWITCH
58/WHT-ORG 87/WHT-YLW 67/WHT-GRN

DENOTES OPTIONAL EQUIPMENT

92

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86239170 1 HARNESS, BRAKE 2 86239240 1 HARNESS, LEVER SWITCH 3 86348450 1 HARNESS, CHARIOT I VAC, MAIN

Wiring-M a in H a rne ss

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

93

Wiring-Pe da l Pla t form

B

8 BLU 9 RED

DIAGRAM A

ORG BRN GRN
LT BLU RED

DIAGRAM B

GRN BRN ORG

A 1

94

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86315100 1 HARNESS, PEDAL

Wiring-Pe da l Plat form

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

95

86347810 Chariot iVacuum 34

96

36V

INDICATES OPTIONAL EQUIPMENT

STATUS LED

WHT

BLK

R

38/BLK

29A/BLK

39A/RED

59/WHT-GRN 67/WHT-GRN
68/RED

86310910

BLK 45/GRY
35/LT BLU 48/RED 7/BRN
46/BLU 33/BLK
33K

1

9

1

2

M2

M1

40/YLW
78/RED 47/GRN 30/WHT-ORG 10/GRN 5/ORG

85/GRN

68A/RED 37A/BLK

57A/WHT

57A/WHT 76/WHT-RED

30A/WHT-ORG

58/WHT-ORG

39/RED

57/WHT 55A/WHT-RED

36/BLK

BRUSH 22A

1/WHT 2/BLK
75A/BLK 74A/RED

15/RED 14A/RED

17/RED

15A/RED 17A/RED
12A/RED

SIDE BROOM
3A

28/RED 16/RED 13/RED

CURTIS 1228 MOTOR CONTROLLER

VACUUM 30A

B- B+

87/BLK 29/BLK

BRUSH RELAY
29204 35A/LT-BLU
72/RED 29215
60A/BLK MAIN RELAY

6/RED 73/RED

18/RED 53/RED

14/RED 71/ORG
31/WHT-BLK
70/LT-BLU

VACUUM RELAY
29204
18A/RED WHT
52A/RED 29204

77/RED

48A/RED

82/RED

12/RED 85A/GRN
86/WHT-ORG

56A/RED

49/RED 50/RED

RUN/RESET RELAY
KEY SWITCH 56/RED

75/BLK

19/BLK

60/BLK

11/BLK

69/BLK

24/BLK 62/BLK 81/BLK 83/BLK

70A/LT-BLU

1

74/RED

69A/BLK

2

3

71A/ORG

73A/RED

32/WHT

53A/RED

3/LT-BLUE 54/RED

55/WHT-RED

82/RED

66A/WHT 64A/RED 65A/WHT

84/BLK

26/RED

63A/BLK
8A/BRN 9/BRN

33

67619

40A/YLW

26A/RED 27/RED

51A/RED 22/ORG 65/WHT
64/RED 66/WHT

40/RED
BATTERY METER

SPEED SWITCH

FORWARD/REV SWITCH 79/BLK
46/BLU

33A/BLK

RESET SWITCH

40/BLK

30/GRN

42/GRN

43/GRN 44/GRN

45A/GRY

100K 200K

4/RED

41/BLK

E-STOP 32/RED

HORN SWITCH
22/ORG

220K

32/RED 87/BLK

77A/RED 59/RED

HEADLIGHT SWITCH

1A/WHT 2A/BLK

28A/RED 20A/BLK

28/RED 20/BLK

2 PIN PACKARD

2 PIN PACKARD

19A/BLK

13A/RED 11A/BLK

13/RED 11/BLK

20/BLK 21/BLK

16/RED 21A/BLK
67/WHT-GRN 87A/BLK
58A/WHT-ORG 31A/WHT-BLK 86A/WHT-YLW 59/WHT-GRN 27A/WHT-RED
24A/BLK 23A/ORG

12 PIN DEUTSCH

25A/RED 21A/BLK
67/WHT-GRN 87/BLK 58/WHT-ORG 31/WHT-BLK 86/WHT-YLW 60/WHT-GRN 27/WHT-RED 24/BLK 23/ORG

32A/WHT 84/BLK 7A/BRN 8/BRN
81A/BLK 80A/RED 82A/RED 83A/BLK 78A/RED 58A/BLK

6 PIN DEUTSCH

6 PIN DEUTSCH

32/WHT 84/BLK 7/BRN 8/BRN
81/BLK 81/RED 83/RED 82/BLK 78/RED 79/BLK

6 PIN DEUTSCH

3A/LT-BLUE 4A/RED
10A/GRN 9A/BRN 6A/ORG

FLASHER UNIT

6 PIN DEUTSCH

73/RED 72/BLK

PLATFORM SWITCH
THROTTLE POT

4 PIN DEUTSCH
4 PIN DEUTSCH

FULL BAG SWITCH

BACK UP ALARM

REAR WARNING

FRONT WARNING
LIGHT

SIDE BROOM

VACUUM MOTOR

HEAD LIGHT

BRUSH MOTOR

TRACTION

LIFT LEVER SWITCH

• SEE SERIAL NUMBER PAGE

Wiring Diagram – From Serial Number (4* )

PART NO.

DESCRIPTION

86001910 86002000 86002010 86232130 86004860 86251410 86007140 86007190 86001740 86002730 86332010 86332020 86332030

BREAKER, 30A 50VDC CIRCUIT BREAKER, 3 AMP 1681-090-300 BOOT, 3/8 CIRCUIT BREAKER CAP, 2.75 ID X 1.0 L BLACK VINYL KEY, SWITCH RELAY, 15A 36V MINI SWITCH, SPST 2-POSITION ROCKER SWITCH, DPST KEY BRAKE, 36 VDC W/CONNECTOR CHAIN, ISO 08B 12.7 MM PITCH BRUSH SET FOR MOTOR 53275 BRUSH SET FOR CIM MOTOR 8.632-247.0 BRUSH SET FOR MOTOR 53276

Suggested Spare Parts

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

97

Ba ck -U p Ala rm -Opt ion

3 1
2 4

98

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86071140 1 BRKT, BACK UP ALARM 2 86231500 1 BUZZER, PIEZO 6-28VCD 3 86276780 1 SCR, 5/16-18 X 3/4 HHCS SS 4 86271840 1 NUT, 5/16-18 HEX NYLOCK THIN

Ba ck -U p Ala rm -Opt ion

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

99

Ba t t e r y Ca rt -Opt ion

27

28

26

3

30

5 24

2 6

3

29 25

8

9

1

15
23 22
5 3

2

3

3

4

10
98 3 5

3 5 6
7
3

20

11

21

16

19

18

31

17

3

12 3

13 14
15

100

86347810 Chariot iVacuum 34

Bat t e r y Ca rt -Opt ion

REF PART NO. QTY

DESCRIPTION

1 86006930 2 SCR, 5/16-18 X 1.00 BSHCS SS 2 86254290 4 SPACER, 10D X .343ID, .5 LG 3 86270830 33 NUT, 5/16-18 HEX NYLOCK SS 4 86077010 1 HOUSING, BATTERY CART 5 86010670 7 WASHER, 5/16 FLAT SS 6 86228840 3 BEARING, FLANGED .314D X .502OD 7 86259410 1 WASHER, THRUST, .51 ID X 1 OD X .063 8 86259400 4 WASHER, THRUST .51 ID X 1 OD 9 86254890 3 SPRING, EXT, .50D X 4.0L 10 86068490 1 BRKT, TRAY CATCH 11 86231090 1 BUMPER, RUBBER 5/16″ ID X 1.50 12 86083120 1 PLATE, BATTERY CART BACK 13 86076600 2 HANDLE, BATTERY CART 14 86004070 2 GRIP, POLISHER HANDLE 15 86276790 4 SCR, 5/16-18 X 1.75 HHCS SS 16 86276690 7 SCR, 5/16-18 X 1.75 CARR SS 17 86199430 2 CASTER SWIVEL 4″ 250# CPCTY 18 86078890 8 PLATE, CASTER SPACER 19 86277130 16 SCR, 5/16-18 X 1.00 CARRIAGE SS 20 86274910 1 SCR, 5/16-18 X 1.25HHCS GR5PLT 21 86232590 2 CASTER, 4″ HARD RUBBER RIGID 22 86001350 2 BUSHING, SPANNER .435 X 1.10 23 86011020 2 WHEEL, 3″ DIA CUSHION RUBBER 24 86271840 2 NUT, 5/16-18 HEX NYLOCK THIN SS 25 86008130 2 SPACER, 3/8OD X .62W X .312L, AL 26 86274730 2 SCR, 1/4-20 X 3/4 SHCS PLTD 27 86070790 2 BRKT, BATTERY LOCK MOUNT 28 86087340 2 SPACER, LATCH GUIDE 29 86070800 2 BRKT, BATTERY TRAY LOCK 30 86271870 2 NUT, 1/4-20 HEX NYLOCK THIN SS 31 86276070 1 SCR, 5/16-18 X 3/4 CARRIAGE SS

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

101

Ba t t e r y Ca rt -Opt ion

1 3

2

6
10 3

4 5
7

7 5

8

17

6

9

3 10

11 12

102

13

14

3 3 10

15 6 10

16

86347810 Chariot iVacuum 34

Bat t e r y Ca rt -Opt ion

REF PART NO. QTY

DESCRIPTION

1 86078330 1 PEDAL, BATTERY CART 2 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 3 86270830 12 NUT, 5/16-18 HEX NYLOCK SS 4 86087800 2 STIFFENER, PEDAL, BATTERY CART 5 86228840 4 BEARING, FLANGED .314ID X .502OD 6 86259410 6 WASHER, THRUST .51 ID X 1 OD X .063 7 86275760 4 SCR, 5/16-18 X 1 HHCS GR8 PLTD 8 86077140 2 LATCH, BATTERY CART 9 86226830 2 SPRING, EXT .68D X 3.00L X .098W 10 86010670 10 WASHER, 5/16 FLAT SS 11 86244280 1 LABEL, BATTERY CAR OPERATION 12 86276060 4 SCR, 5/16-18 X 2.5 CARR GR5 13 86254280 12 SPACER, 1.00 ODX .32ID X .375 14 86231150 4 BUSHING FLANGE, .314 X .502 OD 15 86259400 8 WASHER, THRUST .51 ID X 1 OD BRO 16 86276690 16 SCR, 5/16-18 X 1.75 CARR SS 17 86077530 2 LINKAGE, LATCH, BATT CART

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

103

Se a t -Opt ion
23 24

1
3 4 5 6
8 7

16

17

18

19

22 21

2

14

13

12 11 10 9

15

20

104

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86248390 1 PAD, REAR REST 2 86082640 1 PLATE, SEAT COVER 3 86276890 4 SCR, 5/16-18 X 3/4 PTHMS SS 4 86279460 2 WASHER, 1/2 SPLIT LOCK PLTD 5 86270710 1 NUT, WING 3/8-16 6 86271930 1 NUT, 3/8-16 HEX NYLOCK SS 7 86278910 3 WASHER, 3/8 ID X 7/8 OD SS 8 86070830 1 BRKT, LEFT REAR SEAT 9 86070840 1 BRKT, RIGHT REAR SEAT 10 86277710 1 SCR, 3/8-16 X 2.75 HHCS SS 11 86008650 1 COTTER, 1/4″ RING 12 86246320 1 LEVER, HANDLE LOCK 13 86272300 1 PIN, CLEVIS 3/16 X .88 PLTD 14 86251860 1 ROD, ARM HANDLE LOCK 4″ LG 15 86279620 2 WASHER, .41D X 1.3OD NYLON 16 86276070 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 17 86277510 1 SCR, 3/8-16 X 5.0 HHCS SS FT 18 86009200 1 KNOB, 3/8-16 4 PRONG ALUM 19 86254300 1 SPACER, SEAT LOCK 20 86094000 1 SEAT MOUNT POST 21 86276710 2 SCR, 5/16-18 X 2.0 CARRIAGE SS 22 86093790 1 RECEIVER ASSY, SEAT MOUNT 23 86010670 4 WASHER, 5/16 FLAT SS 24 86270830 4 NUT, 5/16-18 HEX NYLOCK SS

Se at -Opt ion

SERIAL NO. FROM

NOTES:

86347810 Chariot iVacuum 34

105

Wa rning Light -Opt ion 6

1
2 3 3 4

FRONT
5

106

7 3
6

1 2

REAR

86347810 Chariot iVacuum 34

REF PART NO. QTY

DESCRIPTION

1 86270990 4 NUT, 10-32 HEX NYLOCK SS 2 86010650 4 WASHER, #10 X 9/16 OD 3 86276820 4 SCR, 10-32 X 1/2 PTHMS BLK NP 4 86071490 1 BRKT, UPPER WARNING LIGHT 5 86270990 2 NUT, 10-32 HEX NYLOCK SS 6 86246200 2 LED AMBER LIGHT, 12V 7 86071500 1 BRKT, LOWER WARNING LIGHT

Wa rning Light -Opt ion

SERIAL NO.FROM

NOTES:

86347810 Chariot iVacuum 34

107

Serial Numbers

REF. NO.
1 2 3 4 5 6

10125650000020, 10125790000001 10125650000038, 10125790000001 10125650000259, 10125790000030 10125650000356, 10125790000057 10125650000379, 10125790000057 10125650000410, 10125790000062

MODEL: SERIAL #

108

86347810 Chariot iVacuum 34

Warranty

Kärcher North America Machine Warranty
Effective on all products shipped AFTER January 1st, 2015

Limited Warranty Kärcher North America warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Kärcher North America will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. This warranty gives you specific legal rights and you may also have other rights which vary from state-to-state. The warranty period is subject to the conditions stated below.

10 / 3 Warranty: 10 Years Polyethylene (PE) Housings, 3 Years Parts, and Service Labor Subject to conditions outlined below, Kärcher North America warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)

Service labor charges are covered for up to three (3) years from the date of purchase through authorized service provider. No travel coverage for cord- electric models. See table below for each general product model warranty coverage.

Upright Vacuums: Exceptions and Exclusions: Normal wear items not limited to brushes, foot pedal, cords, clutches, filters, gaskets, hoses, and bearings will be warranted for manufacturing defects for 90 days from the purchase date. All other items are 1 year parts and labor.

Product

Non- PE Parts

Service Labor

Belts (as long as the original user owns the product) Versamatic®/Axcess/CV300/CV380 Vacuum Motor, Swivel Neck and Chassis

Lifetime 3 years

1 year 3 years

Brush Motor, and Bag Housing

5 years

5 years

Sensor®Xp/Sensor S/UPV12

Belts (as long as the original user owns the product) Vacuum Motor and Chassis

Lifetime 2 years

1 year 2 years

Bag Housing

5 years

5 years

All other parts 3 years except: Brush strip, cord, filter & gaskets. Product Belts
Sensor 2, CVU 30/1, 36/1, 46/1 Vacuum motor and chassis Bag housing

Non-PE Parts

Lifetime 3 years 5 years

Service Labor 1 year 3 years 5 years

All Other Products: Product
Rider / Stand up Scrubbers, Extractors Rider/ Stand-up Vacuum, Burnishers
Rider Sweepers Walk Behind Scrubbers / Escalator Cleaner
Walk Behind Sweepers Battery/ Burnishers/ Extractors
Extractors / Compass Interim Cleaners
Wide Areas Vacuums Auto Mop
Air Movers/ Canister/ Wet/Dry Vacuum Microscrubbers Trek Vac
Spotter Extractors Broom/Steamer/SG2 C BP Propane Burnishers / Strippers

PE Housing & Parts 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 3 years 1 year 1 year 1 year –

Non- PE Parts 3 years or 2000 hours 3 years or 2000 hours
3 years 3 years or 2500 hours
3 years 3 years 3 years 3 years 3 years 3 years 1 year 3 years 1 year 1 year 1 year 2 years

Service Labor 3 years or 2000 hours 3 years or 2000 hours
3 years 3 years or 2500 hours
3 years 3 years 3 years 3 years 3 years 3 years 1 year 3 years 1year 1 year 1 year 1 year

Travel 6 Months 6 Months 6 Months 6 Months 6 Months 6 Months
–

Kärcher North America reserves the right to change its warranty policy without notice.

Kärcher North America · 1351 West Stanford Avenue · Englewood, CO 80110 USA Tel 800-444-7654 · Financial Service 800-804-6804 · Fax 866-271-0520 · email: Warrantyregistration@karcherna.com

86019540 REV R

Kärcher North America Machine Warranty
Effective on all products shipped AFTER January 1st, 2015
Product Exceptions & Exclusions · Mini Pro & BR 30/15 brush motors, one year coverage · Pump & pump motors one year coverage (excludes non-electric pumps which have three year coverage) · Electrical components, one year coverage · Tank bags carry a one year parts and service labor warranty. · Vacuum motors: Scrubbers/extractors/compass/wet & dry machines one year. · Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. · Kawasaki® engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine
manufacturer and must be repaired at an authorized service center.
Normal wear items and accessories including, but not limited to, belts, brushes, carbon brushes, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, squeegees, bearings, actuating cables, tires, and propane tanks will be warranted for manufacturing defects for 90-days from the purchase date.
The warranty commences on the purchase date by the original end user from an authorized agent, subject to proof of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Kärcher North America distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.
90 Day Warranty Extension Available Upon receipt of the Machine Registration, Kärcher North America will extend by 90 days, from the date of purchase, by the original end user, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.
This Warranty Shall Not Apply To: 1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity). 2. Products that have experienced shipping or freight damage. 3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer. 4. Excessive time for cleaning units in preparation for repair. 5. Any repairs resulting from poor initial service work or improper diagnosis. 6. Tune-up parts such as plugs, plug wires and condensers. 7. Any design alterations performed by an organization not authorized or specified by Kärcher North America. 8. Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. 9. High-pressure washing. 10. Electrical components exposed to moisture.
If difficulty develops during the warranty period, contact the authorized agent from whom the product was purchased. Kärcher North America may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to Returns department.
Use of Parts Not Approved By Kärcher North America Will Void All Warranties To insure a valid vacuum warranty, optimal performances, and improved indoor air quality, use genuine Windsor Kärcher group/ Kärcher Professional filters and bags.
A product sold before January 1st, 2015 shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Kärcher North America reserves the right to change its warranty policy without notice. Kärcher North America · 1351 West Stanford Avenue · Englewood, CO 80110 USA Tel 800-444-7654 · Financial Service 800-804-6804 · Fax 866-271-0520 · email: Warrantyregistration@karcherna.com

86019540 REV R

References

• Windsor Floor Care Equipment | Kärcher
• Manual-Hub.com – Free PDF manuals!

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>