SKIL PS4561C-10 40V Brushless Pole Saw Owner’s Manual

Owner’s Manual
Model: PS4561C-00
40V Brushless Pole Saw

SKIL PS4561C-10 40V Brushless Pole Saw

For Customer Service
1-877-SKIL-999 OR
www.skil.com

WARNING: To reduce the risk of injury, the user must read and understand the Owner’s Manual before using this product. Save these instructions for future reference.

WARNING

• Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
  – Lead from lead-based paints.
  – Crystalline silica from bricks, cement, and other masonry products.
  – Arsenic and chromium from chemically-treated lumber.

• Your risk from these exposures varies, depending upon how often you do this type of work.
  To reduce your exposure to these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

IMPORTANT SAFETY INSTRUCTIONS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING
When using electric gardening appliances, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury, including the following:
READ ALL INSTRUCTIONS
DANGER
Do not operate near electrical power lines. The unit has not been designed to provide protection from electric shock in the event of contact with overhead electric lines. Consult local regulations for safe distances from overhead electric power lines and ensure that the operating position is safe and secure before operating the saw chain pole saw.
WARNING
Wear appropriate personal hearing protection during use. Under some conditions and durations of use, noise from this product may contribute to hearing loss.
Avoid dangerous environment – Don’t use appliances in damp or wet locations.
Do not use in rain .
Keep children away – All visitors should be kept at a distance away from work area.
Dress properly – Do not wear loose clothing or jewelry. They can be caught in moving parts.
Use of rubber gloves and substantial footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.
Use safety glasses . Always use face or dust mask if operation is dusty.
Use right appliance – Do not use appliance for any job except that for which it is intended.
Do not grasp the exposed cutting blades or cutting edges when picking up or holding the appliance .
Do not force appliance – It will do the job better and with less likelihood of a risk of injury at the rate for which it was designed.
Do not overreach – Keep proper footing and balance at all times.
Stay alert – Watch what you are doing. Use common sense. Do not operate appliance when you are tired.
Keep all parts of the body away from the saw chain . Do not remove cut material or hold material to be cut when blades are moving. Make sure the switch is off when clearing jammed material. Saw chain continues to move after the switch is turned off. A moment of inattention while operating the pole saw may result in serious personal injury.
Carry the pole saw by the handle with the saw chain stopped . When transporting or storing the pole saw, always fit the saw chain device cover. Proper handling of the pole saw will reduce possible personal injury from the saw chain.
Hold the pole saw by insulated gripping surfaces only, because the saw chain may contact hidden wiring . A saw chain contacting a “live” wire may make exposed metal parts of the pole saw “live” and could give the operator an electric shock.
Do not use the pole saw in bad weather conditions, especially when there is a risk of lightning . This decreases the risk of being struck by lightning.
To reduce the risk of electrocution, never use near any electrical power lines . Contact with or use near power lines may cause serious injury or electric shock resulting in death. Always use two hands when operating the pole saw . Hold the pole saw with both hands to avoid loss of control .
Always use head protection when operating the pole saw overhead . Falling debris can result in serious personal injury.
Store idle appliances indoors – When not in use, appliances should be stored indoors in a dry and high or locked-up place with the battery pack removed and out of reach of children.
Maintain appliance with care – Keep cutting edge sharp and clean for best performance and to reduce the risk of injury. Follow instructions for lubricating and changing accessories. Keep handles dry, clean, and free from oil and grease.
Check damaged parts – Before further use of the product, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other condition that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this manual.
Prevent unintentional starting . Ensure the switch is in the OFF position before connecting to battery pack, picking up or carrying the appliance. Carrying the appliance with your finger on the switch or energizing appliance that have the switch ON invites accidents.
Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing appliance . Such preventive safety measures reduce the risk of starting the appliance accidentally.
Use only with the battery packs and chargers listed below:

BY8705-00
BY8708-00| SC5364-00
SC5376C-00

Recharge only with the charger specified by the manufacturer . A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use appliances only with specifically designated battery packs . Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another . Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact . If contact accidentally occurs, flush with water . If liquid contacts eyes, additionally seek medical help . Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or appliance that is damaged or modified . Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
Do not expose a battery pack or appliance to fire or excessive temperature . Exposure to fire or temperature above 265°F / 130°C may cause explosion.
Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions . Charging improperly or at temperatures outside of the specified range may damage the battery and increase the risk of fire.
Have servicing performed by a qualified repair person using only identical replacement parts . This will ensure that the safety of the product is maintained.
Do not modify or attempt to repair the appliance or the battery pack (as applicable) except as indicated in the instructions for use and care .

SAVE THESE INSTRUCTIONS

SYMBOLS

Safety Symbols
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.
WARNING
Be sure to read and understand all safety instructions in this Owner’s Manual, including all safety alert symbols such as “DANGER,”
“WARNING,” and “CAUTION” before using this tool. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury.

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
__**DANGER**|

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

__**__ WARNING**|

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

__**__ CAUTION**|

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTICE”, as in the example below:
NOTICE: Equipment and/or property damage may result if these instructions are not followed.

WARNING
The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

speed, orbits, etc. per minute
IPX4| Ingress protection degree| Protection from splashing water
| Alternating current| Type or a characteristic of current
| Direct current| Type or a characteristic of current
| Li-ion RBRC seal| Designates Li-ion battery recycling program
| Read manual symbol| Alerts user to read manual
| Do not expose to rain.| The tool can’t be used in rain or let outside during rain
| Wear eye protection symbol| Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product
| Wear ear protection| Pole saw noise may damage your hearing. Always wear sound barriers (ear plugs or ear mufflers) to protect your hearing.
| Wear head protection| Wear an approved safety hard hat to protect your head.
| Wear protective gloves| Protect your hands with gloves when handling saw and saw chain. Heavy-duty, nonslip gloves improve your grip and protect your hand.
---|---|---
| Wear safety footwear.| Wear non-slip safety footwear when using this equipment.
| Keep sufficient distance away from electrical power
lines| To prevent electrocution, do not operate within 50 ft. (15m) of overhead electrical lines. Contact with or use near power lines may cause serious injury or electric shock resulting in death

SYMBOLS (CERTIFICATION INFORMATION)
IMPORTANT: Some of the following symbols for certification information may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Laboratories.
| This symbol designates that this component is recognized by Underwriters Laboratories.
| This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
| This symbol designates that this tool is listed by the Canadian Standards Association.
| This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
| This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
| This symbol designates that this tool complies to NOM Mexican Standards.

GET TO KNOW YOUR POLE SAW

Power Head
Motor and chainsaw for cutting wood.
Trigger Switch
Turns the pole saw On and Off.
Lock-off Button
Helps to prevent accidental or unauthorized activating of the trigger switch. It must be depressed before the trigger switch can be activated.
Oil Tank Cap
Seals the oil tank.
Oil-Inspection Window
Provides a view of the oil level in the oil tank.
Guide Bar
Supports and guides the saw chain.
Chain Sheath
The chain sheath keeps the operator from coming in contact with the sharp chain bladeswhen the tool is not in use. It also helps keep the chain blades from being nicked or damaged when the tool is in transportation and storage.
Saw Chain
A loop of chain having cutting teeth that cut the wood when it is driven by the power head and supported by the guide bar.
Assist Handle
For easy control of the pole saw during cutting.
Rear Handle
Ergonomic handle improves comfort and grip.
Threaded Sleeve
Ensures reliable connection of two aluminum poles
Chain-Tensioning Adjusting Knob
Permits precise adjustment of chain tension.
Side Cover
Covers the chain sprocket and secures the guide bar.
Side-cover Knob
Locks/unlocks the side cover.
Battery-Release Button
Press to release the battery pack from the tool.
Latch
Locks the battery pack in place when installed on the tool.
Battery Ejector
Spring-loaded mechanism that aids in removing the battery.

SPECIFICATIONS

RECOMMENDED BAR AND CHAIN FOR THIS POLE SAW

ASSEMBLY

WARNING
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts, making adjustments, cleaning, or when not in use .
WARNING
If any parts are damaged or missing, do not operate this product until the parts are replaced . Use of this product with damaged or missing parts could result in serious personal injury.
WARNING
Do not attempt to modify this tool or create accessories not recommended for use with this tool . Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury.

Unpacking
This product requires assembly.

• Carefully remove the product and any accessories from the box. Make sure that all items listed on the box are included.
• Inspect the tool carefully to make sure that no breakage or damage occurred during shipping.
• Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
• If any parts are damaged or missing, please return the product to the place of purchase.

Assembling the Guide Bar and Chain

1. Remove the battery pack.

2.  Position the pole saw on its side on a firm,flatsurface, so that the side cover is facing upwards.

3.  Wear gloves. Remove the side cover by turning the side-cover knob counterclockwise(Fig. 2).

4.  Lay the new saw chain in a loop on a flat surface and straighten any kinks (Fig. 3a).

5.  Place the chain drive links into the guide bar groove. Position the chain so there is a loop at the back of the guide bar (Fig. 3b).

6. Hold the chain in position on the guide bar and place the loop around the sprocket of the power head.
   NOTICE: Small directional arrows are engraved in the saw chain (Fig. 4a). Another directional arrow is molded into the housing (Fig. 4a). When looping the saw chain onto the sprocket, make sure that the direction of the arrows on the saw chain corresponds to the direction of the arrow on the housing. If they face in opposite directions, turn over the saw chain and guide bar assembly (Fig. 4b).

7. Place the guide bar on the mounting surface by sliding the guide-bar slot over the alignment flanges. Make sure that the guide bar is correctly positioned over the fastening bolt.

8.  Attach the side cover to the housing so that the holes/pins and fastening bolt /thread hole are aligned with each other properly (Fig. 5). Lightly tighten the side-cover knob by turning it clockwise. The bar must be free to move for tension adjustment.
   NOTICE: To extend the guide-bar service life, invert the bar occasionally.

CAUTION The saw chain must be properly tensioned before using .

9. Lift up the tip of the guide bar and keep it slightly lifted as you adjust the tension.
   Ensure that the guide bar has some movement; loosen the side-cover knob slightly, if necessary.

10. Turn the chain-tension adjusting knob according to the chain-tension adjusting mark on the housing until all chain sections are just touching the bottom edge of the guide (Fig. 6a).

11. Check the chain tension using one hand, by pulling upwards on the chain against the weight of the product. The correct chain tension is achieved when the saw chain can be lifted by approx. 1/4 in. (6 mm) from the guide bar in the center (Fig. 6b).

12.  Re-adjust the tension as described above if you find that the chain saw is too loose or too tight.

13. Pull the saw chain along the upper side of the guide bar by hand (WEAR PROTECTIVE GLOVE!) from one end to the other several times. The chain should feel tight but still move freely.

14. Tighten the side-cover knob firmly to fix the guide bar.

Connect the Telescoping Pole to the Power-head Pole (Fig . 7)

1. Remove the battery pack.
2. Align the raised rib on the power-head pole with the arrow on the telescoping pole and push the power-head pole into the telescoping pole.
3.  Twist the front threaded sleeve onto the threaded connection of the telescoping pole securely.
4. Pull on the power-head pole to verify that it is securely locked in place.

WARNING
Be certain that the front threaded sleeve is fully tightened before operating the equipment; check it periodically for tightness during use to avoid serious personal injury .

Mount and Adjust the Assist Handle

1. Remove the battery pack from the pole saw.

2. Loosen the wing nut and remove it with the clamp bolt from the assist handle (Fig. 8a).

3. Press the assist handle onto the handle pole and turn the assist handle upward so that it points toward the top of the rear handle (Fig. 8b).

4.  Insert the clamp block and assemble the clamp bolt with the wing nut (Fig. 8c).

5. Do not fully tighten the wing nut. Adjust the assist handle position so that it is between the rear handle housing and the rear threaded sleeve of the telescoping pole(Fig. 8d). The handle should be adjusted so that your arm is straight when using the pole saw.

6. Press down the lock lever and tighten the wing nut so that the assist handle is secured from being rotated or moved on the handle pole.

Adjusting the telescoping pole height (Fig . 9)

1. Loosen the rear threaded sleeve counterclockwise.
2. Extend the telescoping pole to the required length.
3.  Tighten the rear threaded sleeve clockwise securely.

OPERATING INSTRUCTIONS

WARNING
To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack, or charger in fluid or allow a fluid to flow inside them . Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and  bleach or bleach-containing products, etc. can cause a short circuit.

WARNING
Do not use any attachments or accessories not recommended by the manufacturer of this product . The use of attachments or accessories not recommended can result in serious personal injury.
WARNING
Do not attempt to modify this tool or the battery pack or create accessories not recommended for use with this tool . Any such alteration or modification is misuse and could result in a hazardous condition leading to possibly serious injury.

WARNING
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts, making adjustments, cleaning, or when not in use .

WARNING
Do not allow familiarity with this product to make you careless .
Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING
Always wear eye protection with side shields marked to comply with ANSI Z87 .1, along with hearing protection . Failure to do so could result in objects being thrown into your eyes and other possibly serious injuries .

Application
This pole saw is intended to be used for limbing and pruning of trees.

Filling Oil Tank with Bar and Chain Lubricant

WARNING
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool before filling the tank with oil .

WARNING
Do not smoke or bring any fire or flame near the oil or the pole saw . Oil may spill and cause a fire.

NOTICE: The pole saw is not filled with oil at the time of purchase. It is essential to fill the tank with oil before use. Operating the pole saw without chain oil or when the oil level is below the minimum mark will result in damage to the pole saw. Chain life and  cutting capacity depend on optimum lubrication. The chain is automatically lubricated with chain oil during operation.

1. Remove the battery pack from the pole saw.
2. Clean the oil-tank cap and the area around it to ensure that no dirt falls into the oil tank.
3. Position the pole saw on its side on a firm, flat surface, so that the tank cap is facing upwards. Twist the oil-tank cap counterclockwise to remove it (Fig. 10).
4. Carefully pour the bar and chain oil into the tank. Be careful not to let the oil spill from the opening. Do not overfill and leave approx. 13/64 in (5 mm) space between the oil level and the inside edge of the tank to allow for expansion. Wipe off any excess oil.
5. Replace and fasten the cap.

NOTICE:

• We recommend using environment-friendly biodegradable chain oil specifically intended to be used with pole saws.
• Never use oil or other lubricants not specifically designed for use on the bar and chain. This can lead to a clogged oil system, which may cause premature wear of the bar and chain.
• Check the oil level frequently and fill when the oil level falls below the minimum line. Never operate the pole saw if the oil is not visible.
• Do not use dirty, used or otherwise contaminated oil. Damage may occur to the bar or chain.
• It is normal for oil to seep from the saw when it is not in use. To prevent seepage, empty the oil tank after each use, and then run the saw for one minute. When storing the tool for a long period of time, be sure the chain is lightly lubricated; this will prevent  rust on the chain and bar sprocket.
• To preserve natural resources, please recycle or dispose of oil properly. Consult your local waste authority for information regarding available recycling and disposal options.

To Attach/Detach Battery Pack
WARNING
Battery tools are always in operating condition .
Therefore, remove the battery when assembling parts, making adjustments, cleaning, when the tool is not in use, or when carrying it at your side . Removing the battery pack will prevent accidental starting that could cause serious personal injury .

To attach the battery pack (Fig . 11):

1. Align the ribs of the battery pack with the mounting slots in the pole saw’s battery port.
2. Slide the battery pack into the tool until it snaps into position.

NOTICE: Make sure that the latch on the pole saw snaps into place and the battery pack is secured to the tool before beginning operation.

To detach the battery pack (Fig . 12):
WARNING
Always be aware for the location of your feet, children, or pets when pressing the batteryrelease button . Serious injury could result if the battery pack falls . NEVER remove the battery pack at a high location .

1. Hold the battery pack in the palm of your hand.
2. Press the battery-release button with your thumb; the battery pack will disengage from the latch.
3. Grasp the battery pack and remove it from the pole saw.

Starting/Stopping the Pole Saw
Before Starting the Pole Saw:
DANGER
Never cut near power lines, electric cords, or other electric sources . If the bar and chain jams on any electrical cord or line, DO NOT TOUCH THE BAR, CHAIN OR THE ALUMINUM POLE! THEY CAN BECOME ELECTRICALLY LIVE AND MAY BE VERY DANGEROUS . Continue to hold the pole saw by the insulated rear handle or lay it down and away from you in a safe manner . Disconnect the electrical service to the damaged line or cord before attempting to free the bar and chain from the line or cord . Contact  with the bar, chain, other conductive parts of the pole saw, or live electric cords or lines will result in death by electrocution or serious injury.

WARNING
Do not use any attachments or accessories not recommended by the manufacturer of this product . The use of attachments or accessories not recommended can result in serious personal injury.
Before each use, inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced.

1. Remove the battery pack.
2. Make sure that the chain is properly mounted and correctly tensioned.
3. Check the tension of the side-cover knob before use. If it is loose, securely tighten the side-cover knob.
4. Check the oil level and fill the tank as needed. Make sure the chain is well lubricated.
5. Check the sharpness of the cutting teeth of the saw chain.
6. Hold the pole saw with both hands: with the right hand on the rear handle and the left hand on the assist handle.
7. Make sure that you have a secure and balanced footing. Watch out for obstacles such as tree stumps, roots, and ditches, which could cause you to trip or stumble.
8. Make sure the saw chain is not touching the ground or any other objects.
9. Make sure that cutting object does not exceed the usable cutting length of the pole saw.
   The tip of guide bar shall always be kept at least 2” (50mm) outside the outline of the wood log.

To Start the Pole Saw (Fig . 13)

1. Install the battery pack.
2. Make sure that no objects or obstructions that could come in contact with the bar and chain are in the immediate vicinity.
3. Grasp the assist handle and the rear handle firmly, using both hands.
4. Press and hold the lock-off button, then squeeze the trigger switch to start the saw.
   Release the lock-off button and continue to squeeze the trigger for continued operation.

WARNING
Do not attempt to start the saw when the saw chain is in a cut or in contact with any surface .

To Stop the Pole Saw
Move the pole saw away from cutting area, and then release the trigger switch to stop the pole saw.

WARNING
Always remove the battery pack from the pole saw during work breaks and after finishing work .

Cutting
Basic Cutting (Fig . 15a and 14b)
NOTICE: Practice cutting a few small logs using the following technique to get the “feel” of using your saw before you begin a major sawing operation. Follow the steps below to prevent damage to tree or shrub bark. Do not use a back- and-forth sawing motion.

1. Make a shallow first cut (1/4 of the limb diameter) on the underside of the limb, close to the main limb or trunk.

2. Make the second cut from the top side of the limb, outboard from the first cut. Continue the cut through the limb until the limb separates from the tree. Be prepared to balance the weight of the tool when the limb falls.

3. Make the final cut close to trunk.
   NOTICE: For the second and the final cuts (from the top of the limb or branch), hold the bucking spikes against the limb being cut (Fig. 14c). This will help to steady the limb and make it easier to cut. Allow the chain to cut for you; exert only light,  downward pressure. If you force the cut, damage to the bar, chain, or motor can result.

4. Release the trigger on the power head as soon as the cut is completed.
   NOTICE: Failure to follow proper cutting procedures will result in the bar and chain binding and becoming pinched or trapped in the limb. If this should happen:
   • Stop the motor and remove the battery pack.
   • If the limb can be reached from the ground, lift the limb while holding the saw. This should release the “pinch” and free the saw.
   • If the saw is still trapped, call a professional for assistance.

Limbing and Pruning (Fig .15)
This pole saw is designed for trimming small branches and limbs up to 8” (200mm) in diameter. For best results, observe the following precautions:
Plan the cut carefully. Be aware of the direction in which the branch will fall.

WARNING

• Branches may fall in unexpected directions. Do not stand directly under the branch being cut.
• The most typical cutting application is to position the pole saw at an angle of 60° or less, depending on the specific situation. As the angle of the pole-saw shaft to the ground increases, the difficulty of making the first cut (from the underside of the limb)  increases.
• Remove long branches in several stages.
• Cut lower branches first to allow the top branches more room to fall.
• Work slowly, keeping both hands on the saw with a firm grip. Maintain secure footing and balance.
• Keep the tree between you and the chain while limbing. Cut from the side of the tree opposite the branch you are cutting.
• Do not cut from a ladder; this is extremely dangerous. Leave such operations for professionals.
• Do not make a flush cut next to the main limb or trunk until you have cut off much of limb to reduce the weight. Following proper cutting procedures will prevent stripping the bark from the main trunk or limb.
• Do not use the pole saw for felling or bucking.
• To prevent electrocution, do not operate within 50 ft. (15m) of overhead electrical lines.
• Keep bystanders at least 50 ft. (15m) away.

MAINTENANCE

WARNING
To avoid serious personal injury, remove the battery pack from the pole saw before inspecting, cleaning, or performing maintenance . A battery-operated tool with the battery pack inserted is always on and can start accidently.

WARNING
When servicing, use only identical replacement parts . Use of any other parts could create a hazard or cause product damage .
Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced. Please contact customer  service or an authorized service center for assistance.

WARNING
Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust . If the operation is dusty, also wear a dust mask .

WARNING
When cleaning the pole saw, DO NOT immerse in water or other liquids .

WARNING
Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc ., come in contact with plastic parts .
Chemicals can damage, weaken, or destroy plastic, which may result in serious personal injury.

Cleaning
After each use, clean debris from the chain and guide bar with a soft brush. Wipe the pole saw surface with a clean cloth moistened with a mild soap solution.
Remove the side cover, and then use a soft brush to remove debris from the guide bar, saw chain, sprocket and side cover.
Always clean out wood chips, saw dust, and dirt from the guide bar groove when replacing the saw chain.

Replacing the Bar and Chain
WARNING
Before performing any maintenance, make sure that the battery pack is removed . Failure to heed this warning could result in serious personal injury.

WARNING
Always wear gloves when handling the bar and chain . These components are sharp and may contain burrs.
WARNING
Never touch or adjust the chain while the motor is running . The saw chain is very sharp.

NOTICE: When replacing the guide bar and chain, always use the specified bar and chain combination listed in the section: “Recommended Bar and Chain for this Pole Saw”.

1. Remove the battery, allow the saw to cool. Make sure the oil-tank cap is snag to prevent oil leakage.
2. Position the pole saw on its side on a firm, flat surface, so that the side cover is facing upwards.
3. Wear gloves. Remove the side cover by turning the side-cover knob counterclockwise (Fig. 16). Clean the side cover with a dry cloth.
4. Remove the bar and chain from the mounting surface. Remove the worn bar and chain.
5. Install new guide bar and saw chain, following the section: “Assembling the Guide Bar and Chain”.

NOTICE: This is a good time to inspect the drive sprocket for excessive wear or damage.

Adjusting the Chain Tension
WARNING
Always check the sawchain tension before use, after the initial cuts, and regularly during use . Upon initial operation, new chains can lengthen considerably. This is normal during the break-in period and the interval between future adjustments will lengthen  quickly.
Always maintain proper chain tension! A loose chain increases the risk of kickback!
A loose chain may jump out of the guide bar groove! This may injure the operator and damage the chain! A loose chain will cause rapid wear to the chain, guide bar and sprocket!

Tensioning the chain too tightly will overload the motor and cause damage, and insufficient tension can cause chain derailing, whereas a correctly tightened chain provides the best cutting characteristics and prolonged working life! The chain life mainly depends  upon sufficient lubrication and correct tensioning!

1. Stop the motor and remove the battery pack before adjusting the chain tension.
2. Loosen the side-cover knob.
3. Turn the chain-tensioning adjusting knob to adjust the chain tension. See the section:

“Assembling the Guide Bar and Chain” in this manual for additional information.
A cold chain is correctly tensioned when there is no slack on the underside of the guide bar and the chain is snug, but it can be turned by hand without binding. The chain must be retensioned whenever the flats on the drive links do not sit in the bar groove.
During normal saw operation, the temperature of the chain will increase.

The drive links of a correctly tensioned warm chain will hang approximately 3/64 in. (1.3 mm) out of the bar groove (Fig. 17).

NOTICE: New chains tend to stretch; check chain tension frequently and tension as required.
NOTICE: A chain tensioned while it is warm may be too tight upon cooling. Check the cold tension before next use.

Chain Maintenance
WARNING
Remove the battery pack before performing any maintenance . Failure to heed this warning could result in serious personal injury.

WARNING
Always wear gloves when handling the saw chain . These components are sharp and may contain burrs.
Use only low-kickback chains on this saw. This fast cutting chain will provide kickback reduction when properly maintained.
A properly sharpened saw chain cuts through wood effortlessly, even with very little pressure.
Never use a dull or damaged saw chain. A dull saw chain cutter leads to increased physical strain, increased vibration load, unsatisfactory cutting results and increased wear.
For smooth and fast cutting, the chain needs to be maintained properly. The chain requires sharpening when the wood chips are small and powdery, the chain must be forced through the wood during cutting, or the chain cuts to one side. During maintenance of  your chain, consider the following:

• Improper filing angle of the side plate can increase the risk of a severe kickback.
• Raker (depth gauge) clearance. Too low increases the potential for kickback. Not low enough decreases cutting ability.
• If cutter teeth have hit hard objects, such as nails and stones, or have been abraded by mud or sand on the wood, have the chain sharpened by a qualified service technician.

NOTICE: Inspect the drive sprocket for wear or damage when replacing the chain. If signs of wear or damage are present in the areas indicated, have the drive sprocket replaced by qualified service technician.

How to Sharpen the Cutters
Be careful to file all cutters (Fig. 18) to the specified angles and to the same length, as fast cutting can be obtained only when all cutters are uniform.

1. Remove the battery pack. Wear gloves for protection.

2. Properly tension the chain prior to sharpening. Refer to the section: “Adjusting the Chain Tension” earlier in this manual.

3. Use a 5/32” (4.0 mm) diameter round file and holder (available separately). Do all of your filing at the middle position of the guide bar.

4. Keep the file level with the top plate of the tooth. Do not let the file dip or rock.

5. Keep the correct sharpening angle of 30° between the file and the saw chain; see Fig. 19 and 21. Always use a file holder (available separately) when sharpening saw chains by hand. File holders have markings for the sharpening angle.

6. Using light but firm pressure, perform a stroke towards the front corner of the tooth. Lift the file away from the steel on each return stroke.

7. Make a few firm strokes on every tooth.
   File all left-hand cutters in one direction.
   Then move to the other side and file the right-hand cutters in the opposite direction.
   Occasionally remove filings from the file with a wire brush (Fig. 21).

WARNING
A dull or improperly sharpened chain can cause excessive motor speed during cutting, which may result in severe motor damage .
WARNING
Improper chain sharpening increases the potential of kickback .

WARNING
Failure to replace or repair a damaged chain can cause serious injury .

Top-Plate Sharpening Angles (Fig . 22)
CORRECT 30°- This optimal angle can be obtained only when the specified files and proper setting are used. File holders are marked with guide marks to align the file properly to produce the correct top plate angle.
LESS THAN 30°- The tooth is too dull for cutting.
MORE THAN 30°- The edge of the cutting tooth is feathered and dulls quickly.

Side-Plate Angle (Fig . 23)
CORRECT 60°- The optimal angle can be produced automatically if the correct diameter file is used in the file holder.
HOOK- “Grabs” and dulls quickly. Increases potential of KICKBACK. Results from using a file with a diameter that is too small, or a file held too low.
BACKWARD SLOPE- Requires too much feed pressure, causes excessive wear to bar and chain. Results from using a file with a diameter too large, or a file held too high.

Depth-Gauge Clearance

1. The depth gauge should be maintained at a clearance of 0.025 in. (0.6 mm), as shown in Fig. 24. Use a depth-gauge tool (available separately) to check the depth-gauge clearances.
2. Check the depth-gauge clearance every time the chain is filed. Use a flat file and a depthgauge jointer (both available separately) to lower all gauges uniformly (Fig. 25).
   Depthgauge jointers are available in 0.020 in. to 0.035 in. (0.5 mm to 0.9 mm). Use a 0.025 in.
   (0.6 mm) depth-gauge jointer.

Guide-Bar Maintenance
When the guide bar shows signs of wear, reverse it on the saw to distribute the wear for maximum bar life. The bar should be cleaned every day of use and checked for wear and damage. Feathering or burring of the bar rails is a normal process of bar wear. Such  faults should be smoothed with a file as soon as they occur. A bar with any of the following faults should be replaced:

• Wear inside the bar rails which permits thechain to lay over sideways.
• Bent guide bar.
• Cracked or broken rails.
• Spread rails.

The guide bar has a sprocket at its tip. The sprocket must be lubricated weekly with a grease syringe to extend the guide-bar life. Use a grease syringe to lubricate weekly with chain oil by means of the lubricating hole (Fig. 26). Turn the guide bar and check that  the lubrication holes and chain groove are free from impurities.

Reversing the Guide Bar

1. Remove the guide bar and chain from the pole saw following the section: “Replacing the Bar and Chain”.
2. Remove the chain from the guide bar and turn the guide bar over (Fig. 27). The bottom of the bar will be on the top.
3. Replace the chain on the bar.
4. Reassemble the guide bar and chain on the pole saw and adjust the chain tension, following the section: “Replacing the Bar and Chain” and “Adjusting the Chain Tension”.

Transportation

1. Switch the product off and remove the battery pack.
2. Clean the product.
3. Attach the chain sheath on the guide bar and chain.
4. Always carry the product by its handle.
5. Protect the product from any heavy impact or strong vibrations which may occur during transportation in vehicles.
6. Secure the product to prevent it from slipping or falling over.

Storage

1. Switch the product off and remove the battery pack.
2. Clean the product.
3. Attach the chain sheath on the guide bar and chain.
4. Clean the product and empty the oil tank.
5. Store the product and its accessories in a dark, dry, frost-free, well-ventilated place.
6. Always store the product in a place that is inaccessible to children. The ideal storage is below room temperature.
7. Keep away from corrosive agents such as garden chemicals and de-icing salts.

Service
We recommend that all tool service be performed by a SKIL Factory Service Center or Authorized SKIL Service Station.

TROUBLESHOOTING

2.  There is no electrical contact between the saw and battery  pack.
3.  The battery pack is depleted.
4.  The battery pack or pole saw is too hot.
5.  The lock-off button is not depressed before pressing the  trigger switch.
6.  Saw chain is bound in the wood.
7.  Debris in bar groove.
8.  Debris in side cover.| 1.  Attach the battery pack to the pole saw.
2.  Remove the battery pack, check contacts and reinstall the  battery pack
3.  Charge the battery pack.
4.  Allow the battery pack or pole saw to cool.
5.  Press down the lock-off button and hold it, then depress the  trigger switch to turn on the pole saw
6.  Release the trigger switch; remove the saw chain and guide  bar from the wood, then restart the pole saw.
7.  With the saw turned OFF, press the saw chain against the  wood, move the pole saw back and forth to discharge the debris.
8.  Remove battery pack, then remove side cover and clean out  debris.
Motor runs, but chain does not rotate.| Chain does not engage drivesprocket.| Reinstall the chain, making sure that the drive links on the chain  are fully seated on the sprocket.
Pole saw does not cut properly.| 1.  Insufficient chain tension.
2.  Dull chain.
3.  Chain installed backwards.
4.  Worn chain.
5.  Dry or excessively stretched chain.
6.  Chain not in bar groove.| 1.  Readjust the chain tension, following the section: “Adjusting  the Chain Tension”.
2.  Sharpen the chain cutters, following the section: “How to  Sharpen the Cutters”.
3.  Reinstall the saw chain, following the section: “Replacing the  Bar and Chain”.
4.  Replace the chain, following the section: “Replacing the Bar  and Chain”.
5.  Check the oil level. Refill the oil tank if necessary.
6.  Reinstall the saw chain, following the section: “Replacing the  Bar and Chain”.
Bar and chain running hot and  smoking.| 1.  Check chain tension for over- tightened condition.
2.  Chain oil tank is empty.
3.  Debris in guide bar groove.| 1.  Re-tension the saw chain; see the section: “Adjusting the  Chain Tension”.
2.  Filling bar and chain lubricant.
3.  Clear the debris in the groove.

LIMITED WARRANTY OF SKIL CONSUMER TOOLS

5 YEAR LIMITED WARRANTY
Chervon North America, Inc. (“Seller”) warrants to the original purchaser only, that all SKIL consumer TOOLS will be free from defects in material or workmanship for a period of five years from date of purchase, if original purchaser registers the product within  30 days from purchase. BATTERIES AND CHARGERS are warranted for 2 years. Product registration can be completed online at www.Registermyskil.com. Original purchasers should also retain their receipt as proof of purchase. THE FIVE- YEAR WARRANTY  PERIOD FOR TOOLS IS CONDITIONED ON REGISTRATION OF THE PRODUCT WITHIN 30 DAYS OF PURCHASE.
If original purchasers do not register their product within 30 days of purchase, the foregoing limited warranty will apply for a duration of three years for tools. All batteries and chargers will remain under the two-year limited warranty.
Notwithstanding the foregoing, if a SKIL consumer tool is used for industrial, professional, or commercial purposes, the foregoing warranty will apply for a duration of ninety days, regardless of registration.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in  material or workmanship and which have not been misused, carelessly handled, or repaired by persons other than Seller or Authorized Service Station. To make a claim under this Limited Warranty, you must return the complete product, transportation prepaid,  to any SKIL Factory Service Center or Authorized Service Station. For Authorized SKIL Power Tool Service Stations, please visit www.Registermyskil.com or call 1-877-SKIL-999 (1-877-754-5999). /
THIS WARRANTY DOES NOT COVER ROUTINE MAINTENANCE PARTS AND CONSUMABLES THAT CAN WEAR OUT FROM NORMAL USE WITHIN THE WARRANTY PERIOD, INCLUDING BLADES, TRIMMER HEADS, CHAIN BARS, SAW CHAINS,  BELTS, SCRAPER BARS, AND BLOWER NOZZLES.
ANY IMPLIED WARRANTIES APPLICABLE TO A PRODUCT SHALL BE LIMITED IN DURATION EQUAL TO THE DURATION OF THE EXPRESS WARRANTIES APPLICABLE TO SUCH PRODUCT, AS SET FORTH IN THE FIRST PARAGRAPH ABOVE.  SOME STATES IN THE U.S., SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
THIS WARRANTY DOES NOT COVER THE DAMAGE RESULTING FROM MODIFICATION, ALTERATION, OR UNAUTHORIZED REPAIR. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL  DAMAGES  INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S.
AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PRODUCTS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT  YOUR LOCAL SKIL DEALER OR IMPORTER.

© Chervon North America, 1203 E.
Warrenville Rd, Naperville, IL 60563.

References

• Log In to Your Owner Account | SKIL
• Log In to Your Owner Account | SKIL
• Innovative Tools with Tech You Can Use |SKIL

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