NXS VACON NXP Air Cooled

Product Information

Specifications

• Product Name: AC Drives
• Application Manual: 13006.emf
• Document Code: DPD01305A
• Date: 02.05.2013

Description of Parameters

The manual describes the applications in package
ASFIG100V105.vcn. The package includes the following
applications:

• Basic – typically used in booster stations (see page 11)

• MultiMaster PFC (MMPFC) – typically used in booster stations
  (see page 18)

• Advanced Level Control (ALC) – typically used for level control
  in storage tanks (see page 37)

• MultiFollower PFC (MFPFC) – typically used in booster stations
  (see page 56)

You can get your Vacon drive with ASFIG100V105.vcn preloaded
from the factory or download it to your Vacon drive afterwards.
Once you have the application package loaded into your drive,
select the application of your choice with parameter S6.2 in system
menu M6.

Commissioning Notes

Always read chapter Commissioning in the product’s User’s Manual
before you begin.

• Set motor parameters according to the rating plate of the motor
  and the parameters for the pump/fan/compressor.

• If you want to test the Autochange function, set the Interval
  Time (ID1501) to 0. Autochange will then occur after 5 minutes of
  running. Remember to set a correct value after testing.

Drive Status Indication

On monitoring page V1.23, you can find the Drive Status. This
value gives you information about the current status of the
drive.

• 0 = OFF: The automatics are not enabled via DIN1.

• 2 = Stand-by: The drive is activated but waiting for permission
  to start (not used as leading drive) either via a start command
  from the other drives (MMPFC) or depending on the actual value
  (ALC).

• 3 = Regulating: The drive is working as the leading drive in
  the system.

• 4 = Nominal production: The drive has locked itself to nominal
  production frequency, (ID102 or ID1513). The regulation is handled
  by another drive.

• NOTE: In the MultiFollower PFC application, this status has a
  different meaning: 4 = Following. The regulation is handled by
  another drive, and this drive is following the frequency reference
  of the leading drive.

• 5 = Sleeping: The drive is the leading drive, but the actual
  value (pressure) is so high that the drive has gone into sleep
  status.

On monitoring page V1.24, you can also find a value called
Status Word. In case of application malfunctioning, this value will
be needed by Vacon service personnel.

Pressure/Level Feedback

Individual sensor for each drive gives a redundant system
(preferable).

Figure 1 shows different options to connect the pressure or
level transmitter.

Function / Terminal Programming Methods

There are two methods for programming the input and output
signals for the NX drives. The first method is called the FTT or
Function To Terminal, the other method is called TTF or Terminal To
Function.

Product Usage Instructions

Commissioning

Before starting the commissioning process, make sure to read the
Commissioning chapter in the product’s User’s Manual.

Follow these steps to commission the AC drive:

1. Set motor parameters according to the rating plate of the motor
   and the parameters for the pump/fan/compressor.

2. If you want to test the Autochange function, set the Interval
   Time (ID1501) to 0. Autochange will then occur after 5 minutes of
   running. Remember to set a correct value after testing.

Drive Status Indication

The Drive Status provides information about the current status
of the drive. To check the Drive Status:

1. Go to monitoring page V1.23.
2. Look for the value displayed for Drive Status.
3. Refer to the following codes for interpretation:

• 0 = OFF: The automatics are not enabled via DIN1.

• 2 = Stand-by: The drive is activated but waiting for permission
  to start (not used as leading drive) either via a start command
  from the other drives (MMPFC) or depending on the actual value
  (ALC).

• 3 = Regulating: The drive is working as the leading drive in
  the system.

• 4 = Nominal production: The drive has locked itself to nominal
  production frequency, (ID102 or ID1513). The regulation is handled
  by another drive.

• NOTE: In the MultiFollower PFC application, this status has a
  different meaning: 4 = Following. The regulation is handled by
  another drive, and this drive is following the frequency reference
  of the leading drive.

• 5 = Sleeping: The drive is the leading drive, but the actual
  value (pressure) is so high that the drive has gone into sleep
  status.

On monitoring page V1.24, you can find a value called Status
Word. This value may be needed by Vacon service personnel in case
of application malfunctioning.

Pressure/Level Feedback

It is recommended to use an individual sensor for each drive to
create a redundant system. Follow the instructions below to connect
the pressure or level transmitter:

Option 1:

• Connect the AI2+ wire from the sensor to the corresponding AI2+
  terminal on the drive.

• Connect the AI2- wire from the sensor to the corresponding AI2-
  terminal on the drive.

• Connect the +24V wire from the external power supply to the
  +24V terminal on the drive.

• Connect the GND wire from the external power supply to the GND
  terminal on the drive.

Option 2:

• Connect the AI2+ wire from the sensor to the corresponding AI2+
  terminal on the drive.

• Connect the AI2- wire from the sensor to the corresponding AI2-
  terminal on the drive.

• Connect the +24V wire from the external power supply to the
  +24V terminal on the drive.

• Connect the GND wire from the external power supply to the GND
  terminal on the drive.

• Connect the CMB wire from the sensor to the CMB terminal on the
  drive.

Function / Terminal Programming Methods

There are two methods for programming the input and output
signals for the NX drives:

1. FTT (Function To Terminal): Use this method to program the
   input and output signals by assigning functions to specific
   terminals.

2. TTF (Terminal To Function): Use this method to program the
   input and output signals by assigning terminals to specific
   functions.

FAQ

Q: What are the different applications included in the

ASFIG100V105.vcn package?

A: The ASFIG100V105.vcn package includes the following
applications:

• Basic
• MultiMaster PFC (MMPFC)
• Advanced Level Control (ALC)
• MultiFollower PFC (MFPFC)

Q: Can I download the application package to my Vacon drive

afterwards?

A: Yes, you can download the ASFIG100V105.vcn application
package to your Vacon drive after purchase.

Q: How do I select the application of my choice?

A: Once you have the application package loaded into your drive,
select the application of your choice by adjusting parameter S6.2
in system menu M6.

Q: How can I test the Autochange function?

A: To test the Autochange function, set the Interval Time
(ID1501) to 0. Autochange will then occur after 5 minutes of
running. Remember to set a correct value after testing.

Q: What does the Drive Status indicate?

A: The Drive Status provides information about the current
status of the drive. The different codes and their meanings are as
follows:

• 0 = OFF
• 2 = Stand-by
• 3 = Regulating
• 4 = Nominal production
• 5 = Sleeping

Q: How do I connect the pressure or level transmitter?

A: There are multiple options to connect the pressure or level
transmitter. Please refer to Figure 1 in the manual for detailed
wiring diagrams.

Q: What are the programming methods for input and output

signals?

A: The two programming methods for input and output signals
are:

• FTT (Function To Terminal)
• TTF (Terminal To Function)

vacon®nx
ac drives
water solutions
application manual

13006.emf
NOTE! You can download the English and French product manuals with applicable safety, warning and caution information from www.vacon.com/downloads. REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/downloads.

vacon · 3

INDEX

Document code:DPD01305A Date: 02.05.2013

0. General ……………………………………………………………………………………………………………… 4 0.1 Commissioning notes ………………………………………………………………………………………………….. 4 0.2 Drive status indication …………………………………………………………………………………………………. 4 0.3 Pressure/Level feedback …………………………………………………………………………………………….. 6 0.4 Function / terminal programming methods…………………………………………………………………… 7 0.5 Defining an input for a certain function on keypad………………………………………………………….. 9 0.6 Circuit diagram of MultiMaster PFC and Advanced Level Control applications ……………….. 10

1. Basic application……………………………………………………………………………………………….. 12 1.1 Introduction………………………………………………………………………………………………………………. 12 1.2 Motor protection functions in the Basic Application ……………………………………………………… 12 1.3 Control I/O………………………………………………………………………………………………………………… 13 1.4 Control signal logic in Basic Application ……………………………………………………………………… 14 1.5 Basic Application ­ Parameter lists…………………………………………………………………………….. 15

2. MultiMaster PFC application……………………………………………………………………………….. 18 2.1 Brief description of MultiMaster PFC application …………………………………………………………. 18 2.2 Functionality …………………………………………………………………………………………………………….. 18 2.3 Chained control and autochange ………………………………………………………………………………… 19 2.4 Control I/O………………………………………………………………………………………………………………… 20 2.5 Control signal logic in MultiMaster PFC Application …………………………………………………….. 22 2.6 MultiMaster PFC Application ­ Parameter lists……………………………………………………………. 23

3. Advanced Level Control application ……………………………………………………………………… 37 3.1 Brief description ……………………………………………………………………………………………………….. 37 3.2 Functionality …………………………………………………………………………………………………………….. 37 3.3 Level control and autochange …………………………………………………………………………………….. 38 3.4 Control I/O………………………………………………………………………………………………………………… 39 3.5 Control logic in Advanced Level Control Application …………………………………………………….. 41 3.6 Advanced Level Control Application ­ Parameter lists………………………………………………….. 42

4. MultiFollower PFC application …………………………………………………………………………….. 56 4.1 Brief description ……………………………………………………………………………………………………….. 56 4.2 Functionality …………………………………………………………………………………………………………….. 56 4.3 Chained regulation and autochange ……………………………………………………………………………. 57 4.4 Sharing of frequency reference ………………………………………………………………………………….. 59 4.5 Control I/O for MultiFollower PFC ………………………………………………………………………………. 60 4.6 Control signal logic in MultiFollower PFC Application ………………………………………………….. 62 4.7 MultiFollower PFC Application ­ Parameter lists…………………………………………………………. 63 4.8 Keypad control (Control keypad: Menu M3)………………………………………………………………….. 76 4.9 Expander boards (Control keypad: Menu M7) ………………………………………………………………. 76

5. Description of parameters ………………………………………………………………………………….. 77 5.1 Keypad control parameters………………………………………………………………………………………..122

6. Appendices……………………………………………………………………………………………………… 123 6.1 Parameters of motor thermal protection (ID’s 704 to 708):……………………………………………123 6.2 Parameters of Stall protection (ID’s 709 to 712): ………………………………………………………….123 6.3 Parameters of Underload protection (ID’s 713 to 716):………………………………………………….124 6.4 Fieldbus control parameters (ID’s 850 to 859) ……………………………………………………………..124

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General

0. GENERAL This manual describes the applications in package ASFIG100V105.vcn. The package includes the following applications:
– Basic, see page 11 – MultiMaster PFC (MMPFC), typically used in booster stations, see page 18 – Advanced Level Control (ALC), typically used for level control in storage tanks, see page 37 – MultiFollower PFC (MFPFC), typically used in booster stations, see page 56.
You can get your Vacon drive with ASFIG100V105.vcn preloaded from factory or you can download it to your Vacon drive afterwards. Once you have the application package loaded into your drive select the application of your choice with parameter S6.2 in system menu M6.
0.1 Commissioning notes Always read chapter Commissioning in the product’s User’s Manual before you begin.
Set motor parameters according to the rating plate of the motor, and the parameters for the pump/fan/compressor.
0.1.1 Using MultiMaster PFC or Advanced Level Control applications It is important that the Own ID (ID1500) is set, and that all drives in the same chain have a unique number. Also the parameter Number of Drives (ID1502) has to be correct (MMPFC only) In order to ensure the proper functioning of the communication, the diode and the other connections (See Figure 9) have to be made correctly. The CMA and CMB have to be isolated from ground. This is done by setting the jumpers of block X3 on the OPT-A1 board as shown in Figure 10.
If you want to test the Autochange function, set the Interval Time (ID1501) to 0. Autochange will then occur after 5 min running. Remember to set a correct value after testing.
0.2 Drive status indication On monitoring page V1.23 you can find the Drive Status. This value gives you information about the current status of the drive.
0 = OFF
The automatics are not enabled via DIN1.
1 = Communication line error The communication between the drives has been down for more than 10 seconds. Check connections, diodes (also polarity), check that the CMA and CMB are open (See Figure 10 below). This error cannot be reset through the Reset command. To reset, turn DIN1 OFF and back ON in one or several drives. This error may also appear if the grounding between the drives is insufficient. During tests of the system without complete cabling, connect the GND’s (pin 13) of the drives with a wire.
2 = Stand-by The drive is activated but waiting for permission to start (not used as leading drive) either via a start command from the other drives (MMPFC) or depending of the actual value (ALC).

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General

vacon · 5

3 = Regulating The drive is working as the leading drive in the system.
4 = Nominal production The drive has locked itself to nominal production frequency, (ID102 or ID1513). The regulation is handled by another drive.
NOTE: In the MultiFollower PFC application this status has a different meaning: 4 = Following The regulation is handled by another drive and this drive is following the frequency reference of the leading drive.
5 = Sleeping The drive is the leading drive, but the actual value (pressure) is so high so the drive has gone into sleep status.
On monitoring page V1.24 you can also find a value called Status Word. In case of application malfunctioning, this value will be needed by Vacon service personnel.

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0.3 Pressure/Level feedback Individual sensor for each drive gives a redundant system (preferable).

–

4 AI2+ 5 AI2-

6 +24V

7 GND

A common transducer can also be used.

External 24V
+ supply

–

4 AI2+

–

5 AI2-

6 +24V

7 GND

4 AI2+ 5 AI2-
6 +24V 7 GND

4 AI2+ 5 AI2-
6 +24V 7 GND
Or:

–

4 AI2+ 5 AI2-

12 +24V

13 GND

17 CMB

4 AI2+ 5 AI2-
12 +24V 13 GND 17 CMB

4 AI2+ 5 AI2-
12 +24V 13 GND 17 CMB
Figure 1. Different options to connect the pressure or level transmitter

General

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General

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0.4 Function / terminal programming methods
There are two methods for programming the input and output signals for the NX drives. The first method is called the FTT or Function To Terminal, the other method is called TTF or Terminal To Function.

In FTT, the terminal appears as a parameter and the user defines which function he wants to be activated with the specific terminal. This is the traditional way of I/O programming. See Figure 2.
In the figure, the function Run Enable is activated via DIN3.

P2.2.2 DIN3 function: 0= Not Used 1= Ext.Fault (cc) 2= Ext.Fault (oc) 3= Run Enable 4= Acc/Dec….
Figure 2. FTT programming method

In TTF, the different functions appear as parameters and the user defines to which terminal he wants to connect the function. This method allows a flexible use of additional I/O boards. See Figure 3.
P2.3.29.1 Ready = A.1 P2.3.29.2 Run = 0.2 P2.3.29.3 Fault = B.1 P2.3.29.4 Fault, inv. = 0.1
Figure 3. TTF programming method
The examples in Figure 3 presuppose the connection of option boards OPT-A1 and OPT-A2:
‘Ready’ function is connected to slot A, 1st digital or relay output (DO1), ‘Run’ function is connected to a virtual board with value TRUE, i.e. active ‘Fault’ function is connected to slot B, 1st digital or relay output (RO1) ‘Fault inverted’ function is connected to a virtual board with value FALSE, i.e. NOT active
The first letter represents the slot (0 = virtual slot) and the number is the index number of the terminal. Depending on the option board, there can be several (or no) inputs and/or outputs available. If there are both inputs and outputs on the same board the first input is named A.1. Note that the first output is also named A.1.
NOTE! With this method, is it possible to have several signals connected to one hardware input, but only one signal can control one hardware output.

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A BCDE

Virtual Board on slot 0:
Analog In 1 2 3 4 5 6 7 8 9 10 Digital In 1 2 3 4 5 6 7 8 9 10 Analog Out 1 2 3 4 5 6 7 8 9 10 Digital Out 1 2 3 4 5 6 7 8 9 10

1

2

Analog In 0% 20%

Digital In FALSE TRUE
Using eg. for testing purpose!

3-10 100% TRUE

General

NXOPTA2 on slot B:

NXOPTA1 on slot A:

Analog In 1 2 3 4 5 6 7 8 9 10 Digital In 1 2 3 4 5 6 7 8 9 10 Analog Out 1 2 3 4 5 6 7 8 9 10 Digital Out 1 2 3 4 5 6 7 8 9 10

Analog In 1 2 3 4 5 6 7 8 9 10 Digital In 1 2 3 4 5 6 7 8 9 10 Analog Out 1 2 3 4 5 6 7 8 9 10 Digital Out 1 2 3 4 5 6 7 8 9 10

Figure 4. Capacity of an interface board

Each option board can have up to 10 inputs and/or outputs of each type, but all 10 are not necessarily used on every board (the amount of terminals causes limitations).

Figure 4 describes the standard option board.

Available inputs and outputs on Vacon basic option boards
OPT-A1 in slot A: · two analogue inputs available, named A.1 and A.2 when programming · six digital inputs, named A.1 to A.6 when programming · one analogue output, named A.1 when programming · one digital output, named A.1 when programming

OPT-A2 in slot B: · two digital outputs available, named B.1 and B.2 when programming

Note: In spite of the terminal type (input/output, digital/analogue), the naming principle is the same for all terminals on the same board. Therefore, the first analogue input on board OPT-A1 is named A.1, but the first digital output on board OPT-A1 is also named A.1.

Functions that are not used are programmed to the virtual board in slot 0. Depending of the needed value or level the number is set to 1, 2 or 3.

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General

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0.5 Defining an input for a certain function on keypad
Connecting a certain function (input/output) to a certain input/output is done by giving the parameter an appropriate value. The value is formed of the Board slot on the Vacon NX control board (see the product’s User’s Manual) and the respective signal number, see below.

Function name

I/O term

READY

Overtemp warn. DigOUT:B.1

Slot Terminal number Terminal type

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Figure 5. MultiMaster PFC Application, control diagram Tel. +358 (0)201 2121 · Fax +358 (0)201 212 205

VACON BOX AK2
X1:5 X1:6 X1:7 X1:8
X1:1 X1:2

X1:3

10

2

X1:4

S1

PE

X20:1

X20:2

X20:3 X20:4

1357

1

X

X

0

2X

X

2468

0(4) … 20mA

P

I

+24V

To Pin20 on the other drive

To Pin17 on the other drive

VACON NX
NXOPTA1
1 +10Vref 2 AIA1+ 3 AIA14 AIA2+ 5 AIA26 +24V 7 GND 8 DIN1 9 DIN2 10 DIN3 11 CMA 12 +24V 13 GND 14 DIN4 15 DIN5 16 DIN6 17 CMB 18 AOA1+ 19 AOA120 DOA1
NXOPTA2
21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2
PE

0.6 Circuit diagram of MultiMaster PFC and Advanced Level Control applications

General

10 · vacon

General

Figure 6. Advanced Level Control Application, control diagram 24-hour support +358 (0)40 837 1150 · Email: vacon@vacon.com

To Pin20 on the other drive

To Pin17 on the other drive

X2:5 X2:6 X2:7 X2:8
X2:1 X2:2

X2:3

10

2

X2:4

S2 VACON BOX AK2

0(4) … 20mA

P

I

+24V

PE
VACON NX
NXOPTA1
1 +10Vref 2 AIA1+ 3 AIA14 AIA2+ 5 AIA26 +24V 7 GND 8 DIN1 9 DIN2 10 DIN3 11 CMA 12 +24V 13 GND 14 DIN4 15 DIN5 16 DIN6 17 CMB 18 AOA1+ 19 AOA120 DOA1
NXOPTA2 21 RO1 22 RO1 23 RO1 24 RO2 25 RO2 26 RO2
PE

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Basic application

1. BASIC APPLICATION 1.1 Introduction
The Basic Application is easy and flexible to use due to its versatile fieldbus features. It is the default setting on delivery from the factory. Otherwise select the Basic Application in menu M6 on page S6.2. See the product’s User’s Manual.
Digital input DIN3 is programmable.
The parameters of the Basic Application are explained in Chapter 5 of this manual. The explanations are arranged according to the individual ID number of the parameter.

1.2 Motor protection functions in the Basic Application
The Basic Application provides almost all the same protection functions as the other applications:
· External fault protection · Input phase supervision · Undervoltage protection · Output phase supervision · Earth fault protection · Motor thermal protection · Thermistor fault protection · Fieldbus fault protection · Slot fault protection
Unlike the other applications, the Basic Application does not provide any parameters for choosing the response function or limit values for the faults. The motor thermal protection is explained in more detail on page 105.

1

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Basic application

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1.3 Control I/O

Reference potentiometer, 1…10 k

OPT-A1
Terminal 1 +10Vref 2 AI1+

Signal Reference output Analogue input, voltage range 0–10V DC

Description Voltage for potentiometer, etc. Voltage input frequency reference

3 AI1- I/O Ground

Ground for reference and controls

4 AI2+ Analogue input, current range Current input frequency reference

5 AI2- 0–20mA

6 +24V Control voltage output 7 GND I/O ground 8 DIN1 Start forward

Voltage for switches, etc. max 0.1 A Ground for reference and controls Contact closed = start forward

9 DIN2 Start reverse

Contact closed = start reverse

10 DIN3 External fault input (programmable)
11 CMA Common for DIN 1–DIN 3

Contact open = no fault Contact closed = fault Connect to GND or +24V

READY RUN

12 +24V Control voltage output

Voltage for switches (see #6)

13 GND I/O ground

Ground for reference and controls

14 DIN4 Multi-step speed select 1

DIN4

DIN5

Frequency ref.

15 DIN5 Multi-step speed select 2

Open Closed

Open Open

Ref.Uin Multi-step ref.1

Open

Closed Multi-step ref.2

Closed Closed RefMax

16 DIN6 Fault reset

Contact open = no action

Contact closed = fault reset

17 CMB Common for DIN4–DIN6

Connect to GND or +24V

mA

18 AO1+ Output frequency 19 AO1- Analogue output

20 DO1 Digital output

Programmable Range 0–20 mA/RL, max. 500 Programmable

READY

Open collector, I50mA, U48 VDC

OPT-A2

21 RO1

Relay output 1

22 RO1

RUN

23 RO1

24 RO2

Relay output 2

220

25 RO2

FAULT

VAC

26 RO2

Table 1. Basic application default I/O configuration.

Note: See jumper selections below. More information in the product’s User’s Manual.

Jumper block X3: CMA and CMB grounding
CMB connected to GND CMA connected to GND
CMB isolated from GND CMA isolated from GND
CMB and CMA internally connected together, isolated from GND

= Factory default

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14 · vacon 1.4 Control signal logic in Basic Application

Basic application

DIN4 DIN5 AI1 AI2

R3.2 Keypad reference

ID117 I/O Reference

ID105 Preset Speed 1 ID106 Preset Speed 2
ID125 Control place

ID102 Max Frequency

Internal frequency reference

DIN1 DIN2

Start forward Start reverse

Reference from fieldbus Start/Stop from fieldbus Direction from fieldbus
Start/Stop and reverse logic

Reset button Start/Stop buttons
Start/Stop

ID123 Keypad direction

Reverse

DIN6 DIN3

Fault reset input External fault input (programmable)

Internal Start/Stop Internal reverse

1 Internal fault reset

Figure 7. Control signal logic of the Basic Application

NX12 k00 .fh 8

1

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Basic application

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1.5 Basic Application ­ Parameter lists
On the next pages you will find the lists of parameters within the respective parameter groups. Each parameter includes a link to the respective parameter description. The parameter descriptions are given on pages 77 to 122.

Column explanations:

Code
Parameter Min Max Unit Default Cust ID

= Location indication on the keypad; Shows the operator the present parameter number
= Name of parameter = Minimum value of parameter = Maximum value of parameter = Unit of parameter value; Given if available = Value preset by factory = Customer’s own setting = ID number of the parameter

= Parameter value can only be changed after the frequency converter has been stopped.

1.5.1 Monitoring values (Control keypad: menu M1)
The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product’s User’s Manual for more information.

Code

Parameter

Unit ID

Description

V1.1 Output frequency

Hz

1 Output frequency to motor

V1.2 Frequency reference

Hz 25 Frequency reference to motor control

V1.3 Motor speed

rpm 2 Motor speed in rpm

V1.4 Motor current

A

3

V1.5 Motor torque

%

4 Calculated shaft torque

V1.6 Motor power

%

5 Motor shaft power

V1.7 Motor voltage

V

6

V1.8 DC link voltage

V

7

V1.9 Unit temperature

°C

8 Heatsink temperature

V1.10 Motor temperature

%

9

Calculated motor temperature

V1.11 Voltage input

V

13 AI1

V1.12 Current input

mA 14 AI2

V1.13 DIN1, DIN2, DIN3

15 Digital input statuses

V1.14 DIN4, DIN5, DIN6

16 Digital input statuses

V1.15 DO1, RO1, RO2

17

Digital and relay output statuses

V1.16 Analogue Iout

mA 26 AO1

M1.17 Multimonitoring items

Displays three selectable monitoring values

Table 2. Monitoring values

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Basic application

1.5.2 Basic parameters (Control keypad: Menu M2 G2.1)

Code P2.1

Parameter Min frequency

Min

Max

Unit Default Cust ID

0,00 Par. 2.2 Hz

0,00

101

Note

P2.2

Max frequency Par. 2.1 320,00

Hz

P2.3 Acceleration time 1 0,1

3000,0

s

50,00 3,0

NOTE: If fmax > than the

102

motor synchronous speed, check suitability for motor

and drive system

103

P2.4 Deceleration time 1 0,1

3000,0

s

3,0

104

P2.5

Current limit

0,1 x IH

2 x IH

P2.6

Nominal voltage of the motor

180

690

P2.7

Nominal frequency of the motor

8,00

320,00

A

IL

NX2: 230V

V NX5: 400V

NX6: 690V

Hz

50,00

107 Check the rating plate of
110 the motor

111

Check the rating plate of the motor

P2.8

Nominal speed of the motor

24

20 000 rpm

P2.9

Nominal current of the motor

0,1 x IH

2 x IH

A

1440 IH

Check the rating plate of

the motor

112 The default applies for a 4-

pole motor and a nominal

size frequency converter.

113

Check the rating plate of the motor.

P2.10

Motor cos

0,30

1,00

P2.11

Start function

0

1

P2.12

Stop function

0

3

0,85

120

Check the rating plate of the motor

0

505

0=Ramp 1=Flying start

0=Coasting

0

506

1=Ramp 2=Ramp+Run enable coast

3=Coast+Run enable ramp

P2.13

U/f optimisation

0

1

P2.14

I/O reference

0

3

P2.15

Current reference offset

0

1

0

109

0=Not used 1=Automatic torque boost

0=AI1

0

117

1=AI2 2=Keypad

3=Fieldbus

1

302

0= No offset, 0–20mA 1= Offset, 4mA–20 mA

P2.16

Analogue output function

0

8

1

P2.17

DIN3 function

0

7

1

P2.18 P2.19
P2.20

Preset speed 1 Preset speed 2
Automatic restart

0,00 Par. 2.1.2 Hz 0,00 Par. 2.1.2 Hz

0

1

0,00 50,00
0

0=Not used

1=Output freq. (0–fmax) 2=Freq. reference (0–fmax) 3=Motor speed (0–Motor

307

nominal speed) 4=Output current (0-InMotor)

5=Motor torque (0–TnMotor)

6=Motor power (0–PnMotor)

7=Motor voltage (0-UnMotor)

8=DC-link volt (0–1000V)

0=Not used

1=Ext. fault, closing cont.

2=Ext. fault, opening cont.

301

3=Run enable, cc 4=Run enable, oc

5=Force cp. to IO

6=Force cp. to keypad

7=Force cp. to fieldbus

105 Speeds preset by operator

106 Speeds preset by operator

731

0=Disabled 1=Enabled

Table 3. Basic parameters G2.1

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Basic application

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1.5.3 Keypad control (Control keypad: Menu M3)
The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the product’s User’s Manual.

Code

Parameter

Min

Max

Unit Default Cust ID

Note

P3.1

Control place

1

3

1

R3.2 Keypad reference Par. 2.1 Par. 2.2 Hz

1=I/O terminal 125 2=Keypad
3=Fieldbus

P3.3 Direction (on keypad) 0

1

0

123

Reverse request activated from the panel

R3.4

Stop button

0

1

0=Limited function of Stop

1

114

button 1=Stop button always

enabled

Table 4. Keypad control parameters, M3

1.5.4 System menu (Control keypad: Menu M6)
For parameters and functions related to the general use of the frequency converter, such as application and language selection, customised parameter sets or information about the hardware and software, see the product’s User’s Manual.
1.5.5 Expander boards (Control keypad: Menu M7)
The M7 menu shows the expander and option boards a ttached to the control board and board-related information. For more information, see the product’s User’s Manual.

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MultiMaster PFC application

2. MULTIMASTER PFC APPLICATION
2.1 Brief description of MultiMaster PFC application
With the MultiMaster PFC application, you can build a system where up to 3 drives handle the regulation. The internal PID controller regulates the drives. The drives are operating in a chained control where one of them is always the leading drive. This way they can together control a system with several devices in parallel.
When you have the application package loaded in your Vacon drive you can select the MultiMaster PFC application in system menu, M6 with parameter S6.2.
2.2 Functionality
The application is designed to achieve an even wear of the pumps connected to the motors/ drives by regularly changing the regulating order of the drives. The application supports the maximum of 3 pumps, fans or compressors to work in parallel. One drive is leading and regulating (PID) while the others are either stand-by or running at the speed that produces the nominal flow in the system.
Connections to/ from and between the drives are easily made. The drive is connected directly to its own motor/ pump. There is neither need for additional contactors nor any soft starting devices. An ordinary pair cable is used for the communications between drives.

Supply

Start

Comm
3~

Comm

3~

3~

Figure 8. Operating principle of MultiMaster PFC system

Pressure sensor
NX12k117

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MultiMaster PFC application

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2.3 Chained control and autochange
When the leading drive notices a demand for more capacity, but cannot produce this by itself, it will send a request for NEXT START on the communication line. It will lock itself at nominal producing speed and the next drive will start controlling. When the leading drive notices that there is too much capacity (running at min. producing frequency) AND there are units running at nominal producing speed, then it will put itself to Stand-by mode and the drive running at nominal producing speed will start controlling. If there are several drives running at nominal producing speed, the one with highest priority will start to regulate. If there are NO drives running at nominal producing speed when the drive notices the overcapacity, the drive will go into Sleeping mode.

The Vacon drives in the system will automatically alternate operating as the leading drive to equalize the wear of the devices in the system. The drive is counting time for the autochange event when is running. The time to run before the autochange shall occur can be set by the user. When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The other drives will notice that the drive is stopping for the autochange event and the next drive will take up the control.

When all drives in the installation have performed their leading role the timers of all drives are reset. The “reset” command does not necessarily set the counters to zero, but the counter value is decreased by the autochange value set by the user. (Default value is 48h)

Examples: Autochange time: Running hours: Running hours after reset:

48h 64h 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the others have been in the leading role. This way the running times of the drives are equalized.

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MultiMaster PFC application

2.4 Control I/O

2-wire transducer
To pin 17 on other drives To pin 20 on other drives

Terminal

Signal

Description

1 +10Vref Reference output

Voltage for potentiometer, etc.

2 AI1+ Analogue input, voltage range Not defined

0–10V DC

(programmable)

3 AI1- I/O Ground

Ground for reference and controls

4 AI2+ Analogue input, current range Actual Value 1

–

5 AI2- 4–20mA

(programmable) 6 +24V Control voltage output

Voltage for switches, etc. max 0.1 A

7 GND I/O ground

Ground for reference and controls

8 DIN1 Start/Stop

Contact closed = Regulating

9 DIN2 Flushing (programmable)
10 DIN3 PID reference 2 enable (programmable)
11 CMA Common for DIN 1–DIN 3

Contact closed = start + nominal speed Contact closed = PID ref 2 Open i.e. isolated from ground

12 +24V Control voltage output

13 GND I/O ground

14 DIN4 Fault Reset

(programmable)

15 DIN5 Run Disable (programmable)

16 DIN6 Communication input

Voltage for switches (see #6) Ground for reference and controls Contact closed = Reset
Contact closed = Disable
Signals on communication line from all drives in installation are read on this input

17 CMB Common for DIN4–DIN6

Open i.e. isolated from ground

18 AO1+ PID actual value 1 19 AO1- Analogue output 20 DO1 Digital output

Programmable (par. 2.3.1) Range 0–20 mA/RL, max. 500 Communication output

21 RO1 22 RO1 23 RO1

Relay output 1 Programmable (par. 2.3.28.2) RUN

24 RO2

Relay output 2 Programmable (par. 2.3.28.6)

25 RO2

FAULT

26 RO2

Figure 9. I/O configuration for the MultiMaster PFC application

• = 1N4004 The diode is needed to prevent backward supply of 24V from other drives.

NOTE! All digital inputs are used with negative logic (0V is active). Jumper X3 has to be connected so that CMA and CMB are isolated from ground, i.e. OPEN. See Figure 10 below.

Digital inputs DIN3, DIN4, DIN5 are freely programmable. So is the digital output DO1 which, together with the digital input DIN6, is reserved for the communication between drives.

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MultiMaster PFC application

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Jumper block X1: AI1 mode
ABCD
AI1 mode: 0…20mA; Current input
ABCD

Jumper block X2: AI2 mode
ABCD
AI2 mode: 0…20mA; Current input
ABCD

AI1 mode: Voltage input; 0…10V
ABCD

AI2 mode: Voltage input; 0…10V
ABCD

AI1 mode: Voltage input; 0…10V (differential)
ABCD

AI2 mode: Voltage input; 0…10V (differential)
ABCD

AI1 mode: Voltage input; -10…10V Jumper block X6: AO1 mode
ABCD
AO1 mode: 0…20mA; Current output
ABCD
AO1 mode: Voltage output; 0…10V

AI2 mode: Voltage input; -10…10V
Jumper block X3: CMA and CMB grounding
CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together, isolated from GND

= Factory default
Figure 10. Jumper selection for OPT-A1 See also the product’s User’s manual for more details.

!
NOTE

If you change the AI/AO signal content also remember to change the corresponding board parameter in menu M7.

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MultiMaster PFC application

2.5 Control signal logic in MultiMaster PFC Application

DOA1 DIN6 DIN5 DIN3
DIN3-5 DIN2

Communication OUTPUT Communication INPUT Run disable (programmable) PID2 reference enable (programmable)

P2.1.11

PID control

reference

0

1

2

3

(Prgrammable) > 1

(Programmable DIN3, DIN4 and DIN5)
P3.4 PID keypad reference 2
2 .2.6
PID actual value sel. Act1 2.2.7&2.2.8 Act2
Act value selection

P2.2.5 Fieldbus control

Other drive

PID

0

A I1 A I2 AI3 AI4
P 3.2

1
2 3
4

K ey pad

5

re f.

6

P2.1.20 Preset speed
3.1 Ctrl place Intern al freq reference

Reference from fieldbus Start/Stop from fieldbus Direction from fieldbus

Keypad reference
Reset button
Start/stop

DIN1 DIN2

P2.2.1 DIN2 Start function

1 &

Start/Stop

2.1.28 Direction

Reverse

DIN4

Fault reset (programmable)

P3.3 Keypad direction

Figure 11. Control signal logic in MultiMaster PFC Application

Internal > 1 Fault Reset
NX1 2k04 .fh 8

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2.6 MultiMaster PFC Application ­ Parameter lists
On the next pages you will find the lists of parameters within the respective parameter groups. Each parameter includes a link to the respective parameter description. The parameter descriptions are given on pages 77 to 122.

Column explanations:

Code Parameter Min Max Unit Default Cust ID aa a

= Location indication on the keypad; Shows the operator the present param. number = Name of parameter = Minimum value of parameter = Maximum value of parameter = Unit of parameter value; Given if available = Value preset by factory = Customer’s own setting = ID number of the parameter (used with PC tools) = Parameter value can only be changed after the FC has been stopped. = In parameter row: Use TTF method to program these parameters

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MultiMaster PFC application

2.6.1 Monitoring values (Control keypad: menu M1)
The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product’s User’s Manual for more information.

Code

Parameter

Unit ID

Description

V1.1 Output frequency

Hz

1 Output frequency to motor

V1.2

Frequency reference

Hz

25 Frequency reference to motor

control

V1.3 Motor speed

rpm

2 Motor speed in rpm

V1.4 Motor current

A

3

V1.5 Motor torque

%

4 Calculated shaft torque

V1.6 Motor power

%

5 Motor shaft power

V1.7 Motor voltage

V

6

V1.8 DC link voltage

V

7

V1.9 Unit temperature

°C

8 Heat sink temperature

V1.10 Voltage input

V

13 AI1

V1.11 Current input

mA

14 AI2

V1.12 Analogue input

AI3

V1.13 Analogue input

AI4

V1.14 DIN1, DIN2, DIN3

15 Digital input statuses

V1.15 DIN4, DIN4, DIN6

16 Digital input statuses

V1.16 V1.17

Analogue Iout PID Reference

mA

26 AO1

%

20

In percent of the maximum frequency

V1.18 PID Actual value

%

21 In percent of the max actual value

V1.19 PID Error value

%

22 In percent of the max error value

V1.20 PID Output

%

23 In percent of the max output value

V1.21 Period running hour h 1503 Running hours of this period

V1.22 Period running min. min 1504 Running minutes of this period

0=Off

1=Communication line error

V1.23 Drive status

1511

2=Stand-by 3=Regulating

4=Nom.prod.

5=Sleeping

Give the Status Word to Vacon per-

V1.24 Status Word

1543 sonnel in case of problems with

running the application

V1.25

Actual value special display

1547

Actual value special display See par. ID1544 to 1546

G1.26 Monitoring items

Displays three selectable monitoring values

Table 5. Monitoring values

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2.6.2
Code P2.1.1

Basic parameters (Control keypad: Menu M2 G2.1)

Parameter

Min

Max

Unit Default

Null producing limit 0,00 Par. 2.1.2 Hz

15,00

Cust

P2.1.2 Max producing limit Par. 2.1.1 320,00

Hz

50,00

P2.1.3 P2.1.4 P2.1.5
P2.1.6

Acceleration time 1 Deceleration time 1
Current limit

0,1 0,1 0,1 x IH

Nominal voltage of the motor

180

P2.1.7

Nominal frequency of the motor

8,00

P2.1.8

Nominal speed of the motor

24

P2.1.9

Nominal current of the motor

0,1 x IH

P2.1.10

Motor cos

0,30

3000,0 3000,0 2 x IH
690
320,00
20 000
2 x IH 1,00

s

3,0

s

3,0

A

IL

NX2: 230V

V NX5: 400V

NX6: 690V

Hz

50,00

rpm

1440

A

IH

0,85

PID controller

P2.1.11 reference signal

0

4

(Place A)

P2.1.12 PID controller gain

0,0

1000,0

%

P2.1.13 PID controller I-time 0,00

320,00

s

P2.1.14 PID controller D-time 0,00

10,00

s

P2.1.15 Next start delay

0

3600

s

P2.1.16

Own stop delay

0

3600

s

P2.1.17

Sleep delay

P2.1.16 3600

s

P2.1.18

Wake up level

0,00

100,00

%

2
100,0 1,00 0,00
5 2 30 30,00

P2.1.19 Wake up function

0

3

0

P2.1.20 P2.1.21

Preset speed Own ID number

P2.1.22 Number of drives

0,00 Par. 2.1.2 Hz

0

3

1

3

Pcs

50,00 0 2

P2.1.23

Interval time

0

170

h

48

P2.1.24

Reference step

0,00

100,00

%

0,00

ID

Note

101 Min output freq / Sleep

freq/ Change freq

NOTE: If fmax > than the

102

motor synchronous speed, check suitability for motor

and drive system

103

104

107

110

111 112 113 120
332
118 119 132 1505 1512 1017 1018
1019
124 1500 1502
1501
1506

Check the rating plate of the motor The default applies for a 4pole motor and a nominal size frequency converter. Check the rating plate of the motor. Check the rating plate of the motor 0=Anal.volt. input (#2–3) 1=Anal.curr.input (#4–5) 2=PID ref from Keypad
control page, par. 3.4 3=PID ref from fieldbus (FBProcessDataIN1)
) )
0=Wake-up at fall below wake up level (2.1.18, % of Actual value max)
1=Wake-up at exceeded wake up level (2.1.18, % of Actual value max)
2=Wake-up at fall below wake up level (2.1.18, % of PID ref value max)
3=Wake-up at exceeded wake up level (2.1.18, % of PID ref value max)
The specific ID number of the drive, in the specific installation Total amount of drives in the installation The time after which the autochange will occur 0 = 5 minutes (for commissioning) 170 = Autochange is bypassed

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MultiMaster PFC application

P2.1.25

Constant production frequency

Par2.1.1 Par2.1.2

Hz

0,00

P2.1.26 Error value limit high 100

500

%

120

P2.1.27 Error value limit low 100 Par.2.1.29 %

105

P2.1.28

Direction

0

1

0

P2.1.29 Special display min

0

30000

0

1513
1554 1553 1548 1544

Reverse direction

P2.1.30 Special display max

0

30000

100

1545

P2.1.31 Special display dec

0

4

P2.1.32 Special display unit

0

28

Table 6. Basic parameters G2.1

1

1546

0=Not Used

1=%

2=°C

3=m

4=bar

5=mbar

6=Pa

7=kPa

8=PSI

9=m /s

10=l/s

11=l/min

12=l/h

13=m3/s

4

1549 14=m3/min

15=m3/h

16=°F

17=ft

18=gal/s (GPS)

19=gal/min (GPM)

20=gal/h (GPH)

21=ft3/s (CFS)

22=ft3/min (CFM)

23=f3/h (CFH)

24=A

25=V

26=W

27=kW

28=Hp

**) If BOTH 2.1.15 and 2.1.16 are “0”, only one drive is handling all the pumping capacity. I.e. auxiliary drives are not requested. The autochange function works, however.

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2.6.3 Input signals (Control keypad: Menu M2 G2.2)

Code

Parameter

Min

Max Unit Default Cust ID

Note

0=DIN2 alone starts the

drive at “pre-set speed”

P2.2.1

DIN2 Start function

0

1

0

1508

1= Both DIN1 and DIN2 has to be activated before the

drive will start and run at

the speed set in P2.1.20

0=Not used

1=External fault cc

2=External fault oc

3=Run enable

4= CP: I/O terminal

5= CP: Keypad

P2.2.2 DIN3 function

0

12

11

301

6= CP: Fieldbus 7=Pre set speed

8=Fault reset

9=Acc./Dec.operation

prohibit

10= DC braking command

11= Enable PID reference 2

12 = Run disable

P2.2.3 DIN4 function

0

12

8

1509 See above

P2.2.4 DIN5 function

0

12

12

P2.2.5

Fieldbus control reference selection

1

6

5

P2.2.6

Actual value selection

0

7

0

P2.2.7

Actual value 1 input

0

5

2

P2.2.8

Actual value 2 input

0

5

0

P2.2.9

Actual value 1 minimum scale

­320,00

320,00

%

P2.2.10

Actual value 1 maximum scale

­320,00

320,00

%

P2.2.11

Actual value 2 minimum scale

­320,00

320,00

%

0,00 100,00
0,00

330 See above

1=AI2

2=AI3

122

3=AI4 4=Panel reference

5=FB reference

6=PID controller

0=Actual value 1

1=Actual 1 + Actual 2

2=Actual 1 ­ Actual 2

333

3=Actual 1 * Actual 2 4=Min(Actual 1, Actual 2)

5=Max(Actual 1, Actual 2)

6=Mean(Actual1, Actual2)

7=Sqrt (Act1) + Sqrt (Act2)

0=Not used 1=AI1 signal (c-board) 2=AI2 signal (c-board) 334 3=AI3 signal 4=AI4 signal 5=Fieldbus (FBProcessDataIN2)

0=Not used 1=AI1 signal (c-board) 2=AI2 signal (c-board) 335 3=AI3 signal 4=AI4 signal 5=Fieldbus (FBProcessDataIN3)

336 0=No minimum scaling

337 100=No maximum scaling

338 0=No minimum scaling

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MultiMaster PFC application

P2.2.12

Actual value 2 maximum scale

­320,00

320,00

%

P2.2.13 AI1 Signal select

0

P2.2.14 AI1 signal range

0

2

P2.2.15

AI1 custom minimum setting

0,00

100,00

%

P2.2.16

AI1 custom maximum setting

0,00

100,00

%

P2.2.17 AI1 inversion

0

1

P2.2.18 AI1 filter time

0,00

10,00

s

P2.2.19 AI2 Signal select

0

P2.2.20 AI2 signal range

0

2

P2.2.21

AI2 custom minimum setting

0,00

100,00

%

P2.2.22

AI2 custom maximum setting

0,00

100,00

%

P2.2.23 AI2 inversion

0

1

P2.2.24 AI2 filter time

0,00

10,00

s

P2.2.25 PID minimum limit ­100,00

Par. 2.2.29

%

P2.2.26 PID maximum limit

Par. 2.2.28

100,00

%

P2.2.27

Error value inversion

0

1

P2.2.28

PID reference rising time

0,1

100,0

s

P2.2.29

PID reference falling time

0,1

100,0

s

P2.2.30 Easy changeover

0

1

P2.2.31 AI3 Signal select

0

P2.2.32 AI3 Signal range

0

1

P2.2.33 AI3 inversion

0

1

P2.2.34 AI3 filter time

0,00

10,00

s

P2.2.35 AI4 Signal select

0

P2.2.36 AI4 Signal range

0

1

P2.2.37 AI4 inversion

0

1

P2.2.38 AI4 filter time

0,00

10,00

s

Table 7. Input signals, G2.2

100,00 A.1
0
0,00
100,00
0 0,10 A.2
1
0,00
100,00
0 0,10 0,00 100,00
0
5,0
5,0
0 0.1 1 0 0,10 0.1 1 0 0,10

339 1532 320
321

100=No maximum scaling
0=Signal range 0–10V 1=Signal range 2–10V 2=Custom range

322 323 324 1533 325
326

0=Not inverted 1=Inverted 0=No filtering
0=0–20 mA 1=4–20 mA 2=Customised

327

328

0=Not inverted 1=Inverted

329 0=No filtering

359

360

340

0=No inversion 1=Inversion

341

342

366

0=Keep reference 1=Copy actual reference

141

143

151

0=Not inverted 1=Inverted

142 0=No filtering

152

154

162

0=Not inverted 1=Inverted

153 0=No filtering

CP=control place cc=closing contact oc=opening contact

2

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2.6.4
Code

Output signals (Control keypad: Menu M2 G2.3)

Parameter

Min

Max Unit Default

Cust

P2.3.1

Analogue output function

0

13

10

P2.3.2

Analogue output filter time

0,00 10,00

s

P2.3.3

Analogue output inversion

0

1

P2.3.4

Analogue output minimum

0

1

P2.3.5

Analogue output scale

10

1000

%

P2.3.6

Output frequency limit 1 supervision

0

2

P2.3.7

Output frequency limit 1;
Supervised value

0,00

Par. 2.1.2

Hz

P2.3.8

Output frequency limit 2 supervision

0

2

P2.3.9

Output frequency limit 2;
Supervised value

0,00

Par. 2.1.2

Hz

P2.3.10

Torque limit supervision

0

2

P2.3.11

Torque limit supervision value

0,0

300,0

%

P2.3.12

FC temperature supervision

0

2

P2.3.13

FC temperature supervised value

­10

100

°C

P2.3.14

Actual value supervision to relay

0

100,00

%

Actual value over /

P2.3.15 under sup value to

0

2

relay

P2.3.16

Iout2 signal

0

P2.3.17

Iout2 content

0

13

P2.3.18 Iout2 filter time

0,00 10,00

s

P2.3.19

Iout2 invert

0

1

P2.3.20 Iout2 minimum

0

1

P2.3.21

Iout2 scale

10

1000

%

P2.3.22

Iout3 signal

0

P2.3.23

Iout3 content

0

13

P2.3.24 Iout3 filter time

0,00 10,00

s

1,00 0 0
100
0
0,00
0
0,00
0
100,0
0
40 0,00
0 0.1 7 1,00 0 0 0 0.1 0 0,00

ID

Note

0=Not used

1=Output freq. (0–fmax) 2=Freq. reference (0–fmax) 3=Motor speed (0–Motor

nominal speed)

4=Output current (0–InMotor) 5=Motor torque (0–TnMotor) 307 6=Motor power (0–PnMotor) 7=Motor voltage (0­UnMotor) 8=DC-link volt (0–UnMotor) 9=PID controller ref. value

10=PID contr. act. value 1

11=PID contr. act. value 2

12=PID contr. error value

13=PID controller output

308

309

0=Not inverted 1=Inverted

310

0=0 mA 1=4 mA

311

0=No limit 315 1=Low limit supervision
2=High limit supervision

316

0=No limit 346 1=Low limit supervision
2=High limit supervision

347

0=Not used 348 1=Low limit supervision
2=High limit supervision
349
0=Not used 354 1=Low limit
2=High limit
355

1541
1542
471 472 473 474 475 476 1534 1535 1536

0=Not used 1=Over supervised value 2=Under supervised value

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MultiMaster PFC application

P2.3.25

Iout3 invert

0

1

0

P2.3.26 Iout3 minimum

0

1

0

P2.3.27

Iout3 scale

10

1000

%

0

Table 8. Output signals, G2.3

1527 1538 1539

2.6.5 Delayed Output signals RO1 and RO2(Control keypad: Menu M2 G2.3.28)

Code P2.3.28.1

Parameter RO1 Signal

Min

Max

Unit Default

0

B.1

P2.3.28.2

RO1 Content

16

2

P2.3.28.3 RO1 On delay 0,00 320,00

s

0,00

P2.3.28.4 RO1 Off delay 0,00 320,00

s

0,00

P2.3.28.5

RO2 Signal

0

B.2

P2.3.28.6

RO2 Content

0

16

3

P2.3.28.7 RO2 On delay

0

320,00

s

0,00

P2.3.28.8 RO2 Off delay

0

320,00

s

0,00

Table 9. Delayed output signals, G2.3.28

Cust

ID 1524
1525
1526 1527 1528 1529 1530 1531

Note
0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=Warning 6=External fault or warning 7=Reference fault or
warning 8=Vacon overheat warning 9=Preset speed 10=Output freq. limit sup. 1 11=Output freq. limit sup. 2 12=Thermistor
fault/warning 13=Torque limit supervision 14=Motor termal fault warn 15=Motor reg. activated 16=Act. value limit superv.
See P2.3.28.2

2

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MultiMaster PFC application

2.6.6 Relay outputs (Control keypad: Menu M2 G2.3.29)

Code P2.3.29.1 P2.3.29.2 P2.3.29.3

Parameter Ready Run Fault

Min

Max

0

0

0

P2.3.29.4 Fault, inverted

0

P2.3.29.5

Warning

0

P2.3.29.6

External fault/warning

0

P2.3.29.7

AI ref fault/warning

0

P2.3.29.8

Overtemp warning

0

P2.3.29.9

Preset speed

0

P2.3.29.10

FreqOut superv.limit1

0

P2.3.29.11

FreqOut superv.limit2

0

P2.3.29.12

Temp lim superv

0

P2.3.29.13

Torq limit superv

0

P2.3.29.14

Motor term fault/warn

0

P2.3.29.15

Motor reg active

0

P2.3.29.16

Actual value superv

0

Table 10. Relay output signals, G2.3.29

Default A.1 B.1 B.2 0.2 0.1 0.1
0.1
0.1 0.1 0.1
0.1
0.1
0.1
0.1
0.1
0.1

Cust

ID 432 433 434 435 436 437
438
439 443 447
448
450
451
452
454
1523

vacon · 31
Note

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MultiMaster PFC application

2.6.7 Drive control parameters (Control keypad: Menu M2 G2.4)

Code

Parameter

Min

P2.4.1

Ramp 1 shape

0,0

P2.4.2

Ramp 2 shape

0,0

P2.4.3 Acceleration time 2 0,1 P2.4.4 Deceleration time 2 0,1

Max 10,0
10,0 3000,0 3000,0

Unit Default

s

0,1

s

0,0

s

5,0

s

5,0

P2.4.5

Brake chopper

0

3

0

P2.4.6

Start function

0

1

0

P2.4.7

Stop function

0

3

P2.4.8 DC braking current 0,00

P2.4.9

DC braking time at stop

0,00

Frequency to start

P2.4.10 DC braking during 0,10

ramp stop

P2.4.11

DC braking time at start

0,00

IL 60,00
10,00
60,00

P2.4.12

Flux brake

0

1

P2.4.13 Flux braking current 0,00

IL

Table 11. Drive control parameters, G2.4

1

A

0,7 x IH

s

0,00

Hz

0,00

s

0,00

0

A

IH

Cust

ID

Note

500

0=Linear >0=S-curve ramp time

501

0=Linear >0=S-curve ramp time

502

503

0=Disabled

1=Used and tested in Run

504

state 2=External brake chopper

3=Used and tested in

Ready state

505

0=Ramp 1=Flying start

0=Coasting

506

1=Ramp 2=Ramp+Run enable coast

3=Coast+Run enable ramp

507

508 0=DC brake is off at stop

515

516 0=DC brake is off at start

520

0=Off 1=On

519

2.6.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)

Code

Parameter

Min

Max

P2.5.1

Prohibit frequency range 1 low limit

0,0

Par. 2.5.2

P2.5.2

Prohibit frequency range 1 high limit

0,0

Par. 2.1.2

P2.5.3

Prohibit frequency range 2 low limit

0,0

Par. 2.5.4

P2.5.4

Prohibit frequency range 2 high limit

0,0

Par. 2.1.2

P2.5.5

Prohibit frequency range 3 low limit

0,0

Par. 2.5.6

P2.5.6

Prohibit frequency range 3 high limit

0,0

Par. 2.1.2

Prohibit frequencies

P2.5.7

acc./dec. ramp

0,1

10,0

scaling

Table 12. Prohibit frequency parameters, G2.5

Unit Hz Hz Hz Hz Hz Hz
Times

Default 0,0 0,0 0,0 0,0 0,0 0,0
1,0

Cust

ID

Note

509 0=Not used

510 0=Not used

511 0=Not used

512 0=Not used

513 0=Not used

514 0=Not used

518

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2.6.9 Motor control parameters (Control keypad: Menu M2 G2.6)

Code

Parameter

Min

Max

P2.6.1 Motor control mode 0

1

P2.6.2 U/f optimisation

0

1

P2.6.3 U/f ratio selection

0

3

P2.6.4 P2.6.5 P2.6.6
P2.6.7
P2.6.8 P2.6.9 P2.6.10

Field weakening point
Voltage at field weakening point U/f curve midpoint
frequency
U/f curve midpoint voltage
Output voltage at zero frequency Switching frequency
Overvoltage controller

30,00 10,00 0,00
0,00
0,00 1,0 0

320,00 200,00
par. P2.6.4 100,00
40,00 16,0
2

P2.6.11

Undervoltage controller

0

2

Table 13. Motor control parameters, G2.6

Unit Default Cust ID

Note

0

600

0 = Frequency control 1 = Speed control

0

109

0 = Not used 1 = Autom. torque boost

0 = Linear

0

108

1 = Squared 2 = Programmable

3 = Linear with flux optim.

Hz

50,00

602

%

100,00

Hz

50,00

%

100,00

%

Varies

kHz Varies

1

1

603 n% x Unmot
604
n% x Unmot 605 Parameter max. value =
par. 2.6.5
606 n% x Unmot
601 Depends on kW 0=Not used
607 1=Used (no ramping) 2=Used (ramping) 0=Not used
608 1=Used (no ramping) 2=Used (ramping)

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MultiMaster PFC application

2.6.10
Code

Protections (Control keypad: Menu M2 G2.7)

Parameter

Min

Max

Unit Default

Cust

P2.7.1

Response to reference fault

0

5

4

P2.7.2

Reference fault frequency

0,00

Par. 2.1.2

Hz

0,00

P2.7.3

Response to external fault

0

3

2

P2.7.4

Input phase supervision

0

3

2

P2.7.5

Response to undervoltage fault

1

3

1

P2.7.6

Output phase supervision

0

3

2

P2.7.7

Earth fault protection

0

3

2

P2.7.8

Thermal protection of the motor

0

3

2

P2.7.9

Motor ambient temperature factor

-100,0

100,0

%

0,0

P2.7.10

Motor cooling factor at zero speed

0,0

150,0

%

40,0

P2.7.11

Motor thermal time constant

1

200

min Varies

P2.7.12 Motor duty cycle

0

100

%

100

P2.7.13 Stall protection

0

3

2

P2.7.14

Stall current

0,00

2 x IH

A

P2.7.15 Stall time limit

1,00 120,00

s

P2.7.16 Stall frequency limit 1,0

Par. 2.1.2

Hz

IH 15,00
25,0

P2.7.17 Underload protection 0

3

0

P2.7.18

Underload curve at nominal frequency

10

150

%

50

P2.7.19

Underload curve at zero frequency

5,0

150,0

%

10,0

Underload

P2.7.20 protection time

2

600

s

20

limit

P2.7.21

Thermistor fault resp

0

3

0

P2.7.22 FB comm. fault

0

3

2

ID

Note

0=No response

1=Warning

700

2=Warning+Old Freq. 3=Wrng+PresetFreq 2.7.2

4=Fault,stop acc. to 2.4.7

5=Fault,stop by coasting

728

701

730

727

0=No response 1=Warning

702

2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting

703

704

705

706

707

708

0=No response

709

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

710

711

712

0=No response

713

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

714

715

716

0=No action

732

1=Warning 2=Fault

3=Fault, coast

Response to fieldbus fault

0=No action

733 1=Warning

2=Fault

3=Fault, coast

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P2.7.23 Slot comm. fault

0

3

2

P2.7.24

Value of actual value supervision

0,00

100,00

%

0,00

Actual value

P2.7.25

over/under

0

2

0

supervision value

Actual value

P2.7.26

supervision

0

3

0

response

P2.7.27

Actual value response time

0

300

s

1

Table 14. Protections, G2.7

734 1518 1519
1522 1540

Response to option card fault 0=No action 1=Warning 2=Fault 3=Fault, coast
0=No action 1=Over 2=Under Response to Actual value supervision 0=No action 1=Warning 2=Fault 3=Fault, coast

2.6.11 Autorestart parameters (Control keypad: Menu M2 G2.8)

Code P2.8.1 P2.8.2

Parameter Wait time Trial time

Min

Max

0,10

10,00

0,00

60,00

P2.8.3

Start function

0

2

P2.8.4

Number of tries after undervoltage trip

0

10

P2.8.5

Number of tries after overvoltage trip

0

10

P2.8.6

Number of tries after overcurrent trip

0

3

P2.8.7

Number of tries after reference trip

0

10

Number of tries after

P2.8.8 motor temperature

0

10

fault trip

P2.8.9

Number of tries after external fault trip

0

10

Table 15. Autorestart parameters, G2.8

Unit Default

s

0,50

s

30,00

0

2 2 2 1

0

0

Csut

ID

Note

717

718

0=Ramp

719 1=Flying start

2=According to par. 2.4.6

720

721

722

723

726

725

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2.6.12 Keypad control (Control keypad: Menu M3)
The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the product’s User’s Manual.

Code

Parameter

Min

Max

Unit

P3.1

Control place

1

3

R3.2

Keypad reference

Par. 2.1.1

Par. 2.1.2

Hz

R3.3 PID reference 1

0,00

100,00

%

R3.4 PID reference 2

0,00

100,00

%

R3.5

Stop Button

0

1

Table 16. Keypad control parameters, M3

Default 1
40,00 0,00
0

Cust

ID

Note

1=I/O terminal

125 2=Keypad

3=Fieldbus

167 168 114

2.6.13 Expander boards (Control keypad: Menu M7)
The M7 menu shows the expander and option boards attached to the control board and boardrelated information. For more information, see the product’s User’s Manual.

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Advanced Level Control application

vacon · 37

3. ADVANCED LEVEL CONTROL APPLICATION
3.1 Brief description
With the Advanced Level Control application you can build a system where up to 3 drives control the pumping from a storage tank. One frequency converter controls the pump that is the leading pump and handles the main regulation and the other ones are started if the liquid level in the tank is close to reaching the edge of the tank. This system guarantees that the flow from the tank remains as steady as possible. In case of excessive amount of water in the tank for the leading pump to handle and the buffering capacity of the tank is not enough the auxiliary pumps will start before the tank flows over.

When you have the application package loaded in your Vacon drive you can select the Advanced Level Control application in system menu, M6 with parameter S6.2.

3.2 Functionality
The application is designed in order to achieve an even wear of the pumps connected to the motors/drives by regularly changing the leading drive. The application supports the maximum of 3 pumps to work in parallel. When the drive is activated via DIN1 the system decides, on the basis of the ID numbers of the drives, which drive is the leading drive. The leading one is regulating, either as PID or linearly between two points, while the auxiliary drives are either stand-by or, in case the start level is exceeded, started. The start order of the auxiliary drives is also based on the ID number.

Connections to/ from and between the drives are easily made.The drive is connected directly to its own motor/pump. There is neither need for additional contactors nor any soft starting devices. An ordinary pair cable is used for the communications between drives.

From sewage system
100 %
0%

Storage

Level sensor

Aux 2 Upper Level Aux 2 Lower Level Aux 1 Upper Level Aux 1 Lower Level Lead Linear High PID Control Level Lead Linear Low

3~

3~

3~

Level sensor
Figure 12. Principle of Advanced Level Control system

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Advanced Level Control application

3.3 Level control and autochange
The leading drive runs either as a PID regulator or linearly between the set upper and lower limits. In case of great amount of incoming water, the leading drive will run at full speed and the tank will use its buffer capacity. If the level in the tank continues to rise the auxiliary pumps will start when the set level is reached, (parameter ID1566, Aux1/2 Upper Level).

The auxiliary pumps can either run at nominal production speed between the upper and lower limits or run linearly between the limits (default). It is also selectable if the auxiliary drives start from the lower or higher (default) limit when in Linear mode. If the auxiliary drives are running in Nominal production mode it will always start at a higher level.

The Vacon drives in the system will automatically change the leading drive to equalize the wear of the devices in the system. The drive is counting time for the autochange event when it is running. The time to run before the autochange occurs can be set by the user. When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The other drives will notice that the drive is stopping for the autochange event and the next drive will become the leading one.

When all drives in the installation have performed their leading role the timers of all drives are reset. The “reset” command does not necessarily set the counters to zero, but the counter value is decreased by the autochange value set by the user. (Default value is 48h)

Examples: Autochange time: Running hours: Running hours after reset:

48h 64h 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the others have been in the leading role. This way the running times of the drives are equalized.

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Advanced Level Control application

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3.4 Control I/O

2 wire transducer
To pin 17 on other drives To pin 20 on other drives

Terminal

Signal

Description

1 +10Vref Reference output

Voltage for potentiometer, etc.

2 AI1+ Analogue input, voltage range Not defined

0–10V DC

(programmable)

3 AI1- I/O Ground

Ground for reference and controls

4 AI2+ Analogue input, current range Actual Value 1

–

5 AI2- 4–20mA

(programmable) 6 +24V Control voltage output

Voltage for switches, etc. max 0.1 A

7 GND I/O ground

Ground for reference and controls

8 DIN1 Start/Stop

Contact closed = Regulating

9 DIN2 Flushing (programmable)
10 DIN3 PID reference 2 enable (programmable)
11 CMA Common for DIN 1–DIN 3

Contact closed = start + nominal speed Contact closed = PID ref 2 Open i.e. isolated from ground

12 +24V Control voltage output

Voltage for switches (see #6)

13 GND I/O ground

Ground for reference and controls

14 DIN4 Fault Reset

(programmable)

Contact closed = Reset

15 DIN5 Run Disable

Contact closed = Disable

(programmable)

16 DIN6 Communication input

Signals on communication line from all

drives in installation are read on this input

17 CMB Common for DIN4–DIN6

Open i.e. isolated from ground

18 AO1+ PID actual value 1 19 AO1- Analogue output 20 DO1 Digital output

Programmable (par. 2.3.1) Range 0–20 mA/RL, max. 500 Communication output

21 RO1 22 RO1 23 RO1

Relay output 1 Programmable (par. 2.3.28.2) RUN

24 RO2

Relay output 2 Programmable (par. 2.3.28.6)

25 RO2

FAULT

26 RO2

Figure 13. I/O configuration for the MultiMaster PFC application

• = 1N4004 The diode is needed to prevent backward supply of 24V from other drives.

NOTE! All digital inputs are used with negative logic (0V is active). Jumper X3 has to be connected so that CMA and CMB are isolated from ground, i.e. OPEN. See Figure 14 below.

Digital inputs DIN3, DIN4, DIN5 and all the outputs are freely programmable. DIN6 and digital output (DO1) are reserved for the communication between drives.

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Jumper block X1: AI1 mode
ABCD
AI1 mode: 0…20mA; Current input
ABCD

Advanced Level Control application
Jumper block X2: AI2 mode
ABCD
AI2 mode: 0…20mA; Current input
ABCD

AI1 mode: Voltage input; 0…10V
ABCD

AI2 mode: Voltage input; 0…10V
ABCD

AI1 mode: Voltage input; 0…10V (differential)
ABCD

AI2 mode: Voltage input; 0…10V (differential)
ABCD

AI1 mode: Voltage input; -10…10V Jumper block X6: AO1 mode
ABCD
AO1 mode: 0…20mA; Current output
ABCD
AO1 mode: Voltage output; 0…10V

AI2 mode: Voltage input; -10…10V
Jumper block X3: CMA and CMB grounding
CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together, isolated from GND

= Factory default
Figure 14. Jumper selection for OPT-A1 See also the product’s User’s manual for more details.

!
NOTE

If you change the AI/AO signal content also remember to change the corresponding board parameter in menu M7.

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Advanced Level Control application 3.5 Control logic in Advanced Level Control Application

vacon · 41

DO1 DIN6 DIN5 DIN3

Communication OUTPUT Communication INPUT
Run Di sable (Programmable) PID2 reference enable (Programmable)

P2.1.11 PID control ref
0
1 2 3

DIN3-5 DIN2

(Prog.)

P2.2.5 FieldbusCtrl

0 AI1

AI2

1

AI3

Option card

AI4

Option card

2 3

P3.4

4

Keypad ref

5

6

Reference from Fieldbus Start/Stop from Fieldbus Direction from Fieldbus

Other Drive

(Programmable from DIN3, DIN4 and DIN5
P3.5 PID keypad ref 2

2.2.6 PID actual val. sel.

Act1

Act 2

2.2.7 & 2.2.8 Actual val. sel.

P2.1.21 LeadDriveRun mode
PID
Li ne ar function

P2.1.20 Preset speed P3.1 Control place
Int. freq. ref.
Panel reference Reset Button Start/Stop

DIN1 DIN2

P.2.2.1 DIN2 Start Function
&

1
P3.3 Keypad direction

Start / Stop

P2.1.32 Direction

Reverse

DIN4

Fault Reset (Programmable)

Internal Fault Reset
1

Figure 15. Control I/O logic in Advanced Level Control Application

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Advanced Level Control application

3.6 Advanced Level Control Application ­ Parameter lists
On the next pages you will find the lists of parameters within the respective parameter groups. Each parameter includes a link to the respective parameter description. The parameter descriptions are given on pages 77 to 122.

Column explanations:

Code Parameter Min Max Unit Default Cust ID aa a

= Location indication on the keypad; Shows the operator the present param. number = Name of parameter = Minimum value of parameter = Maximum value of parameter = Unit of parameter value; Given if available = Value preset by factory = Customer’s own setting = ID number of the parameter (used with PC tools) = Parameter value can only be changed after the FC has been stopped. = In parameter row: Use TTF method to program these parameters

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Advanced Level Control application

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3.6.1 Monitoring values (Control keypad: menu M1)
The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product’s User’s Manual for more information.

Code V1.1
V1.2
V1.3 V1.4 V1.5 V1.6 V1.7 V1.8 V1.9 V1.10 V1.11 V1.12 V1.13 V1.14 V1.15 V1.16 V1.17 V1.18
V1.19
V1.20 V1.21 V1.22

Parameter Output frequency Frequency reference Motor speed Motor current Motor torque Motor power Motor voltage DC link voltage
Unit temperature
Voltage input Current input Analogue input Analogue input DIN1, DIN2, DIN3 DIN4, DIN4, DIN6 Analogue Iout PID Reference PID Actual value
PID Error value
PID Output Period running hour Period running min.

Unit Hz Hz
rpm A % % V V
°C
V mA V/mA V/mA
mA % % %
% h min

V1.23 Drive status

V1.24 Status Word

V1.25

Actual value special display

G1.26

Multimonitoring page

Table 17. Monitoring values

ID

Description

1 Output frequency to motor

25 Frequency reference to motor control

2 Motor speed in rpm 3 4 Calculated shaft torque 5 Motor shaft power 6 7 8 Heat sink temperature
13 AI1 14 AI2
AI3 AI4 15 Digital input statuses 16 Digital input statuses 26 AO1 20 In percent of the maximum frequency 21 In percent of the max actual value 22 In percent of the max error value

23 1503 1504
1511
1543 1547

In percent of the max output value Running hours of this period Running minutes of this period 0=Off 1=Communication line error 2=Stand-by 3=Regulating 4=Nom.prod. 5=Sleeping Give the Status Word to Vacon personnel in case of problems with running the application Actual value special display See par; ID1544 to ID1546 Displays three selectable monitoring values

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Advanced Level Control application

3.6.2 Basic parameters (Control keypad: Menu M2 G2.1)

Code

Parameter

Min

P2.1.1 Null producing limit 0,00

Max

Unit

Par. 2.1.2 Hz

Default 15,00

Cust

P2.1.2 Max producing limit Par. 2.1.1 320,00

Hz

50,00

P2.1.3 P2.1.4 P2.1.5

Acceleration time 1 Deceleration time 1
Current limit

P2.1.6

Nominal voltage of the motor

P2.1.7

Nominal frequency of the motor

P2.1.8

Nominal speed of the motor

P2.1.9

Nominal current of the motor

P2.1.10

Motor cos

0,1 0,1 0,1 x IH 180
8,00
24
0,1 x IH 0,30

3000,0 3000,0 2 x IH
690
320,00

s

3,0

s

3,0

A

IL

NX2: 230V

V NX5: 400V

NX6: 690V

Hz

50,00

20 000 rpm

1440

2 x IH

A

IH

1,00

0,85

PID controller

P2.1.11 reference signal

0

4

(Place A)

P2.1.12 PID controller gain

0,0

1000,0

%

P2.1.13

PID controller Itime

0,00

320,00

s

P2.1.14

PID controller Dtime

0,00

10,00

s

P2.1.15

Sleep delay

P2.1.16

3600

s

P2.1.16 Wake up level

0,00

100,00

%

2
100,0 1,00 0,00 30 30,00

P2.1.17 Wake up function

0

3

0

P2.1.18 P2.1.19

Preset speed Own ID number

0,00 Par. 2.1.2 Hz

0

3

50,00 0

P2.1.20

Interval time

0

P2.1.21

Impeller cleaning time

0

170

h

48

10

s

2

ID

Note

101

Min output freq / Sleep freq/ Change freq

NOTE: If fmax > than the

102

motor synchronous speed, check suitability for motor

and drive system

103

104

107

110

111

Check the rating plate of the motor

The default applies for a 4-

112 pole motor and a nominal

size frequency converter.

113

Check the rating plate of the motor.

120

Check the rating plate of the motor

0=Anal.volt. input (#2–3)

1=Anal.curr.input (#4–5)

332

2=PID ref from Keypad control page, par. 3.4

3=PID ref from fieldbus

(FBProcessDataIN1)

118

119

132

1017 1018
1019
124 1500 1501

0=Wake-up at fall below wake up level (2.1.16, % of Actual value max)
1=Wake-up at exceeded wake up level (2.1.16, % of Actual value max)
2=Wake-up at fall below wake up level (2.1.16, % of PID ref value max)
3=Wake-up at exceeded wake up level (2.1.16, % of PID ref value max)
The specific ID number of the drive, in the specific installation The time after which the autochange will occur 0=5 minutes (for commissioning) 170=Autochange is bypassed

1510 0=No impeller cleaning

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Advanced Level Control application

P2.1.22 LeadDriveRunMode

0

P2.1.23 LinearLeadLow

0,00

P2.1.24 LinearLeadHigh

0,00

P2.1.25 AuxDriveRunMode

0

1

100,00

%

100,00

%

1

0 10,00 50,00
1

P2.1.26 AuxLinearStart

0

1

P2.1.27 Aux1LowerLevel

0,00

100,00

%

P2.1.28 Aux1HigherLevel

0,00

100,00

%

P2.1.29 Aux2LowerLevel

0,00

100,00

%

P2.1.30 Aux2HigherLevel

0,00

100,00

%

P2.1.31 Reference step

0,00

100,00

%

Constant

P2.1.32

production

Par2.1.1 Par2.1.2 Hz

frequency

P2.1.33

Direction

0

1

P2.1.34 Special Display Min

0

30000

P2.1.35 Special Display Max

0

30000

P2.1.36 Special Display Dec

0

4

1
75,00 80,00 85,00 90,00 0,00
0,00
0 0 100 1

P2.1.37 Special display unit

0

28

4

Table 18. Basic parameters G2.1

vacon · 45

1560
1561 1562
1563
1564 1565 1566 1567 1568 1506

0=Leading drive regulates acc. to PID 1=Leading drive runs linearly
0=Aux drive run at nominal production speed 1=Aux drives run linearly between upper and lower levels 0=At low level 1=At high level

1513

1548 1544 1545 1546
1549

Reverse direction
0=Not Used 1=% 2=°C 3=m 4=bar 5=mbar 6=Pa 7=kPa 8=PSI 9=m /s 10=l/s 11=l/min 12=l/h 13=m3/s 14=m3/min 15=m3/h 16=°F 17=ft 18=gal/s (GPS) 19=gal/min (GPM) 20=gal/h (GPH) 21=ft3/s (CFS) 22=ft3/min (CFM) 23=f3/h (CFH) 24=A 25=V 26=W 27=kW 28=Hp

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Advanced Level Control application

3.6.3 Input signals (Control keypad: Menu M2 G2.2)

Code

Parameter

Min

P2.2.1 DIN2 Start function 0

P2.2.2 DIN3 function

0

P2.2.3 DIN4 function

0

Max Unit Default Cust ID

Note

0=DIN2 alone starts the

drive at “pre-set speed”

1

0

1508

1=Both DIN1 and DIN2 have to be activated before the

drive will start and run at

the speed set in P2.1.18

0=Not used

1=External fault cc

2=External fault oc

3=Run enable

4= CP: I/O terminal

5= CP: Keypad

12

11

301

6= CP: Fieldbus 7=Pre set speed

8=Fault reset

9=Acc./Dec.operation

prohibit

10= DC braking command

11= Enable PID reference 2

12 = Run disable

12

8

1509 See above

P2.2.4 DIN5 function

0

12

12

P2.2.5

Fieldbus control reference selection

1

6

5

P2.2.6

Actual value selection

0

7

0

P2.2.7

Actual value 1 input

0

5

2

P2.2.8

Actual value 2 input

0

5

0

P2.2.9

Actual value 1 minimum scale

­320,00

320,00

%

P2.2.10

Actual value 1 maximum scale

­320,00

320,00

%

P2.2.11

Actual value 2 minimum scale

­320,00

320,00

%

P2.2.12

Actual value 2 maximum scale

­320,00

320,00

%

0,00 100,00 0,00 100,00

330 See above

1=AI2

2=AI3

122

3=AI4 4=Panel reference

5=FB reference

6=PID controller

0=Actual value 1

1=Actual 1 + Actual 2

2=Actual 1 ­ Actual 2

333

3=Actual 1 * Actual 2 4=Min(Actual 1, Actual 2)

5=Max(Actual 1, Actual 2)

6=Mean(Actual1, Actual2)

7=Sqrt (Act1) + Sqrt (Act2)

0=Not used

1=AI1 signal (c-board)

2=AI2 signal (c-board)

334 3=AI3 signal

4=AI4 signal

5=Fieldbus

(FBProcessDataIN2)

0=Not used

1=AI1 signal (c-board)

2=AI2 signal (c-board)

335 3=AI3 signal

4=AI4 signal

5=Fieldbus

(FBProcessDataIN3)

336 0=No minimum scaling

337 100=No maximum scaling

338 0=No minimum scaling

339 100=No maximum scaling

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Advanced Level Control application

P2.2.13 AI1 Signal select

0

P2.2.14 AI1 signal range

0

2

P2.2.15

AI1 custom minimum setting

0,00

100,00

%

P2.2.16

AI1 custom maximum setting

0,00

100,00

%

P2.2.17 AI1 inversion

0

1

P2.2.18 AI1 filter time

0,00

10,00

s

P2.2.19 AI2 Signal select

0

P2.2.20 AI2 signal range

0

2

P2.2.21

AI2 custom minimum setting

0,00

100,00

%

P2.2.22

AI2 custom maximum setting

0,00

100,00

%

P2.2.23 AI2 inversion

0

1

P2.2.24 AI2 filter time

0,00

10,00

s

P2.2.25 PID minimum limit ­100,00

Par. 2.2.29

%

P2.2.26

PID maximum limit

Par. 2.2.28

100,00

%

P2.2.27

Error value inversion

0

1

P2.2.28

PID reference rising time

0,1

100,0

s

P2.2.29

PID reference falling time

0,1

100,0

s

P2.2.30 Easy changeover

0

1

P2.2.31 AI3 Signal select

0

P2.2.32 AI3 Signal range

0

1

P2.2.33 AI3 inversion

0

1

P2.2.34 AI3 filter time

0,00

10,00

s

P2.2.35 AI4 Signal select

0

P2.2.36 AI4 Signal range

0

1

P2.2.37 AI4 inversion

0

1

P2.2.38 AI4 filter time

0,00

10,00

s

Table 19. Input signals, G2.2

A.1
0
0,00
100,00
0 0,10 A.2
1
0,00
100,00
0 0,10 0,00
100,00
0
5,0
5,0
0 0.1 1 0 0,10 0.1 1 0 0,10

vacon · 47

1532 320 321

0=Signal range 0–10V 1=Signal range 2–10V 2=Custom range

322 323 324 1533 325
326

0=Not inverted 1=Inverted 0=No filtering
0=0–20 mA 1=4–20 mA 2=Customised

327

328

0=Not inverted 1=Inverted

329 0=No filtering

359

360

340

0=No inversion 1=Inversion

341

342

366

0=Keep reference 1=Copy actual reference

141

143

151

0=Not inverted 1=Inverted

142 0=No filtering

152

154

162

0=Not inverted 1=Inverted

153 0=No filtering

CP=control place cc=closing contact oc=opening contact

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48 · vacon

Advanced Level Control application

3.6.4
Code

Output signals (Control keypad: Menu M2 G2.3)

Parameter

Min

Max Unit Default

Cust

P2.3.1

Analogue output function

0

13

10

P2.3.2

Analogue output filter time

0,00 10,00

s

P2.3.3

Analogue output inversion

0

1

P2.3.4

Analogue output minimum

0

1

P2.3.5

Analogue output scale

10

1000

%

P2.3.6

Output frequency limit 1 supervision

0

2

P2.3.7

Output frequency limit 1;
Supervised value

0,00

Par. 2.1.2

Hz

P2.3.8

Output frequency limit 2 supervision

0

2

P2.3.9

Output frequency limit 2;
Supervised value

0,00

Par. 2.1.2

Hz

P2.3.10

Torque limit supervision

0

2

P2.3.11

Torque limit supervision value

0,0

300,0

%

P2.3.12

FC temperature supervision

0

2

P2.3.13

FC temperature supervised value

­10

100

°C

P2.3.14

Actual value supervision to relay

0

100,00

%

Actual value over /

P2.3.15 under sup value to

0

2

relay

P2.3.16

Iout2 signal

0

P2.3.17

Iout2 content

0

13

P2.3.18 Iout2 filter time

0,00 10,00

s

P2.3.19

Iout2 invert

0

1

P2.3.20 Iout2 minimum

0

1

P2.3.21

Iout2 scale

10

1000

%

P2.3.22

Iout3 signal

0

P2.3.23

Iout3 content

0

13

P2.3.24 Iout3 filter time

0,00 10,00

s

1,00 0 0
100
0
0,00
0
0,00
0
100,0
0
40 0,00
0 0.1 7 1,00 0 0 0 0.1 0 0,00

ID

Note

0=Not used

1=Output freq. (0–fmax) 2=Freq. reference (0–fmax) 3=Motor speed (0–Motor

nominal speed)

4=Output current (0–InMotor) 5=Motor torque (0–TnMotor) 307 6=Motor power (0–PnMotor) 7=Motor voltage (0–UnMotor) 8=DC-link volt (0–UnMotor) 9=PID controller ref. value

10=PID contr. act. value 1

11=PID contr. act. value 2

12=PID contr. error value

13=PID controller output

308

309

0=Not inverted 1=Inverted

310

0=0 mA 1=4 mA

311

0=No limit 315 1=Low limit supervision
2=High limit supervision

316

0=No limit 346 1=Low limit supervision
2=High limit supervision

347

0=Not used 348 1=Low limit supervision
2=High limit supervision
349
0=Not used 354 1=Low limit
2=High limit
355

1541
1542
471 472 473 474 475 476 1534 1535 1536

0=Not used 1=Over supervised value 2=Under supervised value

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Advanced Level Control application

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P2.3.25

Iout3 invert

0

1

0

P2.3.26 Iout3 minimum

0

1

0

P2.3.27

Iout3 scale

10

1000

%

0

Table 20. Output signals, G2.3

1527 1538 1539

3.6.5 Delayed Output signals RO1 and RO2 (Control keypad: Menu M2 G2.3.28)

Code P2.3.28.1

Parameter RO1 Signal

Min

Max

Unit Default

0

B.1

P2.3.28.2

RO1 Content

16

2

P2.3.28.3 RO1 On delay 0,00 320,00

s

0,00

P2.3.28.4 RO1 Off delay 0,00 320,00

s

0,00

P2.3.28.5

RO2 Signal

0

B.2

P2.3.28.6

RO2 Content

0

16

3

P2.3.28.7 RO2 On delay

0

320,00

s

0,00

P2.3.28.8 RO2 Off delay

0

320,00

s

0,00

Table 21. Delayed output signals, G2.3.28

Cust

ID 1524
1525
1526 1527 1528 1529 1530 1531

Note
0= Not used 1= Ready 2= Run 3= Fault 4= Fault inverted 5= Warning 6= External fault or warning 7=Reference fault or
warning 8= Vacon overheat warning 9= Preset speed 10=Output freq. limit sup. 1 11=Output freq. limit sup. 2 12=Thermistor
fault/warning 13=Torque limit supervision 14=Motor termal fault warn 15=Motor reg. activated 16=Act. value limit superv.
See P2.3.28.2

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Advanced Level Control application

3.6.6 Relay outputs (Control keypad: Menu M2 G2.3.29)

Code

Parameter

Min

Max

Default

Cust

P2.3.29.1

Ready

0

A.1

P2.3.29.2

Run

0

B.1

P2.3.29.3

Fault

0

B.2

P2.3.29.4

Fault, inverted

0

0.2

P2.3.29.5

Warning

0

0.1

P2.3.29.6

External fault/warning

0

0.1

P2.3.29.7

AI ref fault/warning

0

0.1

P2.3.29.8

Overtemp warning

0

0.1

P2.3.29.9

Preset speed

0

0.1

P2.3.29.10

FreqOut superv.limit1

0

0.1

P2.3.29.11

FreqOut superv.limit2

0

0.1

P2.3.29.12 Temp lim superv 0

0.1

P2.3.29.13 Torq limit superv 0

0.1

P2.3.29.14

Motor term fault/warn

0

0.1

P2.3.29.15 Motor reg active 0

0.1

P2.3.29.16

Actual value superv

0

0.1

Table 22. Relay output signals, G2.3.29

ID 432 433 434 435 436 437
438
439 443 447
448 450 451 452 454 1523

Note

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Advanced Level Control application

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3.6.7 Drive control parameters (Control keypad: Menu M2 G2.4)

Code

Parameter

Min

P2.4.1

Ramp 1 shape

0,1

P2.4.2

Ramp 2 shape

0,1

P2.4.3 Acceleration time 2 0,1 P2.4.4 Deceleration time 2 0,1

Max 10,0
10,0 3000,0 3000,0

Unit Default

s

0,0

s

0,0

s

5,0

s

5,0

P2.4.5

Brake chopper

0

3

0

P2.4.6

Start function

0

1

0

P2.4.7

Stop function

0

3

P2.4.8 DC braking current 0,00

P2.4.9

DC braking time at stop

0,00

Frequency to start

P2.4.10 DC braking during 0,10

ramp stop

P2.4.11

DC braking time at start

0,00

IL 60,00
10,00
60,00

P2.4.12

Flux brake

0

1

P2.4.13 Flux braking current 0,00

IL

Table 23. Drive control parameters, G2.4

1

A

0,7 x IH

s

0,00

Hz

0,00

s

0,00

0

A

IH

Cust

ID

Note

500

0=Linear >0=S-curve ramp time

501

0=Linear >0=S-curve ramp time

502

503

0=Disabled

1=Used and tested in Run

504

state 2=External brake chopper

3=Used and tested in

Ready state

505

0=Ramp 1=Flying start

0=Coasting

506

1=Ramp 2=Ramp+Run enable coast

3=Coast+Run enable ramp

507

508 0=DC brake is off at stop

515

516 0=DC brake is off at start

520

0=Off 1=On

519

3.6.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)

Code

Parameter

Min

Max

P2.5.1

Prohibit frequency range 1 low limit

0,0

Par. 2.5.2

P2.5.2

Prohibit frequency range 1 high limit

0,0

Par. 2.1.2

P2.5.3

Prohibit frequency range 2 low limit

0,0

Par. 2.5.4

P2.5.4

Prohibit frequency range 2 high limit

0,0

Par. 2.1.2

P2.5.5

Prohibit frequency range 3 low limit

0,0

Par. 2.5.6

P2.5.6

Prohibit frequency range 3 high limit

0,0

Prohibit frequencies

P2.5.7

acc./dec. ramp

0,1

scaling

Par. 2.1.2 10,0

Table 24. Prohibit frequency parameters, G2.5

Unit Hz Hz Hz Hz Hz Hz
Times

Default 0,0 0,0 0,0 0,0 0,0 0,0
1,0

Cust

ID

Note

509 0=Not used

510 0=Not used

511 0=Not used

512 0=Not used

513 0=Not used

514 0=Not used

518

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52 · vacon

Advanced Level Control application

3.6.9 Motor control parameters (Control keypad: Menu M2 G2.6)

Code

Parameter

Min

Max

P2.6.1 Motor control mode 0

1

P2.6.2 U/f optimisation

0

1

P2.6.3 U/f ratio selection

0

3

P2.6.4 P2.6.5 P2.6.6
P2.6.7
P2.6.8 P2.6.9 P2.6.10

Field weakening point
Voltage at field weakening point U/f curve midpoint
frequency
U/f curve midpoint voltage
Output voltage at zero frequency Switching frequency
Overvoltage controller

30,00 10,00 0,00
0,00
0,00 1,0 0

320,00 200,00
par. P2.6.4 100,00
40,00 16,0
1

P2.6.11

Undervoltage controller

0

1

Table 25. Motor control parameters, G2.6

Unit Default Cust ID

Note

0

600

0= Frequency control 1= Speed control

0

109

0= Not used 1= Automatic torque boost

0= Linear

0

108

1= Squared 2= Programmable

3= Linear with flux optim.

Hz

50,00

602

%

100,00

Hz

50,00

%

100,00

%

Varies

kHz Varies

1

1

603 n% x Unmot
604
n% x Unmot 605 Parameter max. value =
par. 2.6.5
606 n% x Unmot
601 Depends on kW 0=Not used
607 1=Used (no ramping) 2=Used (ramping) 0=Not used
608 1=Used (no ramping) 2=Used (ramping)

3

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Advanced Level Control application

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3.6.10
Code

Protections (Control keypad: Menu M2 G2.7)

Parameter

Min

Max

Unit Default

Cust

P2.7.1

Response to reference fault

0

5

4

P2.7.2

Reference fault frequency

0,00

Par. 2.1.2

Hz

0,00

P2.7.3

Response to external fault

0

3

2

P2.7.4

Input phase supervision

0

3

2

P2.7.5

Response to undervoltage fault

1

3

1

P2.7.6

Output phase supervision

0

3

2

P2.7.7

Earth fault protection

0

3

2

P2.7.8

Thermal protection of the motor

0

3

2

P2.7.9

Motor ambient temperature factor

-100,0

100,0

%

0,0

P2.7.10

Motor cooling factor at zero speed

0,0

150,0

%

40,0

P2.7.11

Motor thermal time constant

1

200

min Varies

P2.7.12 Motor duty cycle

0

100

%

100

P2.7.13 Stall protection

0

3

2

P2.7.14

Stall current

0,00

2 x IH

A

P2.7.15 Stall time limit

1,00 120,00

s

P2.7.16 Stall frequency limit 1,0

Par. 2.1.2

Hz

IH 15,00
25,0

P2.7.17 Underload protection 0

3

0

P2.7.18

Underload curve at nominal frequency

10

150

%

50

P2.7.19

Underload curve at zero frequency

5,0

150,0

%

10,0

Underload

P2.7.20 protection time

2

600

s

20

limit

P2.7.21

Thermistor fault resp

0

3

0

P2.7.22 FB comm. fault

0

3

2

ID

Note

0=No response

1=Warning

700

2=Warning+Old Freq. 3=Wrng+PresetFreq 2.7.2

4=Fault,stop acc. to 2.4.7

5=Fault,stop by coasting

728

701

730

727

0=No response 1=Warning

702

2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting

703

704

705

706

707

708

0=No response

709

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

710

711

712

0=No response

713

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

714

715

716

0=No action

732

1=Warning 2=Fault

3=Fault, coast

Response to fieldbus fault

0=No action

733 1=Warning

2=Fault

3=Fault, coast

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Advanced Level Control application

P2.7.23 Slot comm. fault

0

3

2

P2.7.24

Value of actual value supervision

0,00

100,00

%

0,00

Actual value

P2.7.25

over/under

0

2

0

supervision value

Actual value

P2.7.26

supervision

0

3

0

response

P2.7.27

Actual value response time

0

300

s

1

Table 26. Protections, G2.7

734 1518 1519
1522 1540

Response to option card fault 0=No action 1=Warning 2=Fault 3=Fault, coast
0=No action 1=Over 2=Under Response to Actual value supervision 0=No action 1=Warning 2=Fault 3=Fault, coast

3.6.11 Autorestart parameters (Control keypad: Menu M2 G2.8)

Code P2.8.1 P2.8.2

Parameter Wait time Trial time

Min

Max

0,10

10,00

0,00

60,00

P2.8.3

Start function

0

2

P2.8.4

Number of tries after undervoltage trip

0

10

P2.8.5

Number of tries after overvoltage trip

0

10

P2.8.6

Number of tries after overcurrent trip

0

3

P2.8.7

Number of tries after reference trip

0

10

Number of tries after

P2.8.8 motor temperature

0

10

fault trip

P2.8.9

Number of tries after external fault trip

0

10

Table 27. Autorestart parameters, G2.8

Unit Default

s

0,50

s

30,00

0

2 2 2 1

0

0

Csut

ID

Note

717

718

0=Ramp

719 1=Flying start

2=According to par. 2.4.6

720

721

722

723

726

725

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3.6.12 Keypad control (Control keypad: Menu M3)
The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the product’s User’s Manual.

Code

Parameter

Min

Max

Unit

P3.1

Control place

1

3

R3.2

Keypad reference

Par. 2.1.1

Par. 2.1.2

Hz

P3.3 Direction (on keypad) 0

1

R3.4

PID reference 1

0,00

100,00

%

R3.5

PID reference 2

0,00

100,00

%

R3.6

Stop Button

0

1

Table 28. Keypad control parameters, M3

Default 1
0 40,00 0,00
0

Cust

ID

Note

1=I/O terminal

125 2=Keypad

3=Fieldbus

123 167 168 114

3.6.13 Expander boards (Control keypad: Menu M7)
The M7 menu shows the expander and option boards attached to the control board and boardrelated information. For more information, see the product’s User’s Manual.

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MultiFollower PFC application

4. MULTIFOLLOWER PFC APPLICATION
4.1 Brief description
With the MultiFollower PFC application you can build a system where up to 3 drives handle the regulation. The internal PID regulator controls the drives that are working in a chained control where one of them is always the regulating drive. This way they can together control a system with several devices in parallel.
When you have the application package loaded in your Vacon drive you can select the MultiFollower PFC application in system menu, M6 with parameter S6.2.
4.2 Functionality
The application is designed to achieve an even wear of the pumps connected to the motors/ drives by regularly changing the regulating order to of the drives. The application supports the maximum of 3 pumps, fans or compressors to work in parallel. One drive is leading and regulating (PID) while the others are either stand-by or, if working as auxiliary drives, following the same speed that the leading one is running at.
Connections to/ from and between the drives are made easily. The drive is connected directly to its own motor/ pump. There is neither need for additional contactors nor any soft starting devices. An ordinary shielded twisted pair cable is used for the communications between drives, and for the shared frequency reference transmission.

Supply

Start

Freq Ref

Freq Ref

Comm
3~

Comm

3~

3~

Figure 16. Operating principle of MultiFollower PFC system

Pressure sensor
NX12k117

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4.3 Chained regulation and autochange
When the regulating drive notices a demand for more capacity, but cannot produce this by itself, it will send a request for NEXT START to the communication line. When the next drive starts to regulate it will send the frequency reference to the analogue output. The drive(s) that is (are) working as an auxiliary drive will read this value from its analogue input 1, and it will start to run at the same speed as the regulating drive. In other words, the auxiliary pump is following the speed reference of the leading drive /pump. When the regulating drive notices that there is too much capacity (running at the minimum producing frequency + 1,5Hz) AND there are auxiliary units connected to the system, it will put itself to Stand-by mode and the auxiliary drive will become the leading drive and start regulating. If there are several drives working as auxiliary drives, the one with the highest priority will start to regulate. If there are NO auxiliary drives available when the drive notices the overcapacity, the drive will go into Sleeping mode.

The Vacon drives in the system will automatically change the leading drive to equalize the wear of the devices in the system. The drive is counting time for the autochange event when it is running. The time to run before the autochange event shall occur can be set by the user. When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The other drives will notice that the drive is stopping for the autochange event and the next drive will take up the control.

When all drives in the installation have performed their leading role the timers of all drives are reset. The “reset” command does not necessarily set the counters to zero, but the counter value is decreased by the autochange value set by the user. (Default value is 48h)

Examples: Autochange time: Running hours: Running hours after reset:

48h 64h 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the others have been in the leading role. This way the running times of the drives are equalized.

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Next to regulate (2) Next to regulate(3) Figure 17. Chained regulation of MultiFollower PFC

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4.4 Sharing of frequency reference
The auxiliary drives will follow the frequency reference that the leading drive is using. The leading drive sends out the frequency reference to the analogue output. The activated auxiliary drives will see this on analogue input 1 and follow the leading drive using the same frequency.

To pin 23 on other drives
To pin 19 on other drives

Drive 1

1

+10Vref

2

AI1+

3

AI1-

4

AI2+

5

AI2-

6

+24V

7

GND

18

AO1+

19

AO1-

20

DO1

21

RO1

22

RO1

23

RO1

Drive 2

To pin 3 on other drives
To pin 2 on other drives

1

+10Vref

2

AI1+

3

AI1-

4

AI2+

5

AI2-

6

+24V

7

GND

18

AO1+

19

AO1-

20

DO1

21

RO1

22

RO1

23

RO1

Figure 18. Connections for shared frequency reference in a 2 pump system

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MultiFollower PFC application

4.5 Control I/O for MultiFollower PFC

To pin 23 on To pin 3 on other drives other drives

–

2 wire

transducer

Terminal 1 +10Vref 2 AI1+
3 AI14 AI2+ 5 AI2-
6 +24V 7 GND

Signal Reference output Analogue input, voltage range 0–10V DC (programmable) I/O Ground Analogue input, current range 4–20mA (programmable) Control voltage output I/O ground

Description Voltage for potentiometer, etc. Frequency reference for auxiliary drive . Value from leading drive of the system Ground for reference and controls Actual Value 1
Voltage for switches, etc. max 0.1 A Ground for reference and controls

8 DIN1 Start/Stop

Contact closed = Regulating

9 DIN2 Flushing (programmable)
10 DIN3 PID reference 2 enable (programmable)
11 CMA Common for DIN 1–DIN 3

Contact closed = start + nominal speed Contact closed = PID ref 2 Open i.e. isolated from ground

To pin 19 on other drives

To pin 17 on other drives

To pin 2 on other drives

To pin 20 on other drives

12 +24V Control voltage output 13 GND I/O ground 14 DIN4 Fault Reset
(programmable) 15 DIN5 Run Disable
(programmable) 16 DIN6 Communication input

Voltage for switches (see #6) Ground for reference and controls Contact closed = Reset
Contact closed = Disable
Signals on communication line from all drives in installation are read on this input

17 CMB Common for DIN4–DIN6

Open i.e. isolated from ground

18 AO1+ Analogue output 19 AO1- Frequency Reference 20 DO1 Digital output

Range 0–10 V/RL, >1k Communication output

21 RO1 22 RO1 23 RO1

Relay output 1 Frequency reference sent from AO1, via RO1 to AI1 on aux drives

24 RO2

Relay output 2 Programmable (par. 2.3.28.6)

25 RO2

FAULT

26 RO2

Figure 19. I/O configuration for the MultiFollower PFC Application

• = 1N4004 The diode is needed to prevent backward supply of 24V from other drives.

NOTE! All digital inputs are used with negative logic (0V is active). Jumper X3 has to be connected so that CMA and CMB are isolated from ground, i.e. OPEN. AO1 must also be configured as Voltage output. See Figure 10 below.

Digital inputs DIN3, DIN4, DIN5 and all the outputs are freely programmable. DIN6 and the digital output (DO1) are reserved for the communication between drives.

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Jumper block X1: AI1 mode
ABCD
AI1 mode: 0…20mA; Current input
ABCD

vacon · 61
Jumper block X2: AI2 mode
ABCD
AI2 mode: 0…20mA; Current input
ABCD

AI1 mode: Voltage input; 0…10V
ABCD

AI2 mode: Voltage input; 0…10V
ABCD

AI1 mode: Voltage input; 0…10V (differential)
ABCD

AI2 mode: Voltage input; 0…10V (differential)
ABCD

AI1 mode: Voltage input; -10…10V Jumper block X6: AO1 mode
ABCD
AO1 mode: 0…20mA; Current output
ABCD
AO1 mode: Voltage output; 0…10V

AI2 mode: Voltage input; -10…10V
Jumper block X3: CMA and CMB grounding
CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together, isolated from GND

= Factory default
Figure 20. Jumper selection for OPT-A1 See also the product’s User’s manual for more details.

!
NOTE

If you change the AI/AO signal content also remember to change the corresponding board parameter in menu M7.

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4.6 Control signal logic in MultiFollower PFC Application

DO1 DIN6 DIN5 DIN3

Communication OUTPUT Communication INPUT Run Disable (Programmable) PID2 reference enable (Programmable)

P2.1.11 PID control ref

(Programmable from DIN3, DIN4 and DIN5

Other drive

DIN3-5 DIN2

(Prog.)
1

P3.4

1

PID keypad ref 2

2

PID

3

2.2 .6

PID actual val. sel.

Act1

Act 2

Working as aux drive

2.2.7 & 2.2.8 Actual val. sel.

AI1
FieldbusCtrl P2.2 .5

P2.1.2 0 Preset speed

AI2

1

AI3

Option card

AI4

Option card

2 3

P3.2

4

Keypad ref

5

6

P3.1 Control place
Int. freq. ref.

Refer from Fieldbus
Start/Stop from Fieldbus Direction from Fieldbus

Panel reference Reset Button Start/Stop

P.2.2.1 DIN2 Start Function

DIN1

1

&

DIN2

P2.1.28 Direction

Start / Stop Reverse

DIN4

Fault Reset (Programmable)

1

AO1 Output frequency to analogue output

AI1

Output frequency to analogue input

Figure 21. Control I/O logic, MultiFollower PFC Application

Other drive

Internal Fault Reset

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4.7 MultiFollower PFC Application ­ Parameter lists
On the next pages you will find the lists of parameters within the respective parameter groups. Each parameter includes a link to the respective parameter description. The parameter descriptions are given on pages 77 to 122.

Column explanations:

Code Parameter Min Max Unit Default Cust ID aa a

= Location indication on the keypad; Shows the operator the present param. number = Name of parameter = Minimum value of parameter = Maximum value of parameter = Unit of parameter value; Given if available = Value preset by factory = Customer’s own setting = ID number of the parameter (used with PC tools) = Parameter value can only be changed after the FC has been stopped. = In parameter row: Use TTF method to program these parameters

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MultiFollower PFC application

4.7.1 Monitoring values (Control keypad: menu M1)
The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product’s User’s Manual for more information.

Code

Parameter

Unit

V1.1 Output frequency

Hz

V1.2

Frequency reference

Hz

V1.3 Motor speed

rpm

V1.4 Motor current

A

V1.5 Motor torque

%

V1.6 Motor power

%

V1.7 Motor voltage

V

V1.8 DC link voltage

V

V1.9 Unit temperature

°C

V1.10 Voltage input

V

V1.11 Current input

mA

V1.12 Analogue input

V1.13 Analogue input

V1.14 DIN1, DIN2, DIN3

V1.15 DIN4, DIN4, DIN6

V1.16 Analogue Iout

mA

V1.17 PID Reference

%

V1.18 PID Actual value

%

V1.19 PID Error value

%

V1.20 PID Output

%

V1.21 Period running hour h

V1.22 Period running min. min

V1.23 Drive status

V1.24 Status Word

V1.25

Actual value special display

G1.26

Multimonitoring items

Table 29. Monitoring values

ID

Description

1 Output frequency to motor

25 Frequency reference to motor control

2 Motor speed in rpm 3 4 Calculated shaft torque 5 Motor shaft power 6 7 8 Heat sink temperature
13 AI1
14 AI2 AI3 AI4
15 Digital input statuses 16 Digital input statuses 26 AO1 20 In percent of the maximum frequency 21 In percent of the max actual value 22 In percent of the max error value

23 1503
1504

In percent of the max output value Running hours of this period Running minutes of this period

1511
1543 1547

0=Off 1=Communication line error 2=Stand-by 3=Regulating 4=Following 5=Sleeping Give the Status Word to Vacon personnel in case of problems with running the application Actual value special display See par; ID1544 to ID1546 Displays three selectable monitoring values

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4.7.2 Basic parameters (Control keypad: Menu M2 G2.1)

Code

Parameter

Min

P2.1.1 Null producing limit 0,00

Max

Unit

Par. 2.1.2 Hz

Default 15,00

Cust

P2.1.2 Max producing limit Par. 2.1.1 320,00

Hz

50,00

P2.1.3 P2.1.4 P2.1.5

Acceleration time 1 Deceleration time 1
Current limit

P2.1.6

Nominal voltage of the motor

P2.1.7

Nominal frequency of the motor

P2.1.8

Nominal speed of the motor

P2.1.9

Nominal current of the motor

P2.1.10

Motor cos

0,1 0,1 0,1 x IH 180
8,00
24
0,1 x IH 0,30

3000,0 3000,0 2 x IH
690
320,00

s

3,0

s

3,0

A

IL

NX2: 230V

V NX5: 400V

NX6: 690V

Hz

50,00

20 000 rpm

1440

2 x IH

A

IH

1,00

0,85

PID controller

P2.1.11 reference signal

1

3

(Place A)

P2.1.12 PID controller gain

0,0

1000,0

%

P2.1.13

PID controller Itime

0,00

320,00

s

P2.1.14

PID controller Dtime

0,00

10,00

s

P2.1.15 Next start delay

0

3600

s

P2.1.16 Own stop delay

0

3600

s

P2.1.17

Sleep delay

P2.1.16

3600

s

P2.1.18 Wake up level

0,00

100,00

%

2
100,0 1,00
0,00 5 2 30
30,00

P2.1.19 Wake up function

0

3

0

P2.1.20 P2.1.21

Preset speed Own ID number

0,00 Par. 2.1.2 Hz

0

3

50,00 0

P2.1.22

Interval time

0

170

h

48

P2.1.23 Reference step

0,00

100,00

%

0,00

P2.1.24

Direction

0

1

0

ID

Note

101

Min output freq / Sleep freq/ Change freq

NOTE: If fmax > than the

102

motor synchronous speed, check suitability for motor

and drive system

103

104

107

110

111

Check the rating plate of the motor

The default applies for a 4-

112 pole motor and a nominal

size frequency converter.

113

Check the rating plate of the motor.

120

Check the rating plate of the motor

1=Anal.curr.input (#4–5)

2=PID ref from Keypad

332

control page, par. 3.4

3=PID ref from fieldbus

(FBProcessDataIN1)

118

119

132 1505 1512 1017 1018
1019
124 1500
1501
1506 1548

) )
0=Wake-up at fall below wake up level (2.1.18, % of Actual value max)
1=Wake-up at exceeded wake up level (2.1.18, % of Actual value max)
2=Wake-up at fall below wake up level (2.1.18, % of PID ref value max)
3=Wake-up at exceeded wake up level (2.1.18, % of PID ref value max)
The specific ID number of the drive, in the specific installation The time after which the autochange will occur 0 = 5minutes (for commissioning) 170 = Autochange is bypassed
Reverse direction

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P2.1.25 Special Display Min

0

30000

0

1544

P2.1.26 Special Display Max

0

30000

100

1545

P2.1.27 Special Display Dec

0

4

1

1546

P2.1.28

Special Display Unit

0

28

0=Not Used

1=%

2=°C

3=m

4=bar

5=mbar

6=Pa

7=kPa

8=PSI

9=m /s

10=l/s

11=l/min

12=l/h

13=m3/s

4

1549 14=m3/min

15=m3/h

16=°F

17=ft

18=gal/s (GPS)

19=gal/min (GPM)

20=gal/h (GPH)

21=ft3/s (CFS)

22=ft3/min (CFM)

23=f3/h (CFH)

24=A

25=V

26=W

27=kW

28=Hp

Table 30. Basic parameters G2.1

**) If BOTH 2.1.15 and 2.1.16 are “0”, only one drive is handling all the pumping capacity. I.e. auxiliary drives are not requested. The autochange function works, however.

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4.7.3 Input signals (Control keypad: Menu M2 G2.2)

Code

Parameter

Min

P2.2.1 DIN2 Start function 0

P2.2.2 DIN3 function

0

P2.2.3 DIN4 function

0

Max Unit Default Cust ID

Note

0=DIN2 alone starts the

drive at “pre-set speed”

1

0

1508

1= Both DIN1 and DIN2 has to be activated before the

drive will start and run at

the speed set in P2.1.20

0=Not used

1=External fault cc

2=External fault oc

3=Run enable

4= CP: I/O terminal

5= CP: Keypad

12

11

301

6= CP: Fieldbus 7=Pre set speed

8=Fault reset

9=Acc./Dec.operation

prohibit

10= DC braking command

11= Enable PID reference 2

12 = Run disable

12

8

1509 See above

P2.2.4 DIN5 function

0

12

12

P2.2.5

Fieldbus control reference selection

1

6

5

P2.2.6

Actual value selection

0

7

0

P2.2.7

Actual value 1 input

0

5

2

P2.2.8

Actual value 2 input

0

5

0

P2.2.9

Actual value 1 minimum scale

­320,00

320,00

%

P2.2.10

Actual value 1 maximum scale

­320,00

320,00

%

P2.2.11

Actual value 2 minimum scale

­320,00

320,00

%

0,00 100,00 0,00

330 See above

1=AI2

2=AI3

122

3=AI4 4=Panel reference

5=FB reference

6=PID controller

0=Actual value 1

1=Actual 1 + Actual 2

2=Actual 1 ­ Actual 2

333

3=Actual 1 * Actual 2 4=Min(Actual 1, Actual 2)

5=Max(Actual 1, Actual 2)

6=Mean(Actual1, Actual2)

7=Sqrt (Act1) + Sqrt (Act2)

0=Not used

1=AI1 signal (c-board)

2=AI2 signal (c-board)

334 3=AI3 signal

4=AI4 signal

5=Fieldbus

(FBProcessDataIN2)

0=Not used 1=AI1 signal (c-board) 2=AI2 signal (c-board) 335 3=AI3 signal 4=AI4 signal 5=Fieldbus (FBProcessDataIN3)

336 0=No minimum scaling

337 100=No maximum scaling

338 0=No minimum scaling

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P2.2.12 P2.2.13

Actual value 2 maximum scale AI1 Signal select

­320,00 0

320,00

P2.2.14 AI1 signal range

0

2

P2.2.15

AI1 custom minimum setting

0,00

P2.2.16

AI1 custom maximum setting

0,00

P2.2.17 AI1 inversion

0

P2.2.18 AI1 filter time

0,00

P2.2.19 AI2 Signal select

0

100,00 100,00
1 10,00

P2.2.20 AI2 signal range

0

2

P2.2.21

AI2 custom minimum setting

0,00

P2.2.22

AI2 custom maximum setting

0,00

P2.2.23 AI2 inversion

0

P2.2.24 AI2 filter time

0,00

P2.2.25 PID minimum limit ­100,00

P2.2.26 P2.2.27 P2.2.28 P2.2.29

PID maximum limit
Error value inversion PID reference rising time PID reference falling time

Par. 2.2.28
0
0,1
0,1

P2.2.30 Easy changeover

0

P2.2.31 AI3 Signal select

0

P2.2.32 AI3 Signal range

0

P2.2.33 AI3 inversion

0

P2.2.34 AI3 filter time

0,00

P2.2.35 AI4 Signal select

0

P2.2.36 AI4 Signal range

0

P2.2.37 AI4 inversion

0

P2.2.38 AI4 filter time

0,00

P2.2.39 Follower filter time 0,00

P2.2.40 Follower inversion 0

Table 31. Input signals, G2.2

100,00
100,00
1 10,00 Par. 2.2.29 100,00
1
100,0
100,0
1
1 1 10,00
1 1 10,00 10,00 1

%

100,00

A.1

0

%

0,00

339 1532 320
321

100=No maximum scaling
0=Signal range 0–10V 1=Signal range 2–10V 2=Custom range

%

100,00

0

s

0,10

A.2

1

%

0,00

322 323 324 1533 325
326

0=Not inverted 1=Inverted 0=No filtering
0=0–20 mA 1=4–20 mA 2=Customised

%

100,00

0

s

0,10

%

0,00

327

328

0=Not inverted 1=Inverted

329 0=No filtering

359

%

100,00

0

s

5,0

360

340

0=No inversion 1=Inversion

341

s

5,0

0

0.1 1

0

s

0,10

0.1

1

0

s

0,10

s

0,10

0

342
366 141 143 151 142 152 154 162 153 1550 1552

0=Keep reference 1=Copy actual reference
0=Not inverted 1=Inverted 0=No filtering
0=Not inverted 1=Inverted 0=No filtering 0=No filtering 0=Not inverted 1=Inverted

CP=control place, cc=closing contact, oc=opening contact

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4.7.4 Output signals (Control keypad: Menu M2 G2.3)

Code P2.3.1 P2.3.2 P2.3.3 P2.3.4

Parameter Analogue output
filter time Analogue output
inversion Analogue output
minimum Analogue output
scale

Min

Max

Unit Default

0,00 10,00

s

1,00

0

1

0

0

1

0

10

1000

%

100

P2.3.5

Output frequency limit 1 supervision

0

2

0

P2.3.6

Output frequency limit 1;
Supervised value

0,00

Par. 2.1.2

Hz

0,00

P2.3.7

Output frequency limit 2 supervision

0

2

0

P2.3.8

Output frequency limit 2;
Supervised value

0,00

Par. 2.1.2

Hz

0,00

P2.3.9

Torque limit supervision

0

2

0

P2.3.10

Torque limit supervision value

0,0

300,0

%

100,0

P2.3.11

FC temperature supervision

0

2

0

P2.3.12

FC temperature supervised value

­10

100

°C

40

P2.3.13

Actual value supervision to relay

0

100,00

%

0,00

Actual value over /

P2.3.14 under supervised

0

2

0

value to relay

P2.3.15

Iout2 signal

0

0.1

P2.3.16

Iout2 content

0

13

7

P2.3.17 Iout2 filter time

0,00 10,00

s

1,00

P2.3.18

Iout2 invert

0

1

0

P2.3.19 Iout2 minimum

0

1

0

P2.3.20

Iout2 scale

10

1000

%

0

P2.3.21

Iout3 signal

0

0.1

P2.3.22

Iout3 content

0

13

0

P2.3.23 Iout3 filter time

0,00 10,00

s

0,00

P2.3.24

Iout3 invert

0

1

0

P2.3.25 Iout3 minimum

0

1

0

P2.3.26

Iout3 scale

10

1000

%

0

Table 32. Output signals, G2.3

Cust

ID

Note

308

309

0=Not inverted 1=Inverted

310

0=0 V 1=2 V

311

0=No limit 315 1=Low limit supervision
2=High limit supervision

316

0=No limit 346 1=Low limit supervision
2=High limit supervision

347

0=Not used 348 1=Low limit supervision
2=High limit supervision
349
0=Not used 354 1=Low limit
2=High limit
355

1541
1542
471 472 473 474 475 476 1534 1535 1536 1527 1538 1539

0=Not used 1=Over supervised value 2=Under supervised value

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MultiFollower PFC application

4.7.5 Delayed Output signals RO1 and RO2(Control keypad: Menu M2 G2.3.28)

Code P2.3.28.1

Parameter RO1 Signal

Min

Max

Unit Default

0

0.1

P2.3.28.2

RO1 Content

16

2

P2.3.28.3 RO1 On delay 0,00 320,00

s

0,00

P2.3.28.4 RO1 Off delay 0,00 320,00

s

0,00

P2.3.28.5

RO2 Signal

0

B.2

P2.3.28.6

RO2 Content

0

16

3

P2.3.28.7 RO2 On delay

0

320,00

s

0,00

P2.3.28.8 RO2 Off delay

0

320,00

s

0,00

Table 33. Delayed output signals, G2.3.28

Cust

ID 1524
1525
1526 1527 1528 1529 1530 1531

Note
0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=Warning 6=External fault or warning 7=Reference fault or
warning 8=Vacon overheat warning 9=Preset speed 10=Output freq. limit sup. 1 11=Output freq. limit sup. 2 12=Thermistor fault/
warning 13=Torque limit supervision 14=Motor termal fault warn 15=Motor reg. activated 16=Act. value limit superv.
See P2.3.28.2

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MultiFollower PFC application

4.7.6 Relay outputs (Control keypad: Menu M2 G2.3.29)

Code

Parameter

Min

P2.3.29.1

Ready

0

P2.3.29.2

Run

0

P2.3.29.3

Fault

0

Max

Default

Cust

A.1

B.1

B.2

P2.3.29.4 Fault, inverted

0

0.2

P2.3.29.5

Warning

0

0.1

P2.3.29.6

External fault/warning

0

0.1

P2.3.29.7

AI ref fault/warning

0

0.1

P2.3.29.8

Overtemp warning

0

0.1

P2.3.29.9 Preset speed

0

0.1

P2.3.29.10

FreqOut superv.limit1

0

0.1

P2.3.29.11

FreqOut superv.limit2

0

0.1

P2.3.29.12

Temp lim superv

0

0.1

P2.3.29.13

Torq limit superv

0

0.1

P2.3.29.14

Motor term fault/warn

0

0.1

P2.3.29.15

Motor reg active

0

0.1

P2.3.29.16

Actual value superv

0

0.1

Table 34. Relay output signals, G2.3.29

ID 432 433 434 435 436 437
438
439 443 447
448
450
451
452
454
1523

vacon · 71
Note

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MultiFollower PFC application

4.7.7 Drive control parameters (Control keypad: Menu M2 G2.4)

Code

Parameter

Min

P2.4.1

Ramp 1 shape

0,1

P2.4.2

Ramp 2 shape

0,1

P2.4.3 Acceleration time 2 0,1 P2.4.4 Deceleration time 2 0,1

Max 10,0
10,0 3000,0 3000,0

Unit Default

s

0,0

s

0,0

s

5,0

s

5,0

P2.4.5

Brake chopper

0

3

0

P2.4.6

Start function

0

1

0

P2.4.7

Stop function

0

3

P2.4.8 DC braking current 0,00

P2.4.9

DC braking time at stop

0,00

Frequency to start

P2.4.10 DC braking during 0,10

ramp stop

P2.4.11

DC braking time at start

0,00

IL 60,00
10,00
60,00

P2.4.12

Flux brake

0

1

P2.4.13 Flux braking current 0,00

IL

Table 35. Drive control parameters, G2.4

1

A

0,7 x IH

s

0,00

Hz

0,00

s

0,00

0

A

IH

Cust

ID

Note

500

0=Linear >0=S-curve ramp time

501

0=Linear >0=S-curve ramp time

502

503

0=Disabled

1=Used and tested in Run

504

state 2=External brake chopper

3=Used and tested in

Ready state

505

0=Ramp 1=Flying start

0=Coasting

506

1=Ramp 2=Ramp+Run enable coast

3=Coast+Run enable ramp

507

508 0=DC brake is off at stop

515

516 0=DC brake is off at start

520

0=Off 1=On

519

4.7.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)

Code

Parameter

Min

Max

P2.5.1

Prohibit frequency range 1 low limit

0,0

Par. 2.5.2

P2.5.2

Prohibit frequency range 1 high limit

0,0

Par. 2.1.2

P2.5.3

Prohibit frequency range 2 low limit

0,0

Par. 2.5.4

P2.5.4

Prohibit frequency range 2 high limit

0,0

Par. 2.1.2

P2.5.5

Prohibit frequency range 3 low limit

0,0

Par. 2.5.6

P2.5.6

Prohibit frequency range 3 high limit

0,0

Par. 2.1.2

Prohibit frequencies

P2.5.7

acc./dec. ramp

0,1

10,0

scaling

Table 36. Prohibit frequency parameters, G2.5

Unit Hz Hz Hz Hz Hz Hz
Times

Default 0,0 0,0 0,0 0,0 0,0 0,0
1,0

Cust

ID

Note

509 0=Not used

510 0=Not used

511 0=Not used

512 0=Not used

513 0=Not used

514 0=Not used

518

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4.7.9 Motor control parameters (Control keypad: Menu M2 G2.6)

Code

Parameter

Min

Max

P2.6.1 Motor control mode 0

1

P2.6.2 U/f optimisation

0

1

P2.6.3 U/f ratio selection

0

3

P2.6.4 P2.6.5 P2.6.6
P2.6.7
P2.6.8 P2.6.9 P2.6.10

Field weakening point
Voltage at field weakening point U/f curve midpoint
frequency
U/f curve midpoint voltage
Output voltage at zero frequency Switching frequency
Overvoltage controller

30,00 10,00 0,00
0,00
0,00 1,0 0

320,00 200,00
par. P2.6.4 100,00
40,00 16,0
1

P2.6.11

Undervoltage controller

0

1

Table 37. Motor control parameters, G2.6

Unit Default Cust ID

Note

0

600

0=Frequency control 1=Speed control

0

109

0=Not used 1=Automatic torque boost

0=Linear

0

108

1=Squared 2=Programmable

3=Linear with flux optim.

Hz

50,00

602

%

100,00

Hz

50,00

%

100,00

%

Varies

kHz Varies

1

1

603 n% x Unmot
604
n% x Unmot 605 Parameter max. value =
par. 2.6.5
606 n% x Unmot
601 Depends on kW 0=Not used
607 1=Used (no ramping) 2=Used (ramping) 0=Not used
608 1=Used (no ramping) 2=Used (ramping)

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MultiFollower PFC application

4.7.10
Code

Protections (Control keypad: Menu M2 G2.7)

Parameter

Min

Max

Unit Default

P2.7.1

Response to reference fault

0

5

4

P2.7.2

Reference fault frequency

0,00 Par. 2.1.2 Hz

P2.7.3

Response to external fault

0

3

P2.7.4

Input phase supervision

0

3

P2.7.5

Response to undervoltage fault

1

3

P2.7.6

Output phase supervision

0

3

P2.7.7

Earth fault protection

0

3

P2.7.8

Thermal protection of the motor

0

3

P2.7.9

Motor ambient temperature factor

-100,0

100,0

%

P2.7.10

Motor cooling factor at zero speed

0,0

150,0

%

P2.7.11

Motor thermal time constant

1

200

min

P2.7.12 Motor duty cycle

0

100

%

P2.7.13 Stall protection

0

3

P2.7.14

Stall current

0,00

2 x IH

A

P2.7.15 Stall time limit

1,00 120,00

s

P2.7.16 Stall frequency limit 1,0

Par. 2.1.2

Hz

P2.7.17 Underload protection 0

3

P2.7.18

Underload curve at nominal frequency

10

150

%

P2.7.19

Underload curve at zero frequency

5,0

150,0

%

Underload

P2.7.20 protection time

2

600

s

limit

P2.7.21

Thermistor fault resp

0

3

0,00 2 2 1 2 2 2 0,0
40,0 Varies
100
2
IH 15,00 25,0
0
50 10,0
20
0

P2.7.22 FB comm. fault

0

3

2

Cust

ID

Note

0=No response

1=Warning

700

2=Warning+Old Freq. 3=Wrng+PresetFreq 2.7.2

4=Fault,stop acc. to 2.4.7

5=Fault,stop by coasting

728

701

730

727

0=No response 1=Warning

702

2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting

703

704

705

706

707

708

0=No response

709

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

710

711

712

0=No response

713

1=Warning 2=Fault,stop acc. to 2.4.7

3=Fault,stop by coasting

714

715

716

0=No action

732

1=Warning 2=Fault

3=Fault, coast

Response to fieldbus fault

0=No action

733 1=Warning

2=Fault

3=Fault, coast

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MultiFollower PFC application

vacon · 75

P2.7.23 Slot comm. fault

0

3

2

P2.7.24

Value of actual value supervision

0,00

100,00

%

0,00

Actual value

P2.7.25

over/under

0

2

0

supervision value

Actual value

P2.7.26

supervision

0

3

0

response

P2.7.27

Actual value response time

0

300

s

1

Table 38. Protections, G2.7

734 1518 1519
1522 1540

Response to option card fault 0=No action 1=Warning 2=Fault 3=Fault, coast
0=No action 1=Over 2=Under Response to Actual value supervision 0=No action 1=Warning 2=Fault 3=Fault, coast

4.7.11 Autorestart parameters (Control keypad: Menu M2 G2.8)

Code P2.8.1 P2.8.2

Parameter Wait time Trial time

Min

Max

0,10

10,00

0,00

60,00

P2.8.3

Start function

0

2

P2.8.4

Number of tries after undervoltage trip

0

10

P2.8.5

Number of tries after overvoltage trip

0

10

P2.8.6

Number of tries after overcurrent trip

0

3

P2.8.7

Number of tries after reference trip

0

10

Number of tries after

P2.8.8 motor temperature

0

10

fault trip

P2.8.9

Number of tries after external fault trip

0

10

Table 39. Autorestart parameters, G2.8

Unit Default

s

0,50

s

30,00

0

2 2 2 1

0

0

Csut

ID

Note

717

718

0=Ramp

719 1=Flying start

2=According to par. 2.4.6

720

721

722

723

726

725

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MultiFollower PFC application

4.8 Keypad control (Control keypad: Menu M3)
The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the product’s User’s Manual.

Code

Parameter

Min

Max

Unit

P3.1

Control place

1

3

R3.2

Keypad reference

Par. 2.1.1

Par. 2.1.2

Hz

R3.3

PID reference 1

0,00

100,00

%

R3.4

PID reference 2

0,00

100,00

%

R3.5

Stop Button

0

1

Table 40. Keypad control parameters, M3

Default 1
40,00 0,00
0

Cust

ID

Note

1=I/O terminal

125 2=Keypad

3=Fieldbus

167 168 114

4.9 Expander boards (Control keypad: Menu M7)
The M7 menu shows the expander and option boards attached to the control board and boardrelated information. For more information, see the product’s User’s Manual.

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Description of parameters

vacon · 77

5. DESCRIPTION OF PARAMETERS
On the following pages you will find the parameter descriptions arranged according to the individual ID number of the parameter. A shaded parameter ID number (e.g. 432 Ready) indicates that the TTF programming method shall be applied to this parameter.
NOTE! The digital output (A.1) on the basic I/O board OPT-A1 is reserved for communication in the MultiMaster PFC, Advanced Level Control and MultiFollower PFC applications. Some parameter names are followed by a number code indicating the “All in One” applications in which the parameter is included. If no code is shown the parameter is available in all applications. See below. The parameter numbers under which the parameter appears in different applications are also given.

1

Basic Application

2

MultiMaster PFC Application

3

Advanced Level Control Application

4

MultiFollower PFC Application

101

Minimum frequency

102

Maximum frequency

1

(2.1)

1

(2.2)

Defines the frequency limits of the frequency converter. The maximum value for these parameters is 320 Hz. The software will automatically check the values of parameters ID105, ID106, ID315 and ID728.

Null /Maximum Producing limit

234 (2.1.1, 2.1.2)

Defines the frequency limits of the frequency converter. The maximum value for parameters ID101 and ID102 is 320 Hz. The software will automatically check the values of parameters ID316 and ID728 The parameters also defines: ID101 Null producing limit / Min output freq. / Lower change freq. / Sleep freq. ID102 Max producing limit / Max output freq. / Upper change freq. The frequency converter is stopped automatically if the frequency of the drive falls below the Sleep frequency defined with this parameter, for a time greater than that determined by parameter ID1017. During the Stop state, the PID controller switches the frequency converter to Run state when the signal of the actual value either falls below or exceeds the Wake-up level, par. ID1018 (depending on the Wake-up action, par. ID1019)

103

Acceleration time 1

104

Deceleration time 1

(2.3,2.1.3) (2.4, 2.1.4)

These limits correspond to the time required for the output frequency to accelerate from the zero frequency to the set maximum frequency (par. ID102).

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Description of parameters

105

Preset speed 1

106

Preset speed 2

1

(2.18)

1

(2.19)

Parameter values are automatically limited between the minimum and maximum frequencies (par. ID101, ID102).

Speed

Multi-step speed sel. 1 (DIN4)

Basic speed

0

ID105

1

ID106

0

Table 41. Preset speed

Multi-step speed sel. 2 (DIN5) 0
0 1

107

Current limit

(2.5, 2.1.5)

This parameter determines the maximum motor current from the frequency converter. The parameter value range differs from size to size.

108

U/f ration selection

234 (2.6.3)

Linear: 0
Squared: 1

The voltage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the nominal voltage is supplied to the motor. Linear U/f ration should be used in constant torque applications. This default setting should be used if there is no special need for another setting. The voltage of the motor changes followiing a squared curve form with the frequency in the area from 0 Hz to the field weakening point where the nominal voltage is also supplied to the motor. The motor runs undermagnetised below the field weakening point and produces less torque and electromechanical noise. Squared U/f ratio can be used in applications where torque demand of the load is proportional to the square of the speed, e.g. in centrifugal fans and pumps.

U[V]

Un

ID603

Default: Nominal voltage of the motor

Field weakening point

Linear

Squared

Default: Nominal

frequency of the

motor

f[Hz]

NX12K07
Figure 22. Linear and squared change of motor voltage

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Description of parameters

vacon · 79

Programmable U/f curve:

2

The U/f curve can be programmed with three different points. Programmable

U/f curve can be used if the other settings do not satisfy the needs of the

application.

Un ID603

U[V] Default: Nominal voltage of the motor

Field weakening point

ID605 (Def. 10%)
ID606 (Def. 1.3%)

ID604 (Def. 5 Hz)

Default: Nominal frequency of the motor
f[Hz]

ID602

NX12K08

Figure 23. Programmable U/f curve

Linear with flux optimisation:

3

The frequency converter starts to search for the minimum motor current in

order to save energy, lower the disturbance level and the noise. This function

can be used in applications with constant motor load, such as fans, pumps

etc.

109

U/f optimisation (2.13, 2.6.2)

Automatic torque boost

The voltage to the motor changes automatically which makes the motor produce sufficient torque to start and run at low frequencies. The voltage increase depends on the motor type and power. Automatic torque boost can be used in applications where starting torque due to starting friction is high, e.g. in conveyors.

EXAMPLE:

What changes are required to start with load from 0 Hz?

First set the motor nominal values (Parameter group 2.1).

Option 1: Activate the Automatic torque boost.

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Description of parameters

Option 2: Programmable U/f curve To get torque you need to set the zero point voltage and midpoint voltage/frequency (in parameter group 2.6) so that the motor takes enough current at low frequencies. First set par. ID108 to Programmable U/f curve (value 2). Increase zero point voltage (ID606) to get enough current at zero speed. Set then the midpoint voltage (ID605) to 1.4142ID606 and midpoint frequency (ID604) to value ID606/100%ID111.

NOTE!

In high torque ­ low speed applications ­ it is likely that the motor will overheat. If the motor has to run a prolonged time under these conditions, special attention must be paid to cooling the motor. Use external cooling for the motor if the temperature tends to rise too high.

110

Nominal voltage of the motor (2.6, 2.1.6)

Find this value Un on the rating plate of the motor. This parameter sets the voltage at the field weakening point (ID603) to 100% * UnMotor.

111

Nominal frequency of the motor

(2.7, 2.1.7)

Find this value fn on the rating plate of the motor. This parameter sets the field weakening point (ID602) to the same value.

112

Nominal speed of the motor (2.8, 2.1.8)

Find this value nn on the rating plate of the motor.

113

Nominal current of the motor (2.9, 2.1.9)

Find this value In on the rating plate of the motor.

117

I/O frequency reference selection

1

(2.14)

Defines which frequency reference source is selected when controlled from the I/O control place.

Applic.

1

Sel.

0

Analogue volt.ref. Terminals 2-3

1

Analogue curr.ref. Terminals 4-5

2

Keypad reference (Menu M3)

3

Fieldbus reference

Table 42. Selections for parameter ID117

118

PID controller gain

234 (2.1.12)

This parameter defines the gain of the PID controller. If the value of the paramter is set to 100% a change of 10% in the error value causes the controller output to change by 10%. If the paramter value is set to 0 the PID controller operates as ID-controller. See examples on page 81.

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Description of parameters

vacon · 81

119

PID controller I-time

234 (2.1.13)

The parameter ID119 defines the integration time of the PID controller. If this parameter is set to 1,00 second a change of 10% in the error value causes the controller output to change by 10.00%/s. If the parameter value is set to 0.00 s the PID controller will operate as PD controller. See examples on page 81.

120

Motor cos phi

(2.10, 2.1.10)

Find this value “cos phi” on the rating plate of the motor.

122

Fieldbus frequency reference selection

234 (2.2.5)

Defines which frequency reference source is selected when controlled from the fieldbus.

Applic

2­4

Sel.

1

AI2

2

AI3

3

AI4

4

Keypad reference (Menu M3)

5

Reference from fieldbus

6

PID controller reference

Table 43. Selections for par. ID122

124

Preset speed

234 (2.1.20, 2.1.18)

A frequency that is fed to the motor when DIN2 is activated, or when DIN3, DIN4, DIN5 are activated and value 7 is chosen for parameter ID301 (DIN3 Function), ID1509 (DIN4Function), ID330 (DIN5 Function), or when the START button on the panel is pushed The parameter value is automatically limited between the minimum and maximum frequencies (ID’s 101 and 102).

132

PID controller D-time

234 (2.1.14)

The parameter ID132 defines the derivation time of the PID controller. If this parameter is set to 1,00 second a change of 10% in the error value during 1.00 s causes the controller output to change by 10.00%. If the parameter value is set to 0.00 s the PID controller will operate as PI controller. See examples below.

Example 1: In order to reduce the error value to zero, with the given values, the frequency converter output behaves as follows:

Given values: Par. 2.1.12, P = 0% Par. 2.1.13, I-time = 1.00 s Par. 2.1.14, D-time = 0.00 s Error value (setpoint ­ process value) = 10.00%

Min freq. = 0 Hz Max freq. = 50 Hz

In this example, the PID controller operates practically as I-controller only.

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Description of parameters

According to the given value of parameter 2.1.13 (I-time), the PID output increases by 5 Hz (10% of the difference between the maximum and minimum frequency) every second until the error value is 0.

Hz
PID output Error value

10% I-Part=5 Hz/s

10% I-Part=5 Hz/s

10%

I-Part=5 Hz/s

10% Error=10%

I-Part=5 Hz/s I-Part=5 Hz/s

1s

t

NX12k70

Figure 24. PID controller function as I-controller.

Example 2: Given values:

Par. 2.1.12, P = 100% Par. 2.1.13, I-time = 1.00 s Par. 2.1.14, D-time = 1.00 s Error value (setpoint ­ process value) = ±10%

Min freq. = 0 Hz Max freq. = 50 Hz

As the power is switched on, the system detects the difference between the setpoint and the actual process value and starts to either raise or decrease (in case the error value is negative) the PID output according to the I-time. Once the difference between the setpoint and the process value has been reduced to 0 the output is reduced by the amount corresponding to the value of parameter 2.1.13. In case the error value is negative, the frequency converter reacts reducing the output correspondingly. See Figure 25.

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Description of parameters
Hz

vacon · 83

D-part

D-part

D-part

PID output Error value

P-part=5 Hz

Error=10%

Error= -10% P-part= -5 Hz

t

NX12k69
Figure 25. PID output curve with the values of Example 2.

Example 3: Given values:

Par. 2.1.12, P = 100% Par. 2.1.13, I-time = 0.00 s Par. 2.1.14, D-time = 1.00 s Error value (setpoint ­ process value) = ±10%/s

Min freq. = 0 Hz Max freq. = 50 Hz

As the error value increases, also the PID output increases according to the set values (D-time = 1.00s)

Hz PID output Error value
D-part=10%=5,00 Hz
D-part= -10%= -5,00 Hz

P-part=100% *PID error = 5,00Hz/s 10%

1,00 s

NX12k72

t

Figure 26. PID output with the values of Example 3.

141

AI3 signal selection

234 (2.2.31)

Connect the AI3 signal to the analogue input of your choice with this parameter.

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Description of parameters

142

AI3 signal filter time

234 (2.2.34)

When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analogue signal is activated. Long filtering time makes the regulation response slower . See parameter ID324.

143

AI3 signal range

234 (2.2.32)

With this parameter you can select the AI3 signal range.

Applic.

5

6

Sel.

0

0…100%

0…100%

1

20…100%

20…100%

2

­10…+10V

3

Customised

Table 44. Selections for parameter ID143

7
0…100% 20…100% Customised

151

AI3 signal inversion

0 = No inversion 1 = Signal inverted

152

AI4 signal selection

See ID141.

153

AI4 filter time

See ID142.

154

AI4 signal range

See ID 143.

162

AI4 signal inversion

See ID 151.

234 (2.2.33)
234 (2.2.35) 234 (2.2.38) 234 (2.2.36) 234 (2.2.37)

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Description of parameters

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301

DIN3 function

234 (2.17, 2.2.2)

0 Not used 1 External fault, closing contact = Fault is shown and motor is stopped when the
input is active. 2 External fault, opening contact = Fault is shown and motor is stopped when the
input is not active. 3 Run enable, contact open = Motor start disabled and the motor is stopped
contact closed = Motor start enabled

Application 1: 4 Run enable contact open
contact closed

= Motor start enabled = Motor start disabled and the motor is stopped

Applications 2 to 4: 4 Closing contact: Force control place to I/O terminal 5 Closing contact: Force control place to keypad 6 Closing contact: Force control place to fieldbus

When the control place is forced to change the values of Start/Stop, Direction and Reference valid in the respective control place are used (reference according to parameters ID122) Note: The value of par. ID125 (Keypad Control Place) does not change.

7 Preset Speed 8 Fault Reset 9 Acceleration/Deceleration prohibited
Contact closed: No acceleration or deceleration possible until the contact is opened 10 DC braking command
Contact closed: In Stop mode, the DC braking operates until the contact is opened. See Figure 27. 11 PID2 Reference 12 Run Disable

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Description of parameters

Output frequency

DIA3
RUN STOP

Param. 2.4.10 t
DIA3 RUN STOP

Figure 27. DC braking command (selection 10) selected for DIN3 (or DIN4 or DIN5). Left: Stop mode = Ramp; Right: Stop mode = Coasting

302

Reference offset for current input

1

(2.15)

0 No offset: 0–20mA 1 Offset 4 mA (“living zero”), provides supervision of zero level signal.

307

Analogue output function

123

(2.16, 2.3.1)

This parameter selects the desired function for the analogue output signal.

Application 1: 0 Not Used (100%) 1 O/P frequency (0 ­ fmax) 2 Reference frequency (0 ­ fmax) 3 Motor Speed (0 ­ 100% Motor nom.speed) 4 O/P current (0 – 100% In Mot) 5 Motor torque (0 ­ 100% * TnMot) 6 Motor power (0 ­ 100%

• Pn Mot) 7 Motor voltage (0 ­ 100% Un Mot) 8 DC-link voltage (0 ­ 100% Un Mot)
  Applications 2 and 3: 9 PI-controller reference value 10 PI-controller actual value 1 11 PI-controller actual value 2 12 PI-controller error value 13 PI- controller output

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Description of parameters

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308

Analogue output filter time

234 (2.3.2, 2.3.1)

Defines the filtering time of the analogue output signal.

Setting this parameter value 0 will

deactivate filtering.

%

Unfiltered signal

100%

63%

Filtered signal

t [s]

ID308

NX12K16

Figure 28. Analogue output filtering

309

Analogue output inversion

234

Inverts the analogue output signal: Maximum output signal = Minimum set value Minimum output signal = Maximum set value

(2.3.3, 2.3.2)
Analog output current
20 mA

See parameter ID311.

12 mA 10 mA
4 mA
0 mA
0

ID311 = 200% 0.5

ID311= 50%
ID311 = 100%
Max. value of signal selected with ID307 1.0
NX12K17

Figure 29. Analogue output invert

310

Analogue output minimum

234 (2.3.4, 2.3.3)

Defines the signal minimum to either 0 mA or 4 mA (living zero). Note the difference in analogue output scaling in parameter ID311 (Figure 30).

0 Set minimum value to 0 mA 1 Set minimum value to 4 mA

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Description of parameters

311

Analogue output scale 234 (2.3.5, 2.3.4)

Scaling factor for analogue output.

Signal

Max. value of the signal

Output frequency Max frequency (par.ID102)

Freq. Reference Max frequency (par.ID102)

Motor speed Output current Motor torque Motor power Motor voltage DC-link voltage

Motor nom. speed 1xnmMotor Motor nom. current 1xInMotor Motor nom. torque 1xTnMotor Motor nom. power 1xPnMotor 100% x Unmotor 1000 V

PI-ref. value

100% x ref. value max.

PI act. value 1

100% x actual value max.

PI act. value 2

100% x actual value max.

PI error value

100% x error value max.

PI output

100% x output max.

Table 45. Analogue output scaling

Analogue output current
20 mA

ID311 = 200%

ID311 = 100%

12 mA 10 mA

ID311 = 50%

ID310 = 1 4 mA

Max. value of signal

ID310 = 0

selected by ID307

0 mA

0

0.5

1.0

NX12K18
Figure 30. Analogue output scaling

315

Output frequency limit supervision function 234 (2.3.6, 2.3.5)

0 No supervision 1 Low limit supervision 2 High limit supervision

If the output frequency goes below/above the set limit (ID316) this function generates a warning message via the digital output DO1 or via the relay output RO1 or RO2.

316

Output frequency limit supervision value 234 (2.3.7, 2.3.6)

Selects the frequency value supervised by parameter ID315. See Figure 31.

f[Hz] Par 2.3.7

Par 2.3.6 = 2

t

Example: 21 RO1 22 RO1 23 RO1

21 RO1 22 RO1 23 RO1

Figure 31. Output frequency supervision

21 RO1 22 RO1 23 RO1
NX12K19

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Description of parameters

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320

AI1 signal range

234 (2.2.14)

Applic.

2-4

Sel.

0

0…100%

1

20…100%

2

Customised

Table 46.

References

• Engineering Tomorrow | Danfoss

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