SEALEY SA1008 Mini Air Angle Drill Instruction Manual

June 16, 2024
SEALEY

Ø6MM MINI AIR ANGLE DRILL
MODEL NO: SA1008

SA1008 Mini Air Angle Drill

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

SEALEY SA1008 Mini Air Angle Drill - icon 1

SAFETY

WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
WARNING! Disconnect from air supply before changing drill bits, servicing, or performing any maintenance.
Maintain the drill in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
Before each use check condition of drill bit. Sharpen if necessary. If worn or damaged, replace immediately.
Ensure the speed rating (rpm) of the drill bit is the same as, or greater than, the speed rating of the drill.
Ensure there are no flammable or combustible materials near the work area.
Evaluate your working area before using the drill. Ceilings, floors and enclosures may contain hidden electrical wiring, water pipes or gas pipes.
WARNING! Always wear approved eye (or face) and hand protection when operating the drill.
Use face, dust, or respiratory protection in accordance with COSHH regulations.
Depending on the task, the drilling noise level may exceed 84dB in which case wear safety ear defenders.
Remove ill fitting clothing remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
Wear appropriate protective clothing and keep hands and body clear of working parts.
Maintain correct balance and footing. DO NOT over reach, ensure the floor is not slippery, wear non-slip shoes.
Keep children and unauthorised persons away from the working area.
Check moving parts alignment on a regular basis.
Ensure workpiece is secure before operating the drill. DO NOT hold a workpiece by hand.
Check the workpiece to ensure there are no protruding screws, bolts, nuts etc.
Avoid unintentional starting.
Remove chuck key before starting the drill.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
Prolonged exposure to vibration from this drill poses a health risk. It is the owner’s responsibility to correctly assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
DO NOT use the drill for a task it is not designed to perform.
DO NOT operate drill if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT drill any materials containing asbestos.
DO NOT carry the drill by the hose, or yank the hose from the air supply.
DO NOT force, or apply heavy pressure to the drill; let the tool do the work.
DO NOT place air line attachments close to your face and DO NOT point at other people or animals.
DO NOT operate drill when you are tired, under the influence of alcohol, drugs or intoxicating medication.
DO NOT use drill where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning rags etc.
DO NOT carry the drill with your hand on the trigger.
When not in use disconnect from air supply and store in a safe, dry, childproof location.

1.1. HAND ARM VIBRATION
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 0.461m/s²
Uncertainty value (k): 0.541m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors, such as the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

1.2. HEALTH SURVEILLANCE
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

1.3. PERSONAL PROTECTIVE EQUIPMENT
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to  remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand  arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

INTRODUCTION

Contoured composite handle reduces effects of chill and vibration. Mini design for working in confined areas, ideal for working around engines where space is limited. Powerful 4500rpm mini drill with Ø6mm chuck.
Safety trigger prevents inadvertent operation. Suitable for professional workshop use. Supplied with chuck key.

SPECIFICATION

Model No: …………………………………………………. SA1008
Air Consumption: ………………………………………….. 14cfm
Air Inlet Size: ………………………………………………1/4”BSP
Chuck Size: …………………………………………………. Ø6mm
Free Speed: ……………………………………………… 4500rpm
Noise Power/Pressure: …………………………. 101/90dB(A)
Operating Pressure: ……………………………………….. 80psi
Vibration/Uncertainty: ………………………. 0.461/0.541m/s²

SEALEY SA1008 Mini Air Angle Drill - SPECIFICATION

PREPARING FOR USE

4.1. AIR SUPPLY (RECOMMENDED HOOK-UP PROCEDURE IS SHOWN IN FIG.1)
4.1.1. Ensure tool air valve (or trigger) is in “off” position before connecting to the air supply.
4.1.2. You will require an air pressure of 70-90psi, and an air flow according to specification.
WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the tool. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.3. Drain the air tank daily. Water in the air line will damage the tool.
4.1.4. Clean air inlet filter weekly.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
4.2. COUPLINGS
4.2.1. Vibration may cause failure if a quick change coupling is connected directly to the tool. To overcome this, connect a leader hose to the tool. A quick change coupling may then be used to connect the leader hose to the air line recoil hose (see figs 1 & 2).

SEALEY SA1008 Mini Air Angle Drill - COUPLINGS

OPERATION

WARNING! Ensure you read, understand and apply safety instructions before use.
The work space shall be well ventilated.
Use only the recommended lubrication oil, such as Sealey ATO/500 or ATO/1000.
The chuck key is used to loosen or tighten the chuck jaws so that change of drill bit is possible.
Make sure that the chuck key is removed and the drill bit is securely clamped before drilling starts.

5.1. FITTING DRILL BIT
5.1.1. Regularly check the drill bit and always change if worn, cracked or otherwise damaged.
WARNING! Disconnect drill from the air supply before placing drill bit into chuck.
5.1.2. Open or close the chuck jaws to a point where the opening is slightly larger than the drill or tool bit (fig.3.A) to be used. Also raise the front of the drill slightly to prevent drill bit from falling out of the chuck jaws. Insert the drill bit into the chuck as far as it  will go. Place the chuck key in one of the chuck holes and tighten the chuck securely.
WARNING! Ensure the chuck key is removed before starting the drill.

SEALEY SA1008 Mini Air Angle Drill - OPERATION

5.2. ON-OFF DEVICES
5.2.1. The on-off device is of trigger type that is on the contour of the grip. This tool stops rotation within few seconds, after releasing the trigger. For safety, place it on a level plate or on hanger after it completely stops.
NOTE: Squeeze the trigger to check that the drill is working correctly before starting work.
DO NOT allow drill to run freely for an extended period of time as this will reduce bearing life.
WARNING! Ensure you wear approved safety goggles and any other safety item required for the job. Remove the chuck key before using the drill. Ensure that all other safety requirements are followed.

5.2.2. Hold tool firmly and place the drill bit tip to the point to be drilled.
5.2.3. Depress the trigger to start drill. Move the drill bit into the work piece applying only enough pressure to keep the bit cutting.
DO NOT force or apply side pressure to elongate the hole.
5.2.4. If the material to be drilled is free standing it should be secured in a vice or with clamps to keep it from turning as the drill bit rotates.
5.2.5. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong drill bit life and improve the drilling action.
5.2.6. For hard smooth surfaces use a centre punch to mark desired hole location. This will prevent the drill bit from slipping as drilling commences. A pilot hole may be necessary to assist the final drill size through the work piece. Lock a pilot drill (smaller size  drill than the finished hole size) into the chuck. Drill a pilot hole in the middle of the centre punch mark where final hole is to be drilled. Insert the final sized drill bit in chuck. Hold drill firmly and place the bit at the entrance of the pilot hole and depress the  trigger.
WARNING! Be prepared for drill bit binding on break through. When these situations occur the drill has a tendency to grab and kick in the opposite direction which could cause loss of control. If you are not prepared, this loss of control can result in damage  and/or personal injury.
5.2.7. If the drill bit jams in the work piece or if the drill stalls, release the trigger switch immediately. Remove the drill bit from the work piece and determine the reason for jamming.

MAINTENANCE

WARNING! Disconnect drill from air supply before changing drill bit, servicing or performing maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1. Lubricate the drill daily with a few drops of good grade air tool oil, such as Sealey ATO/500 or ATO/1000, dripped into the air inlet before use or dispensed automatically through an air system oiler, such as Sealey model number SA106L.
6.2. Clean the drill after use and change the drill bit when worn or damaged.
6.3. Loss of power or erratic action may be due to the following:
A) Excessive drain on the air supply. Moisture or restriction in the air line. Incorrect size or type of hose connectors. To remedy check the air supply and follow instructions in Section 4.
B) Grit or gum deposits in the drill may also reduce performance. Flush the drill with gum solvent oil or an equal mixture of SAE No.10 oil and kerosene. Allow to dry before use. If you continue to experience problems, contact your local Sealey service agent.
6.4. For a full service contact your local Sealey service agent.
6.5. When not in use, disconnect from air supply, clean drill and store in a safe, dry, childproof location.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely  unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

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Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk

© Jack Sealey Limited
Original Language Version
SA1008 Issue 3 (ALL) 30/06/23

Documents / Resources

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