horntools HISDMDCRREX01FIT Max Double Cab Instruction Manual
- June 16, 2024
- horntools
Table of Contents
horntools HISDMDCRREX01FIT Max Double Cab
Product information
- Model: HISDMDCRREX01FIT
- Installation Duration: Approximately 45 minutes
- Compatibility: Fits Isuzu D-Max manufacturing year 2021 and the following. This product only fits cars with OEM nuts in the cabin.
- Version: V1.1
- Date: November 9th, 2022
- Website: www.horntools.com
General Notes
- If you have further questions regarding the mounting or the usage of your horntools product, feel free to contact us.
- Please read this manual completely before starting the installation. Do not start the installation until you fully understand the manual.
FAQ
- Q: What cars is this product compatible with?
- A: This product fits Isuzu D-Max manufacturing year 2021 and the following. It only fits cars with OEM nutserts in the cabin.
- Q: How long does the installation take?
- A: The installation duration is approximately 45 minutes.
- Q: Where can I find more information and downloads?
- A: Visit our website here for more information and downloads.
General information
Questions
If you have any questions about the assembly or use of your product, please
feel free to contact us.
If you have further questions regarding the mounting or the usage of your
horntools product feel free to contact us.
Spare parts
You can get it from your horn tools specialist dealer / contact your local
horn tools dealer
Liability
If the instructions and information given in these instructions are not
followed, When used as intended or when used outside of the intended purpose,
the manufacturer rejects this Manufacturer disclaims warranty for damage to
the product.
Liability for consequential damage to elements of any kind or persons is
excluded. In case of non-observance of this manual and its information or non-
specified usage of the product, the manufacturer does not give any kind of
warranty of damage to the product. The liability is excluded for consequential
damages in any way or kind for material or persons.
Legal information / legal notice
The graphic and text parts of these instructions have been produced with care.
For any existing errors, No liability can be accepted for consequences!
Technical changes to the product and in this Instructions are reserved! horn
tools exclude the liability for mistakes in the images or text phrases in this
manual. Technical changes reserved!
Identification of dangers/symbols for dangerous operations
- Danger! This symbol indicates important work steps; non-observance can result in damage
- Damage to the product or injuries can occur!
- Whenever this symbol is placed at an installation step special care must be taken. If you don’t follow the instructions you could either damage the product or injure yourself!
After the installation
Go on a test drive and check whether installing the horn tools components
doesn’t cause any unwanted damage Noises have arisen or the driving behavior
has otherwise changed.
Make a test drive with the car and check that no unwanted noise or other
unwanted changes in the car’s driveability or behavior have occurred since
you’ve installed the horntools components.
Important / Important
- Scan this QR code to open the installation instructions on your smartphone.
- Check if the version number (below) is the same! It may be that online already an updated version (higher code) is available – then this must be the case be used.
- Scan this QR Code to open this instruction on your mobile phone! Make sure that the online and the printed instructions are the same version (code below)! It could be possible that there is already an updated online version available.
- If the version code of the online manual is higher than this one use the online manual!
- If you can’t open the QR code, here is the link: If you can’t read the QR Code we stated the link here: https://www.horntools.com/pub/more_downloads/hisdmdcrrex01fit_ins_man_de_en.pdf.
Dachträger DO‘s and DONT‘s Roof Rack DO‘s and Dont‘s
- When using a canopy („hardtop”) make sure not to fix the cargo to the roof rack and the Canopy! The roof rack on the cabin and the Canopy can move independently while driving, this can cause damage! So fix the cargo to the roof rack and only support it on the Canopy.
BOM part list
| quantity | Bild image | drawing number | description |
|---|
2
| |
HISDMDCRREX01FIT
| ****
Montagefüße mounting brackets
1
| |
HISDMDCRREX01FIT_de-
reflector
| ****
Deflektor deflector
boltlist
article| size| strength|
head
| surface finish| torque [Nm]| qty.
---|---|---|---|---|---|---
bolt| M8x25| 8_8| hex| galvanized| 25| 8
washer| M8| | | galvanized| | 8
bolt| M8x14| 8_8| hex| verzinkt / galvanized| 25| 12
bolt| M8x14| 8_8|
lens head
| verzinkt / galvanized| 25| 5
washer| M8| | | verzinkt / galvanzied| | 17
slot nut small| M8| | | verzinkt / galvanzied| 17| 12
slot nut big| M8| | | Edelstahl stainless steel| 10| 5
Screws that need to be screwed into the vehicle roof or nuts be tightened to
the torque specification of the screw. If screws are screwed into slot nuts,
the torque specification applies to T-nuts!
Bolts that get torqued into nuts or nutserts are torqued down with the torque
value of the bolt. If a bolt gets torqued down into a slot nut the torque
value for the slot nut gets used!
Before installing your horntools product check if all parts are in the package and are free of defects! If something is missing or damaged contact your horntools dealer and don’t start the installation.
For this assembly you also need
- Screw lock (e.g. Loctite 243)
- Silicone
Exposing the threaded bushings in the vehicle roof | uncover nutserts in the cabin roof
- There are M8 thread inserts under the plastic covers on the vehicle roof attached (Fig.01). Dismantle the plastic covers.
- Attention: These cannot be reassembled!
- Using a knife or similar, carefully remove the plastic closure of the thread inserts cut open.
- On the cabin roof are M8 outserts, which are underneath the plastic covers (Fig.01).
- Demount plastic covers, they can’t be mounted again.
- Use a knife to cut the plastic cap of the threaded insert open.
- Threaded inserts in roof (rear) exposed / nutserts in cabin roof opened (rear)
- The distance between the holes (from left to right) must be measured as this is for a later step is required.
- Measure the distance between the holes from left to right and write it down for later.
mounting of the cabin brackets
- Mounting foot bolted to the ExRoof roof rack / mounting bracket bolted to the ExRoof
- Mounting feet screwed to the roof rack / mounting brackets attached to the rack platform
- Attach the mounting feet with the slot nuts (which can be screwed into the profile) to the roof rack screw so that they can still be moved. The distance between the fastening openings corresponds to the previously written values (as shown in Fig. 02 & 03).
- All screws that are screwed into the screw-in slot nuts are tightened to 17Nm and secured with a screw locking agent (Loctite 243 or similar).
- Using the slot nuts (that can be rotated into the profile) attach the mounting feet to the rack platform. Don’t tighten the bolts fully yet, ensure that you can still move the brackets. Adjust the brackets so the distance between the mounting holes meets the one you measured earlier on the car (as shown in Fig. 02 & Fig. 03).
- All bolts that get bolted into the swivel-type slot nuts are torqued down with 17Nm and secured with thread loose (Loctite 243 or similar).
- Carefully place the roof rack and feet on the vehicle roof. Check whether the openings for the Align the screws with the threads in the vehicle roof and move the mounting feet if necessary and fix it with the M8x25mm screws and washers. Apply a light film of silicone to the Threads of the screws to prevent water from getting inside through the threads.
- Tighten the screws using the information in the screw list.
- Place the roof rack with its mounting brackets on the car roof. Ensure that the holes align with the threaded holes in the car roof. If necessary, move the mounting brackets to make them align. Using the M8x25mm bolts with washers bolt the assembly down. Apply a light layer of silicone on the threads of the bolts to prevent water from going through the threads. Torque down all bolts in addition to the torque figures of the bolt list above.
attachment of the deflector
- To mount the deflector at the front of the roof rack, you must first attach the 5 large slot nuts using the following Instructions can be inserted on the underside of the front cross profile.
- To attach the deflector in the front of the roof rack insert the five big slot nuts into the lower side of the frontmost transverse profiles.
- Insert the slotted nut into the profile as shown in Fig. 4 – make sure that the “O” marking is facing you!
- This is the only way it will be wedged correctly when you screw in the screw!
- Insert the slot groove shown in Fig. 4 into the profile – take care that the “O” marking is facing to you. Only in this orientation, the slot nut get clamped correctly when the bolt gets torqued down.
- Insert the slot nut with the “O” marking facing down (red arrow) / insertion of the slotted nut with the “O” marking facing you (red arrow)
- Slot nut screwed in / slot nut locked
- Tighten M8 screws with 10 Nm, use screw locking agent (Loctite 243 or similar)!
- Make sure that the screws used above the slotted nut do not touch the profile – suitable ones Choose screw length!
- Torque down the M8 bolts with 10 Nm, use thread looser (Locitite 243 or similar).
- Take special care to ensure that the bolt does not touch the aluminum profile above the slot nut – use the proper bolt length.
- As shown in Fig. 06, attach the deflector with the M8x14mm screws in the middle under the front Cross profile. To do this, the sliding blocks must be pushed into the correct position. Use a Screw locking agent (Loctite 243 or similar) for the deflector screws!
- Attach the deflector like Fig. 06 shows and torque down the bolts in addition to the torque numbers from the bolt list above, use the M8x14mm bolts. To do so you must adjust the position of the slot nuts. Use a threadlocker (Loctite 243 or similar) to fix the bolts into the slot nuts of the deflector.
- Deflector mounted / deflector attached
- Periodically check that all screws are held correctly and tighten them if necessary after.
- Periodically check that the bolts are torqued down properly, if retorque is needed.
Torque diagram [torque in Nm]
Reggewinde
Preload force (kN)| Tightening torque (Nm)|
4.6| 5.6| 8.8| 10.9| 12.9| 4.6| 5.6|
8.8| 10.9| 12.9|
1,29| 1,71| 3,9| 5,7| 6,7| 1,02| 1,37| 3,0| 4,4| 5,1|
2,1| 2,79| 6,4| 9,3| 10,9| 2,0| 2,7| 5,9| 8,7| 10|
2,96| 3,94| 9,0| 13,2| 15,4| 3,5| 4,6| 10,0| 15,0| 18,0|
5,42| 7,23| 16,5| 24,2| 28,5| 8,4| 11,0| 25,0| 36,0| 43,0|
8,64| 11,5| 26,0| 38,5| 45,0| 17,0| 22,0| 49,0| 72,0| 84,0|
12,6| 16,8| 38,5| 56,0| 66,0| 29,0| 39,0| 85,0| 125,0| 145,0|
17,3| 23,1| 53,0| 77,0| 90,0| 46,0| 62,0| 135,0| 200,0| 235,0|
23,8| 31,7| 72,0| 106,0| 124,0| 71,0| 95,0| 210,0| 310,0| 365,0|
28,9| 38,6| 91,0| 129,0| 151,0| 97,0| 130,0| 300,0| 430,0| 500,0|
37,2| 49,6| 117,0| 166,0| 194,0| 138,0| 184,0| 425,0| 610,0| 710,0|
46,5| 62,0| 146,0| 208,0| 243,0| 186,0| 250,0| 580,0| 830,0| 970,0|
53,6| 71,4| 168,0| 239,0| 280,0| 235,0| 315,0| 730,0| 1050,0| 1220,0|
70,6| 94,1| 221,0| 315,0| 370,0| 350,0| 470,0| 1100,0| 1550,0| 1800,0|
85,7| 114,5| 270,0| 385,0| 450,0| 475,0| 635,0| 1450,0| 2100,0| 2450,0|
107,0| 142,5| 335,0| 480,0| 560,0| 645,0| 865,0| 2000,0| 2800,0| 3400,0|
125,5| 167,5| 395,0| 560,0| 680,0| 1080,0| 1440,0| 2600,0| 3700,0| 4300,0|
151,0| 201,0| 475,0| 670,0| 790,0| 1330,0| 1780,0| 3400,0| 4800,0| 5600,0|
CONTACT
- horn tools GmbH
- Wallenmahd 23 . 6850 Dornbirn . AUSTRIA
- email: office@horntools.com.
- UID: ATU65090439
- www.horntools.com.
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