horntools HRRPUGT001 Mitsubishi Roof Rack Instruction Manual
- June 17, 2024
- horntools
Table of Contents
roof rack NAVIS
service instructions
Model: HRRPUGT001
General information
Questions
If you have further questions regarding the mounting or the usage of your
horntools product feel free to contact us.
Spare parts
Contact your local horntools dealer
Liability
In case of nonobservance of this manual and its information or non-
specified usage of the product, the manufacturer does not give any kind of
warranty of damage on the product. The liability is excluded for consequential
damages in any kind for material or persons
Legal notice
horntools excludes the liability for mistakes in the images or text phrases
in this manual. Technical changes reserved!
Symbols for dangerous operation
Whenever this symbol is placed at an installation step special care must be
taken. If you don’t follow the instructions you could either damage the
product or injure yourself!
After the installation
Make a test drive with the car and check that no unwanted noise or other
unwanted changes in the cars drive ability or behaviour have occurred since
you’ve installed the horntools components.
Before installing the horntools product, check if all parts are in the package and are not damaged! If something is missing or damaged contact your horntools dealer and don’t start the installation.
Read this manual complete, do not start the installation until you fully understood the manual!
NAVIS roof rack & optional railing
Roof Rack DO’s and DONT’s
- fix
When using a canopy (“hardtop”) make sure not to fix the cargo to the roofrack
and the Canopy!
The roofrack on the cabin and the Canopy can move independently while driving,
this can cause damage! So fix the cargo to the roof rack and only support it
on the Canopy.
- fix
- only support
Partlist
Quantity
| Image| Drawing number| Description
---|---|---|---
1| 
|
HRRUPGT001_front|
front segment
2
| 
|
HRRPUGT001_mid| mid segment
3| 
|
HRRPUGT001_rear|
rear segment
2
| 
|
HRRPURA001|
railing – optional!
Boltlist
Article|
Size
| Strength| head| Surface finish| Standard|
Quantity
---|---|---|---|---|---|---
bolt|
M8 x 16
| 8_8| allen key| galvanized| DIN913|
4
bolt|
M8 x 40
| 8_8| lens head| black galvanized| ISO7380|
4
washer|
M8
| | | black galvanized| DIN125-A|
4
bolt|
M8 x 16
| 8_8| lens head| black galvanized| ISO7380|
6
washer|
M8
| | | black galvanized| DIN125-A|
6
boltlist: blue highlighted items belong to optional railing kit
Service instructions
(1) assembly of the roof rack
Abb. 1 
separate segments with bolts
Put the three separate segments together like pointed out in Abb.01.
Tighten connection by inserting the DIN913 bolts (use bolt glue!) from bottom
side. The bolts are not visible from outside after fixation!
Then mount the assembled roof rack to the vehicle specific mounting feet (feet
have a separate installation manual) with the 24 bolts, included with the
mounting feet. Torque down all bolts in accordance to the torque diagram on
last page.
Test the proper fixation of the bolts periodically according to the torque
diagram on last page.
Due to manufacture process it can happen that between the segments on the
assembled roof rack small gaps appear. To cover this gap 4 rubber rings are
included with the boltlist. Slide them over the insertion pipe where the gap
occurs.
load capacity:
300 kg static – 100 kg dynamic*
- The dynamic load capacity is not the manufacturer‘s release.
The manufacturer‘s load capacity must not be exceeded. The static load indicates the load capacity at standstill. The dynamic load capacity refers exclusively to paved roads. The load must be evenly distributed over a wide area.
(2) mounting of the optional railing
Abb. 2 
insertion of optional railing
To mount the side railing loosely insert the M8x16 bolt threw the railing in
the airline inserts like shown with arrow one in Abb.2 (do this in front, mid
and rear section). Then insert side railing with the airline inserts into the
roof rack like shown with arrow four.
From bottom up (front & rear section only) insert distance pipe with M8x40 in
the roof rack and turn in the bolt. When all bolts are bound to the threads
torque them down in accordance to the torque diagram on last page.
Check the fixation of the bolts periodically in accordance to the torque
diagram on the last page.
Torque down all bolts in accordance to below guidelines
Torque diagram [torque in Nm]
Regelgewinde
Abmessung|
Vorspannkraft (kN)
|
Anziehmoment (Nm)
Festigkeitsklasse|
4.6
| 5.6| 8.8| 10.9| 12.9| 4.6| 5.6| 8.8| 10.9|
12.9
M 4×0,70|
1,29
| 1,71| 3,9| 5,7| 6,7| 1,02| 1,37| 3,0| 4,4|
5,1
M 5×0,80|
2,1
| 2,79| 6,4| 9,3| 10,9| 2,0| 2,7| 5,9| 8,7|
10
M 6×1,00|
2,96
| 3,94| 9,0| 13,2| 15,4| 3,5| 4,6| 10,0| 15,0|
18,0
M 8×1,25|
5,42
| 7,23| 16,5| 24,2| 28,5| 8,4| 11,0| 25,0| 36,0|
43,0
M 10×1,50|
8,64
| 11,5| 26,0| 38,5| 45,0| 17,0| 22,0| 49,0| 72,0|
84,0
M 12×1,75|
12,6
| 16,8| 38,5| 56,0| 66,0| 29,0| 39,0| 85,0| 125,0|
145,0
M 14×2,00|
17,3
| 23,1| 53,0| 77,0| 90,0| 46,0| 62,0| 135,0| 200,0|
235,0
M 16×2,00|
23,8
| 31,7| 72,0| 106,0| 124,0| 71,0| 95,0| 210,0| 310,0|
365,0
M 18×2,50|
28,9
| 38,6| 91,0| 129,0| 151,0| 97,0| 130,0| 300,0| 430,0|
500,0
M 20×2,50|
37,2
| 49,6| 117,0| 166,0| 194,0| 138,0| 184,0| 425,0| 610,0|
710,0
M 22×2,50|
46,5
| 62,0| 146,0| 208,0| 243,0| 186,0| 250,0| 580,0| 830,0|
970,0
M 24×3,00|
53,6
| 71,4| 168,0| 239,0| 280,0| 235,0| 315,0| 730,0| 1050,0|
1220,0
M 27×3,00|
70,6
| 94,1| 221,0| 315,0| 370,0| 350,0| 470,0| 1100,0| 1550,0|
1800,0
M 30×3,50|
85,7
| 114,5| 270,0| 385,0| 450,0| 475,0| 635,0| 1450,0| 2100,0|
2450,0
M 33×3,50|
107,0
| 142,5| 335,0| 480,0| 560,0| 645,0| 865,0| 2000,0| 2800,0|
3400,0
M 36×4,00|
125,5
| 167,5| 395,0| 560,0| 680,0| 1080,0| 1440,0| 2600,0| 3700,0|
4300,0
M 39×4,00|
151,0
| 201,0| 475,0| 670,0| 790,0| 1330,0| 1780,0| 3400,0| 4800,0|
5600,0
horntools | Roof rack NAVIS service instructions | HRRPUGT001
Disclaimer
Outside the scope of application of the Product Liability Act, horntools’ liability is limited to intent or gross negligence. Liability for slight negligence, compensation for consequential damage and financial loss or personal injury are excluded. horntools cannot be held liable for improper handling or non-observance of the supplied operating and service instructions. The service may only be carried out by trained specialists or specialist workshops.
Gear up for adventure
horntools GmbH
Wallenmahd 23
6850 Dornbirn
Austria
T +43 5572 57226
info@horntools.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>