KARCHER 1.012-900.0 Upright Vacuum Instruction Manual

June 16, 2024
Karcher

KARCHER - logo 1.012-900.0 Upright Vacuum
Instruction Manua

1.012-900.0 Upright Vacuum

Machine Data Information
Model: ………………
Date of Purchase:…………..
Serial Number;……………….
Dealer;………………………
Address:……………….
Phone Number:………………
Sales Representative:……………………..
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

How to Use this Manual

This manual contains the following sections:

  • How to Use This Manual
  • Safety
  •  Operation
  •  Maintenance
  •  Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the
MACHINE DATA Information which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
Model:………..
Date of Purchase:…………….
Serial Number:………………..
Dealer:………………………………
Address:……………………………..
Phone Number:………………………..
Sales Representative:……………………….
The model and serial number of your machine are located on the bottom-back of the machine.
Symbols used in this manual: 1,2,3,….Item numbers with reference in text and listings
A , B ,…Order of operating steps
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.
They are listed in this general order:

  • Maintenance and Care
  •  Brush roller
  •  Blockage
  •  Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

  • ITEM – column refers to the reference number on the parts illustration.
  •  PART NO. – column lists the part number for the part.
  •  REF NO. – reference number.
  •  DESCRIPTION – column is a brief descrip- tion of the part.
  •  NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. The manual part number is located on the lower right corner of the front cover.

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
Warning To reduce the risk of fire, electric shock, or injury:

  1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.

  2. Connect to a properly grounded outlet only. See Grounding Instructions.

  3. Do not use outdoors or on wet surfaces.

  4.  Do not use near small children. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

  5. Use only as described in this manual. Use only manufacturer’s recommended attachments.

  6.  Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.

  7.  Do not pull or carry by the cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.

  8.  Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

  9. Do not handle plug or appliance with wet hands.

  10. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.

  11.  Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts. Do not place fingers or other body parts under vacuum unless unplugged.

  12. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

  13.  Do not use without dust bag and/or filters in place. Do not wash filters.

  14.  Turn off all controls before unplugging.

  15. Use extra care when cleaning on stairs.

  16.  Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may have been present.

  17.  Do not operate this machine near flammable fluids, dust or vapors.

  18.  Maintenance and repairs must be done by qualified personnel.

  19. Use only identical replacement parts. See instructions for Servicing of Appliances.

  20.  Do not use machine as a step.

  21.  If used on plush carpet or carpet with thick padding, do not leave machine in one place with machine turned on.

  22. Always turn off this appliance before connecting or disconnecting motorized nozzle.

  23.  Brush may unexpectedly restart. To reduce the risk of injury from moving parts. – Unplug before servicing.

  24.  Store the vacuum in a dry place at room temperature. When the vacuum is not in use, you should wrap the cord on the cable hooks.

  25.  Any other servicing should be performed by an authorized service representative.

  26. Make sure your extension cord is in good condition and is the correct size for your appliance. The table on the Grounding Instructions page shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized extension cord will cause a drop in line voltage resulting in loss of power and overheating.

  27.  Use only three-wire outdoor extension cords that have three-prong grounding plugs and grounding receptacles that accept the appliance’s plug.

  28. To reduce the risk of personal injury due to a loose electrical connection between the appliance’s plug and extension
    cord, firmly and fully attach the appliance plug to the extension cord. Periodically check the connection while operating to ensure it is fully attached. Do not use an extension cord that provides a loose connection. A loose connection may result in overheating, fire, and increases the risk of a burning.

  29. To reduce the risk of disconnection of the appliance cord from the extension cord during operating, make a knot as shown under Grounding Instructions.

  30.  Maintain Appliance With Care – Inspect extension cords periodically and replace if damaged.

READ AND SAVE THESE INSTRUCTIONS

Safety

Grounding Instructions
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Warning
Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in sketch A. A temporary adapter looks like adapter illustrated in sketches B and C, may be used it connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored rigid ear, lug or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.KARCHER 1.012-900.0 Upright Vacuum - Grounding
Pin NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code.
Electrical
In the USA this machine operates on a standard 15 amp 115 volt A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors
Extension Cords
If an extension cord is used, the wire size must be according to the table, and must be limited to 50 feet (15.5m) in length.KARCHER 1.012-900.0 Upright
Vacuum - appliance cord

Extension cords ratings and measures|
---|---
Ampere rating| Volts| | Total length of cord
| | | 7.62m (25ft)| I 15,24m (60ft)| I 30,48m (100ft)
More than A| Not More than A| | | mm2 (AWG)
| | 120 V| 0.83 (18)| I 1.3 (16)| I 2.1 (14)

Operation

KARCHER 1.012-900.0 Upright Vacuum - Scope of Delivery Scope of Delivery
Box Contents

  1. Filter compartment

  2. Power Head

  3.  Grip

  4. Handle with guide and cable hook

  5.  Filter bag 1x

  6. Screw kit with:

  7. Panhead screw 3x M5x30, Phillips drive

  8. Panhead screw 1x M4x10, Phillips drive

  9. Power Cord, 3-wire, US plug, 8.2m, (length includes the portion that is routed inside the filter bag housing)

  10. Please check if all listed parts are present. If something is missing, please check the packing material and the poly bag with the documents.
    For assembly and some maintenance tasks, you will need a Phillips drive screw driver size PH2. This tool is not contained in the set delivered!
    Service Parts
    40. 8.645-209.0 Filter pack 10 bags
    41 8.600-495.0 Brush Roller 31 cm (12”) Connecting and Operating Elements

  11.  Zipper

  12.  Sliders

  13. Connecting device

  14. Handle tube

  15.  Handle

  16. Handle guide

  17. On / Off-Switch

  18. Height adjustment Brush

  19. Bearing block right hand

  20. Release button bearing block

  21. Foot pedal

  22. Filter bag connection

  23. . Brush roller

  24. Mains Connector

Please Note: The dust bag housing cover cannot be removed completely!
It has been omitted in the illustrations only to improve clarity!KARCHER
1.012-900.0 Upright Vacuum - filter compartment Assembly
Place the filter compartment (1) on the power head (2) so that the connecting piece (13) reaches into the corresponding opening. Open the zipper (11) of the filter compartment by moving the two sliders (12) all the way down to the right and to the left. Now secure the connection of the two main assemblies with one of the M5x30 screws (7) from the screw kit (6).
Insert the handle tube (14) into the grip (15), so that the drilling in tube (19A) becomes visible through the hole (19) in the handle (15). Secure this connection with the M4x10 screw (9) out of the screw kit (6). The handle assembly has to be inserted into the lower part of the guide (17) (already assembled with the filter bag housing) and will be secured with the two remaining M5x30 screws (7). Additional tasks have to be performed for mains version. Please refer to next page for details of cable installation and routing.
Open the flap (29) (Step A) in the lower part of the shaft guide. This flap can be unlocked with the latch (17) from inner side of the filter housing. Guide the power cord through the upper part of the shaft guide (16) as indicated by the dash-dot line (Step B).
Loosely route the cable to the plug (27a) at the bottom of the filter housing (Step C).
Then the upper (16) and lower part (17, already assembled with compartment) of the shaft guide can be locked together (Step D). The shaft has to be secured to the bearing with two screws (7).KARCHER 1.012-900.0 Upright Vacuum -
figPlug-in appliance plug (27) first. Route cable as shown from bottom to top using fixing points (28). All remaining cable length will then move to the top automatically. Close cover (29) of cable inlet.
When not in use, cable can be rolled up between the rotating cable hook (18) and the grip. Filter compartment, front view. Cover not shown. Open the strain relief (30) on the handle (15) with the catch (31). Insert the cable (9) into cable guide (32) and the strain relief (30) with some slack towards the machine. When closing the strain relief, the additional length distributes itself automatically or can be reduced by pulling gently. Filter bag Installation
First insert the guides (38a) of the included filter bag (5) into the receptacles (38b). Then tilt it upwards until it locks to latch (36). The filter bag will be plugged onto the connector (25) of the air guide automatically. Please make sure that the filter bag hangs smoothly and straight in the unit to ensure maximum suction power and dust collection.
Then move both sliders (12) of the zipper to the top of the filter bag housing.
Removing / Changing filter bag
Lift latch (36) slightly with your thumb and pull handle (37) simultaneously.KARCHER 1.012-900.0 Upright Vacuum - Working with
RANGER Working with RANGER RANGER
is also equipped with many of the well known features of KARCHER upright vacuums. The On / Off-Switch (20) is located on the left hand side of the power head and is designed to be operated by foot. A slight push will be sufficient for starting the motor, another push will stop it again.
Before bringing the vacuum in working position, please hold the handle firmly, otherwise the upper part may fall backwards! Push down the foot pedal (23) first. Afterwards, the machine can be tilted into a comfortable working position. For cleaning under furniture or upholstery, the top part can be tilted far back (up to 180°). Working space will only be limited by the height of the machine.KARCHER 1.012-900.0 Upright Vacuum - handle
firmlyIn breaks or after finishing work, it is mandatory to push the filter bag housing upwards until the foot pedal snaps in tactilely and audibly.
Only then the device can be safely placed on a solid surface.
After finishing your work, the mains power cord should be removed from the wall outlet and rolled up in order to prevent accidents.
The lower cable hook can be rotated for easy unwinding of the cord.
Height Adjustment of Brush
In order to get an optimal cleaning result, the brush of your RANGER can be height adjusted in four steps. The adjustment wheel (21) on the right hand side of the power head is intended for this purpose.
These settings are possible:

  1. Largest engagement in the carpet, also carpets with low pile height.
  2.  High sweeping performance, but perhaps faster wear of the brush roller. Also, for carpets with middle pile height.
  3.  Lower sweeping performance. Also, for carpets with more pile height.
  4.  Lowest engagement in the carpet, also, for long pile carpets.

The numbers listed above will also be shown on top of the adjuster (21a) according to the setting of the height adjustment.
With these setting options, the optimal balance between material protection required pushing force and brush roller wear can be achieved. If the cleaning performance is not sufficient, even in position 1, the brush roller is worn and needs to be replaced.
Please refer to “Maintenance and Care“ for details on page 12.
It has been proven that it makes sense to start in position „2“ and change to diverting settings depending on personal feeling or conditions on site.

Maintenance

Maintenance and Care
Before performing any maintenance or cleaning, switch off unit and disconnect plug from wall outlet. Removal of brush roller
In order to remove the brush roller of the power head, firmly press the button marked „PRESS“ (23). Now you can swing the bearing block (22) downwards and remove it. Turn the brush roller (26) a bit clockwise and pull it out. It has been proven good practice to check the brush roller regularly for coiled yarn or hair and remove them.
Removing blockages
If only a slight suction effect is noticeable or if the brush has been blocked, there may be a clog in the air passage. On the bottom side of the power head, the cover (33) of the air duct can be opened by releasing latch (34) in order to remove clog from the air channel. Make sure that there is no clog beneath this cover or in the transitions to brush channel and turbine.KARCHER 1.012-900.0 Upright Vacuum - Removing
blockagesWhen closing the cover (33), make sure latch (34) snaps correctly into the locking hole (35).
If you suspect a blockage or clog in the filter compart- ment (please refer to pictures on page 9), unplug mains power cord on machine side (27a), remove screw (7) and separate power head (2) and filter compartment (1). The air channel in the filter compartment can be checked easily from bottom. Do not try to open air channel in filter compartment! If latches break, machine will not work correctly any longer.
Under no circumstances blockages or clog may be cleaned by means of sticks or other hard or solid tools. Damages would be very likely. Troubleshooting and Support
There are no user-serviceable parts inside the unit.
If a malfunction cannot be solved by the notes below, ask your dealer or other authorized service personal.

Machine does not start| Check power cord for correct placement in wall outlet and internal connector. If necessary, take it out and place it back into the machine.
---|---
Suction power decreases| Check for blockages or clog
| Check filling level of dust bag
No or poor suction detected| Check for blockages or clog
| Check filling level of dust bag
Machine switches off during operation| Check for blockages or clog

Technical Details

| | Ranger
---|---|---
Electrical Supply| Units|
Mains Voltage| VAC| 120
Frequency
60| Hz|
Protection class| | Grounded
Technical data| |
Filter bag volume| I/gal| 5.5 I, 1.45 US liq. Gal.
Engine| V, Hz,Amps, W| 120V, 60 Hz, 4.1 Amps (-490W)
Measures and Weights| |
Typical working weight| kg/lbs| 6.2 kg, 13.7 lbs
Length| mm/inches| 360mm, 14.2″
Width| mm/inches| 310mm, 12.2″
Height| mm/inches| 1160mm, 45.6″
Floor Adjustment| | Mechanical
Brush Drive| | Toothed Belt
Brush speed| rpm| 2500 rpm
Working width:| mm, inches| 308mm, 12″
Mains Power cable
(available length after installation)| m, ft| 7.5m, 25′
Surrounding Conditions| |
Operating temperature range:| °C/°F| 10 — 40 °C / 50 — 104 °F
Technical changes reserved| |

Spare Parts List (1.012-900.0) Ranger 12

Filter Bag Housing

KARCHER 1.012-900.0 Upright Vacuum - Filter Bag
Housing

ITEM PART REF NO. DESCRIPTION NOTES
1 86452950 75103sw Grip RANGER, black, cpl.
2 86452960 75033 Handle rod RANGER, 557mm
3 86452970 75156SW Handle guide RANGER, black,2 pcs
4 86452980 75101KA Filter compartment, mounted – KARCHER RANGER
5 86452990 75102ER Air guide, complete, mounted
6 86453000 75028 Seal 2x3x164mm
7 86453010 75026SW Cable hook, black
8 86453020 75158ER Mounting set cable hook
10 86453030 8178 Mains connector, 3-wire
11 86453040 75032GS Protection cover, gray black
15 86453050 75030 Mains power cord, 3-wire, 8,2m, yellow, 3x 18 AWG, US-
plug
20 86452090 75150KA 10x Fleece bag in poly bag
160 86147070 0111ER Screw AM5x30, 7985
161 86144830 0127ER Screw M4x10, DIN 7985
165 86363370 01036ER Screw M4x16, TX 20

Power Head – Ranger
KARCHER 1.012-900.0 Upright Vacuum - Filter Bag Housing
1

ITEM PART NO. REF NO. DESCRIPTION NOTES
106 86453090 75159KA Central support black,vm.
110 86453100 75131SW Top cover KAERCHER, black
111 86453110 75129 Swivel neck support r.h.
112 86453120 75066gs Cable channel
113 86453130 75115 Swivel neck cable mains 3-wire
114 86453140 75067SW Swivel neck support bushing
115 86453150 75064gs Blower housing rh, gray black
116 86453160 75060we Rotor, white
117 86453170 75063gs Blower housing lh, gray black
118 86453180 75116 Swivel neck support th., cpl.
119 86453190 75138ER Blower/Swivel neck, gray black, assembled
120 86453200 75126ER PCB RANGER 120V-
121 86453210 75118 Motor Cabling mains, 2-wire
122 86453220 75080hg Motor bridge, light gray
123 86453230 75053ER Motor 120V-
124 86453240 75110ER Sensor Torque
125 86138220 2923 Toothed belt 333 HTD 3M 6
126 86453250 75059 Latching bracket
127 86453260 75076zg Selector brush height, zinc yellow
128 86453270 75086SW Slider height adjustment
129 86145270 4019 Spring
130 86453280 75122 Support lever
131 86453290 75112SW Wheel w/axle rh, assembled, black
132 86453300 75096ER Magnet support, assembled
133 86453310 75079ER Magnet lever, assembled
134 86453320 75133KA Bottom unit, black/zinc yellow
135 86453330 75093 Spring foot pedal
136 86453340 75062ZG Foot pedal, zinc yellow
137 86453350 75119sw Wheel w/axle foot pedant), black
138 86137920 2849 Bracket
139 86453360 75124ER Switching unit assembled
140 86397390 05112WI Rocker switch
141 86453370 75094 Switching rod
142 86453380 75061ZG On/Off button, zinc yellow
143 86453390 75114SW Bearing block rh, black
144 86004950 5010WI Brush roller 31 cm
145 86453400 75068sw Bumper RANGER, black
146 86453410 75095 Pile adjustment axle
147 86453420 75090 Spring pile adjustment
148 86453430 75121GS Pile adjustment wheel, assembled
149 86406140 5155SW Rubbing plate, black
150 86453440 75113 Bearing block lh
151 86453450 75098 Toothed belt 318 HTD 3M 6
152 86453460 75099gs Rear base plate, gray black
153 86453470 5400-4 Sealing strip, 259 mm
154 86453480 75120KA Cover air channel, black/zinc yellow
155 86145330 5304 Spring

Parts-Power Head-Ranger – continued

ITEM PART NO. REF NO. DESCRIPTION NOTES
156 86453490 2910 Bearing pin
157 86146800 5402 Wire tie, long
158 86453500 75097UL Air separator
160 86147070 0111ER Pan head screw AM 5×30 4.8
161 86144830 0127ER Screw M4 x 10
162 86144780 01016ER Pan head screw STS 4×16 T20
163 86144810 01021ER Pan head screw, F 3,9×13
164 86321410 01029ER Screw C 2,9×13 DIN 7981
165 86363370 01036ER Screw 4×14 TX 20
167 86453520 0262ER Nut M6, left hand tread
168 86453510 0150ER Washer B 4,3 DIN 9021
169 86139230 2494ER Plastic bracket
170 86139110 103OUL Strain relief
171 86453530 75075ER Axle Bracket

Wiring DiagramKARCHER 1.012-900.0 Upright Vacuum - Vacuum
motor``To register your product go to :
http://warranty.karcherna.com/
For customer assistance: 1-800-444-7654
86452440 Manual Ranger 12 120V 60Hz

References

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