HUBBLE LITHIUM M2 5.5kWh 51V Battery Owner’s Manual

June 16, 2024
HUBBLE LITHIUM

HUBBLE LITHIUM M2 5.5kWh 51V Battery Owner’s Manual

Product Information

The product is the AM-2 battery and inverter system. The user manual provides information on the installation and setup of the product. The manual includes a wiring diagram, index, and instructions on connecting multiple batteries, communication ports, inverter setup, LED indicators, BMS, maintenance, and complete the setup. The manual also includes a warning about the dangers of working with high-voltage systems and a note about using a
qualified electrician if unsure.

Wire Diagram

The wiring diagram shows the various components of the AM-2 battery and inverter system, including the cover, hanging ear, handle, output terminal, cooling case, power switch, communication interface, reset switch, and LED lights.

Connecting Multiple Batteries
To connect multiple batteries, use the supplied RJ45 to RJ45 (standard LAN cable) to connect the master Battery Link to battery #2. Continue this step until all the batteries have been linked up. Wire up the DC block terminals of each battery to the inverter/charger. Once you have completed the address configuration, inverter-battery communication links, and wired up the DC connections you can proceed to configure the inverter charge settings. Note that if you do not have a battery link cable or the cable provided is an insufficient length, you can use a standard computer LAN cable to connect each battery. The pin layouts for the ports are the same as the universal LAN cable. It is important to follow the correct methods of battery linking to avoid issues with unbalanced batteries.

Communication Ports
The AM-2 battery and inverter system has two communication ports: RS485 and RS232. The RS485 interface is used only for performing firmware updates directly for the BMS. This port cannot be used for any inverter communications.The RS232 interface is used to connect to either the Hubble Cloudlink device or for technical support to interface directly through a service laptop and access the BMS directly for programming and troubleshooting. The RS232 pin layout includes
ground, BMS transmit, and BMS receive. The Hubble Cloudlink is an optional add-on to the Hubble X and AM range of products. As long as the device is connected to Wi-Fiit will cloud all battery and inverter data to our cloud server,
enabling users to remotely monitor their power system.

Warning
It is important to note that working with high-voltage systems is dangerous. Do not attempt to modify your inverter and battery setup unless you are certain you understand the risk. Speak to a qualified electrician if you are unsure.

Installation Tutorial
A tutorial on how to install the AM-2 battery and inverter system can be found on YouTube by following the link provided in the user manual.

Product Usage Instructions

  1. Read the user manual carefully before attempting the installation of your battery.
  2. Conect multiple batteries using the supplied RJ45 to RJ45 (standard LAN cable) and wire up the DC block terminals of each battery to the inverter/charger.
  3. Complete the address configuration, and inverter-battery communication links, and wired up the DC connections.
  4. Configure the inverter charge settings.
  5. Use the RS232 interface to connect to either the Hubble Cloudlink device or for technical support to interface directly through a service laptop and access the BMS directly for programming and troubleshooting.
  6. Follow the correct methods of battery linking to avoid issues with unbalanced batteries.
  7. Do not attempt to modify your inverter and battery setup unless you are certain you understand the risk. Speak to a qualified electrician if you are unsure.

It is important that you read this manual before attempting the installation of your battery. Please take note of certain steps to ensure correct inverter compatibility.
Please visit https://www.hubblelithium.co.za for the latest version of this manual.

WARNING
Working with high-voltage systems is dangerous. Do not attempt to modify your inverter and battery setup unless you are certain you understand the risk. Speak to a qualified electrician if you are unsure.

WIRE DIAGRAM

  1. Cover
  2. Hanging Ear
  3. Handle
  4. Output Terminal
  5. Cooling Case
  6. Power Switch
  7. Communication Interface
  8. Reset Switch
          1. LED Lights

section 1

installation

WARNING
This product may only be installed by a qualified electrician. The unit is not designed to be installed upside down or sideways on a wall. The AM-2 is designed to be wall-mounted or installed flat inside a cabinet. When installing on a wall ensure you use Rawl boats to secure the unit to the wall.

DC ISOLATOR

The Hubble AM series of batteries has an integrated electronic circuit breaker built into the BMS. The integrated electronic CB is for protecting the battery and the internal cells against overload, over current, over volt, etc. It is however required to install an external DC fuse or circuit breaker before using or operating the batteries. Please ensure you use the correct rating as per battery specification.

DIP SWITCH SETTINGS

Configure each battery address to enable proper setup and communication. Each battery needs a unique serial address in order to communicate. If you are only using one battery in your setup, ensure you set the battery to Address 1.

multiple batteries
To connect multiple batteries, ensure you use the supplied RJ45 to RJ45 (standard LAN cable) and plug one end into the master “Battery Link”, and the other end into battery #2. Continue this step until all the batteries have been linked up Continue to wire up the DC block terminals of each battery to the inverter/charger. Once you have completed the address configuration, inverter-battery communication links, and wired up the DC connections you can proceed to configure the inverter charge settings.

WARNING: PROTECTION MODE
If your batteries are unbalanced or the voltage of each pack is different by more than 2 Volts DC then your packs will try to inter balance by over 100Amps. This could cause the other batteries in the configuration to Over Current and go into protection mode. If this occurs, charge each pack full individually with the inverter/charger, then switch the other packs on once each has been charged to 100%.

CORRECT METHODS OF BATTERY LINKING
Please note the diagrams for the correct method of linking multiple batteries in parallel. Diagram 1, displays a standard linking connection. Diagram 2, displays parallel batteries to which the negatives and positives are connected to common buzz bars.

COMMUNICATION
PORTS
RS485 COMMUNICATION PORT
The RS485 interface is used only for performing firmware updates directly for the BMS. This port cannot be used for any inverter communications.

RS232 COMMUNICATION PORT
The RS232 interface is used to connect to either the Hubble Cloudlink device or for technical support to interface directly through a service laptop and access the BMS directly for programming and troubleshooting.

WARNING: FIRE HAZARD & WARRANTY VOID DO NOT CONNECT THIRD-PARTY DEVICE
It is strictly forbidden to access or interfere directly with the battery BMS through third-party devices such as monitoring devices or logging devices that are not Hubble Lithium products. Third-party monitoring and interfacing devices have the potential to change charge voltages and algorithms inadvertently – this can cause a catastrophic fire hazard. Therefore, interfacing to the BMS directly without authorization will void the warranty and Hubble Lithium will not be liable for any resulting damages.

OPTIONAL CLOUDLINK DEVICE

The Hubble Cloudlink is an optional add-on to the Hubble X and AM range of products. As long as the device is connected to Wi-Fi it will cloud, all battery and inverter data to our cloud server, enabling users to remotely monitor their power system.

SECTION 2

INVERTER SETUP
PRE-LAUNCH INVERTER SETUP
Set your Inverter/charger to the corresponding settings below before you start charging or using the lithium batteries.

INVERTER/CHARGER SETTINGS

BULK   /   EQUALISATION   CHARGE| 53.6 V
FLOAT CHARGE| 53.6 V
LOW DC CUTOFF| 44 V
AXPERT RECOMMENDED SETTINGS

VOLTAGE   POINT   BACK   TO   UTILITY| 47 V| Axpert Type
VOLTAGE   POINT   BACK   TO   BATTERY| 53 V| Axpert Type

IMPORTANT NOTICE:
SET THE VOLTAGES CORRECTLY AS OUT-OF-RANGE VOLTAGES CAN DAMAGE THE BATTERY. The recommended cutoff is 44V ~ 45V. However, the internal battery cutoff is as low as 40V. Setting the cutoff to 40V will drain the battery to 0%. For extended lifespan, we recommend a cutoff of 44V ~ 45V.

CAN BUS SETUP (OPTIONAL)
The AM series models has an integrated CAN bus port on each battery. The CAN bus can be used to connect to any inverter that is CAN bus ready.
To connect the CAN bus cable from the battery to the inverter, ensure you have the correct pin layouts. Firstly, ensure that you have the pin layout for the cable required for your inverter. If you do not have this information, we list select inverter pin layouts under the “Inverter Guides” tab on our website: https://www.hubblelithium.co.za/ Below is the pin configuration for the Hubble battery CAN cable:

PIN DEFINITION
1
2 GROUND
3
4 CANH
5 CANL
6
7
8

PLEASE NOTE
INVERTER SETUP GUIDES
If you are setting up a non-expert type inverter, for example, Deye or Sunsynk – please navigate to the Inverter Setup Guides tab on our website and select the correct corresponding inverter guide:
https://www.hubblelithium.co.za

SECTION 3

led indicators
LED OPERATION STATUS

LED FLASH STATUS
When a battery is turned on you can reset the BMS operation mode to default to clear a temporary alarm status. Push the switch for 6 seconds, the BMS will reset. LEDs will flash one at the same.

SECTION 4

BMS & maintenance
BMS LOW POWER MODE
The Hubble BMS will enter low power mode if the following conditions happen:

  1. When over-discharge protection has occurred. (30S later).
  2. When all cell voltage is less than the Sleep voltage parameter setting to prevent complete cell/ battery drain.
  3. Standby time is more than 24 hours (without charge and discharge current, without balance, without protection and fault).

BMS EMC SAFETY
ESD:
Complies with Level 4 of GB/T 17626.2-2006 (EN55024): 8KV at contact and 15KV at air. Normal operation after the test.

ELECTROMAGNETIC CONDUCTION
Complies with Lever A of YD/T 983-1998 (EN55022)

ELECTROMAGNETIC RADIATION
Complies with Lever A of YD/T 983-1998 (EN55022)

INRUSH
Complies with GB/T 17626.5-2008 (EN6100-4-2).

DATA STORAGE
The Hubble BMS has a built-in alarm and event data storage memory. Alarms and events are recorded as, occurrence time, fault categories, over/under cell voltage, pack voltage, charge/discharge capacity, charge/discharge current, temperature, etc. This can be downloaded by a service technician to help troubleshoot any issues or problems with the battery.

MAINTENANCE
The Hubble BMS will protect the battery and lifespan of your battery as best possible. However, it must be noted that proper operation of the battery is recommended, and maintenance functions should be taken to ensure the maximum life of your batteries. Cell balancing is a very important function of the lifespan of your battery. It is important to ensure the cell balancing functions are properly performed. The Hubble BMS cell balancer will only activate upon 100% state of charge when the batteries are near full charge. Thus, it is critical that a full charge to the batteries is provided at least once every 5 (five) days, but preferably daily upon a charge cycle. Enough charge time should be provided to balance the cells until the BMS completely stops taking charge from the inverter. Cell cycle life cannot be guaranteed if balancing is not performed on a regular basis. This is especially important in complete off grid systems where a stable power supply is not available.

SECTION 5

completing setup
Once all the above steps have been completed you can proceed to follow the start-up instructions given by your inverter manufacturer. If you have any difficulties with setting up your system, please contact our Technical Support Department via support@hubblelithium.co.za. Be sure to include the following information in your initial email so that we can provide you with timely assistance:

  1. Inverter make & model
  2. Model & number of connected batteries
  3. Are your batteries in Series or Parallel?
  4. A brief description of your system and any issues you may be having
  5. If possible; images of your power system
      1. Contact Details, if we should need to contact you

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TO VIEW OUR VIDEO TUTORIALS:
https://www.youtube.com/channel/UCaY_AJhdFtUqoWlWOwscv_Q

Information published in this manual is correct as of the date published in this manual. Please ensure you have the latest manual which can be obtained from our website at www.hubblelithium.co.za

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References

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