Genie Z-30-20 N Lift Connect Access Manager Instruction Manual

Installation Instructions
Lift Connect™ Access Manager
Original Instructions
First Edition
First Printing
Part No. 1310049GT
March 2023

Refer to Models Included section for model and serial number information

Introduction

Observe and Obey:

This procedure shall be completed by a person trained and qualified on the repair of this machine.
Immediately tag and remove from service a damaged or malfunctioning machine.
Repair any machine damage or malfunction before operating the machine.

Before Starting Installation:

Read, understand and obey the safety rules and operating instructions in the appropriate operator’s manual.
Be sure that all necessary tools and parts are available and ready for use.
Read this procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.
Note : These installation instructions only apply to the Genie models and serial number ranges listed within this document.
If you have any further questions regarding these instructions or need assistance, please contact Genie Product Support at one of the following telephone numbers:

Copyright © 2023 by Terex Corporation First Edition: First Printing, March 2023 Genie and “Z” are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
“Lift Connect” and “XC” are trademarks of Terex South Dakota, Inc.

Models Included

Z-30/20 N
Z-30/20 N RJ| from Z30N15-16299 from Z30N15D-101
Z-33/18| from Z331815M-124 from Z3318M-2674
Z-34/22 IC/BE| from Z3415-10384 from Z3415ND-101
Z-34/22 N| from Z34N15-11814 from Z3415ND-101
Z-34/22 DC| from Z3415-10371
Z-40/23 N| from Z40N15-2779 to Z40NF-5751

from Z40NF-5752

Z-45 XC| from Z4525XCF-101 to Z4525XCF-407
from Z4525XCF-408
Z-45 DC/BE| from Z452515A-53271 to Z4525F-61471
from Z4525F-61472
Z-51/30| from Z5130M-2000
Z-62/40| from Z6215A-101 to Z62H-4367 from Z6216N-101 to Z6216N-2999
from Z62H-4368 from Z62D-482
Z-80/60| from Z8015-5353 to Z80-7415
from Z80-7416

Tools Required:

• 9/32 inch wrench
• 3/32 inch hex key
• Small flathead screwdriver
• Flathead screwdriver
• Wire crimper
• Wire stripper
• Cable tie gun or wire cutters
• 11/64 inch / 4.4 mm drill bit
• Step drill bit, 1 inch / 25 mm
• Drill motor
• Mild cleaning solvent
• Soft clean cloth

Components of Kit 1311937GT

Nylock nut, M4-0.7, DIN985, 8,
ZAB| 1283019GT| 2
Access management keypad| 1296895GT| 1
Access management harness| 1296896GT| 1
Screw, BHC, M4-0.7 x 35, 10.9,
ZAB| 1300832GT| 2
Access manager users guide| 1312446GT| 1
Installation instructions| 1310049GT| 1

Components of Kit 1310046GT

Nylock nut, M4-0.7, DIN985, 8,
ZAB| 1283019GT| 2
Access management keypad| 1296895GT| 1
Access management harness| 1296896GT| 1
Screw, BHC, M4-0.7 x 35, 10.9,
ZAB| 1300832GT| 2
Access manager users guide| 1312446GT| 1
Installation instructions| 1310049GT| 1

Components of Kit 1310047GT

Nylock nut, M4-0.7, DIN985, 8,
ZAB| 1283019GT| 2
Access management keypad| 1296895GT| 1
Access management harness| 1305083GT| 1
Screw, BHC, M4-0.7 x 35, 10.9,
ZAB| 1300832GT| 2
Access manager users guide| 1312446GT| 1
Installation instructions| 1310049GT| 1

Components of Kit 1313752GT

Nylock nut, M4-0.7, DIN985, 8,
ZAB| 1283019GT| 2
Access management keypad| 1296895GT| 1
Access management harness| 1296897GT| 1
Screw, BHC, M4-0.7 x 35, 10.9,
ZAB| 1300832GT| 2
Access manager users guide| 1312446GT| 1
Installation instructions| 1310049GT| 1

All Models:

Note : Perform this procedure on a firm, level surface with the machine in the stowed position.

1. Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls.

2. Locate and disconnect the black negative battery cable from the engine battery.
   WARNING
   Electrocution/burn hazard.
   Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

3. Working at the ground control side, mark the locations on the cover to drill the required holes.
   Note: Refer to the Drilling Diagram section that is appropriate for your machine.

4. Drill the center hole using 1 inch / 25 mm step drill bit suitable for drilling fiberglass.
   WARNING
   Bodily injury hazard. Failure to wear proper PPE could result in irritate eyes, skin and respiratory system due to fiberglass dust.

5. Using an 11/64 inch / 4,4 mm drill bit, drill and deburr the remaining two holes.
   Procedure

6.  Install the keypad assembly using the holes drilled as reference and secure it using the provided retaining fasteners.
   Genie part numbers 1296895GT, 1300832GT, 1283019GT, 825357GT1 screw
   2 flat washer
   3 nylock nut

7. Using a mild cleaning solvent, clean the surface and mount the adhesive wire clamps as necessary.
   Genie part number 1273629GT example of adhesive wire clamp locations

8. Route the keypad harness through the center hole and along the cover support.

9. Secure the keypad harness to the cover or cover support and the adhesive wire clamps using the provided cable ties.
   Genie part number 21121GT
   Note : Verify the harness does not bind or get caught on surrounding components as the door opens and closes.

10. Open the ground controls compartment.

11. Locate and disconnect Genie Lift Connect telematics device from the 12 pin gateway harness or 8 pin retrofit harness or adapter harness.
    Note: To locate the telematics module, refer to the Telematics Location section that is appropriate for your machine.

12. Connect the 12 pin connector of the access manager harness to the 12 pin connector of the gateway harness or 8 pin connector retrofit harness or adapter harness.
    Note: Harness connectors are keyed for proper installation.
    NOTICE
    Component damage hazard.
    Improper connections will result in damage to the telematics module and it is not covered under warranty.

13. Connect the telematics device harness connector to the 12 pin connector of access manager harness.
    Models| Genie part number
    ---|---
    Z30N, Z34N, Z34DC, Z45DC| 1309221
    Z33, Z34 IC/BE, Z45FE, Z45XC, Z51| 1296896
    Z40, Z45 BE| 1305083
    Z62, Z80| 1296897

14. Route the 5 pin connector along the cover, cover support, and/or existing harness to the access manager keypad harness.
    Note: Secure the cable using the provided cable ties.
    Genie part number 21121GT

15. Connect the 5 pin access manager keypad harness connector to the 5 pin connector of access manager harness.

16. Align white dots on the connector and push the plug together to connect the access manager harness to the keypad.

17. Tighten the connector to hand tight.

18. Put the Access Manager user guide in the manual storage box located on the machine.
    Genie part number 1312446GT

19. Connect the black negative battery cable to the engine battery.
    WARNING
    Electrocution/burn hazard.
    Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

Relay Configuration

Z-80/60 models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z8015-5353 to Z80-7415

1. Open the telematics connector box located on top of the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note: Secure the cable using the provided cable ties.

Z-80/60 models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z80-7416

1. Open the telematics connector box located on top of the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note: Secure the cable using the provided cable ties.

Z-62 models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z6215A-101 to Z62H-4367
from Z6216N-101 to Z6216N-2999

1. Working at the ground control side, open the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note: Secure the cable using the provided cable ties.

Z-62 models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z62H-4368
from Z62D-482

1. Working at the ground control side, open the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note: Secure the cable using the provided cable ties.

Z-30N, Z34N, Z-34 DC, Z-45 DC/Bi-Energy
models
This procedure only applies to the following serial numbers listed below.
from serial number

from Z30N15-16299
from Z30N15D-101
from Z34N15-11814
from Z3415ND-101
from Z3415-10371
from Z452515A-53271 to Z4525F-61471
from Z4525F-61472

1. Z-30, Z-34 models: Open the turntable coveron the ground control side, remove the terminal strip cover, and locate relay CR80.
   Z-45 models: Open the ground control box.
   Remove the terminal strip cover and locate relay CR80.

2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note : Depending on machine serial number, terminated wire may already be connected to terminal 87.

Z-34 IC/BE models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z3415-10384
from Z3415D-101

1. Working at the ground control side, open the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).
   Note: Depending on machine serial number, terminated wire may already be connected to terminal 87.

Z-45 XC, Z-51 models
This procedure only applies to the following serial numbers listed below.
from serial number
from Z4525XCF-101 to Z4525XCF-407
from Z4525XCF-408
from Z5130M-2000

1. Working at the ground control side, open the ground control box and locate relay CR80.
2. Remove the wire from relay socket CR80, terminal 87A (NC) and install it into CR80, terminal 87 (NO).

Access Manager Activation

1. Navigate to the Options menu on the machine and verify Lift Connect is selected.
2. To complete activation of your Access Manager keypad please contact the Lift Connect team.
   mailto:AWP.LiftConnectSubscriptions@terex.com

Drilling Diagram

Z30/20N models

Z34 IC, Z34 Bi-Energy models

Z34 DC, Z34N models

Z40, Z45 DC/Bi-Energy models

Z45XC, Z51 models

Z62 models

Z80 models

Telematics Location

Z-30/20 N, Z-30/20N RJ
from serial number
from Z30N15-16299 to Z30NF-20931
from Z30N15D-101 to Z30ND-758

1. terminal strip cover
2. connector, 8 pin
3.  function manifold
4. access manager harness
5. telematics module

Z-34/22 IC, Z-34/22 Bi-Energy
from serial number
from Z3415-10384 to Z34F-12992
from Z3415D-101 to Z34ND-1147

Z-34/22 DC, Z-34/22N
from serial number
from Z3415-1037
from Z34N15-11814 to Z34NF-15529
from Z3415D-101 to Z34ND-1147

1. terminal strip cover
2. connector, 8 pin
3. function manifold
4. access manager harness
5. telematics module

Z-45/25 DC
from serial number
from Z452515A-53271 to Z4525F-61471
from Z452515B-4735
from Z452515D-327
from Z452515M-5453

Z-30/20 N, Z-30/20N RJ
from serial number
from Z30NF-20932
from Z30N15D-759

1. terminal strip cover
2. function manifold
3. connector, 12 pin
4. telematics module

Telematics Location

Z-34/22 IC, Z-34/22 Bi-Energy
from serial number
from Z34F-12993
from Z34ND-1148

Z-34/22 DC, Z-34/22N
from serial number
from Z34NF-15532
from Z34F-12993
from Z34ND-1148

1. terminal strip cover
2. function manifold
3. connector, 12 pin
4. telematics module

Z-45/25 DC
from serial number
from Z4525F-61472

1. telematics module
2. connector, 12 pin

Z-33/18
from serial number
from Z331815M-124 to Z3318M-2673

1. telematics module
2. connector, 8 pin / 12 pin

Z-45/25 XC
from serial number
from Z4525XCF-101 to Z4525XCF-407
from Z4525XCM-101

1. telematics module
2. connector, 8 pin / 12 pin

Z-51/30
from serial number
from Z513015B-1352

1. telematics module
2. connector, 8 pin / 12 pin

Z-40/23
from serial number
from Z40N15-2779

1. telematics module
2. connector, 8 pin / 12 pin

Z-45/25 Bi-Energy
from serial number
from Z452515A-53271 to Z4525F-61471
from Z452515B-4735
from Z452515D-327
from Z452515M-5453
from Z4525F-61472

1. telematics module
2. connector, 8 pin / 12 pin

Z-80/60
from serial number
from Z8015-5353 to Z80-7415
from Z80-7416

1. telematics module
2. telematics connector box
3. connector, 8 pin
4. relay

Part No. 1310049GT
Lift Connect
™ Access Manager

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