La MARCHE P25-LMESPRO-1 LMESpro Smart Battery HCAP Charger Instruction Manual
- June 15, 2024
- La Marche
Table of Contents
La MARCHE P25-LMESPRO-1 LMESpro Smart Battery HCAP Charger
Important Safety Instructions
Before using this equipment read, all manuals and other documents related to this unit and other equipment connected to this unit. Always have a copy of a unit’s manual on file nearby, in a safe place; if a replacement copy of a manual is needed, it can be found at www.lamarchemfg.com.
Electrical Safety
Hazardous Voltages are present at the input of power systems. The output from
rectifiers and from batteries may be low in voltage, but can have a very high
current capacity that may cause severe or even fatal injury.
When working with any live battery or power system, follow these precautions:
-
Never work alone on any live power system; someone should always be close enough to come to your aid
-
Remove personal metal items such as rings, bracelets, necklaces, and watches.
-
Wear complete eye protection (with side shields) and clothing protection.
-
Always wear gloves and use insulated hand tools.
WARNING: Lethal Voltages are present within the power system. Parts inside the unit may still be energized even when the unit has been disconnected from the AC input power. Check with a meter before proceeding. Do not touch any uninsulated parts.
A licensed electrician should be used in the installation of any unit. -
Always disconnect the unit from the supply and batteries before performing maintenance or cleaning.
-
Always assume that an electrical connection is live and check the connection relative to ground.
-
Be sure that neither liquids nor any wet material comes in contact with any internal components.
-
Do not operate this unit outside the input and output ratings listed on the unit nameplate.
-
Do not use this unit for any purpose not described in the operation manual.
Mechanical Safety -
This unit or parts of the unit may get very hot during normal operation; use care when working nearby.
-
Do not expose equipment to rain or snow. Always install in a clean, dry location.
-
Do not operate equipment if it has received a sharp blow, been dropped, or otherwise damaged in any way.
-
Do not disassemble this unit. Incorrect re-assembly may result in a risk of electric shock or fire.
Battery Safety
WARNING: Follow all of the battery manufacturer’s safety recommendations when working with or around battery systems. DO NOT smoke or introduce a spark or open flame in the vicinity of a battery. Some batteries generate explosive gases during normal battery operation. -
To reduce risk of arc, connect and disconnect the battery only when the unit is off.
-
If it is necessary to remove the battery connections, always remove the grounded terminal from the battery first.
-
Remove personal metal items such as rings, bracelets, necklaces, and watches.
-
Always wear rubber gloves, safety glasses, and a rubber lined vest/apron when working near a battery.
-
Have plenty of fresh water and soap nearby in case the battery electrolyte contacts skin, clothing, or eyes.
-
If the battery electrolyte contacts skin or clothing, wash immediately with soap and water.
-
If the electrolyte enters the eye, immediately flood the eye with running cold water for at least ten (10) minutes and seek medical attention immediately.
-
Do not drop metal on a battery. A spark or short-circuit could occur and lead to an explosion.
Charger Location
- Provide at least 6 inches of free space left/right, and at least 6-inches of free space top/bottom for proper cooling.
- Do not operate this unit in a closed-in area or restrict ventilation in any way.
- Do not set any battery on top of this unit.
- Never allow battery electrolyte to drip on this unit. Take care when reading the specific gravity or filling the battery.
- Never place this unit directly above a standard flooded battery. Gases from the battery will corrode and damage equipment.
- A sealed maintenance free or valve regulated lead acid (VRLA) battery may be placed below this equipment.
- Do not mount directly above another heat source.
- The charger must be mounted upright as to promote convection air flow through the external heat-sink.
- See Installation & Mounting sections.
Check for Damage
Prior to unpacking the product, note any damage to the shipping container. Unpack the product and inspect the exterior of product for damage. If any damage is observed, contact the carrier immediately. Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the carrier and contact La Marche for advice on the risk due to any damage before installing the product. Verify that you have all the necessary parts as per your order for proper assembly.
CAUTION : Failure to properly file a claim for shipping damages, or provide a copy of the claim to La Marche, may void warranty service for any physical damages reported for repair.
Returns for Service
Save the original shipping container. If the product needs to be returned for service, it should be packaged in its original shipping container. If the original container is damaged/unavailable, make sure the product is packed with at least three inches of shock-absorbing material to prevent shipping damage. La Marche is not responsible for damage caused by improper packaging of returned products.
Inspection Checklist
- Enclosure exterior is not marred or cracked.
- All externally accessible hardware and connections are tight.
- All items on packing list have been included.
Precautions
- Do not operate this system in direct sunlight, in contact with fluids, or where there is excessive dust or humidity.
- Allow adequate space for proper ventilation. (See Charger Location & Installation Mounting sections) Connect the charger AC input wiring to an appropriately rated circuit. The AC circuit should be able to continuously support the charger’s full rated input current and have an upstream OCPD at least rated to meet or exceed that of the charger’s input fuses.
- Do not attempt to operate the LMESpro with the cover removed; lethal voltages exceeding 400V inside.
Model Scope/General Description
The La Marche LMES pro is a battery charger, which utilizes advanced high
frequency switch-mode technology and active power factor correction; meeting
strict CEC Efficiency requirements. It is specially designed to meet the
requirements of charging Lead Acid & NiCad batteries, or HCAPS (Hybrid
Asymmetric LiC Supercapacitors).
The LMES pro battery charger is designed to recharge and extend battery life
utilizing multi-stage charging. This charger is completely automatic,
lightweight and convection cooled. It offers a Universal AC-Input, and the
output is selectable for either 12 VDC or 24 VDC.
Front View
Bottom View
Understanding the Model Number
The LMESpro model number is coded to describe the options that are included. Find the model number on the nomenclature nameplate of the charger. Follow the chart to determine the configuration of your battery charger.
Optional Accessories Included in the Charger
This charger may have been outfitted with several optional accessories or option packages. To determine the options included (if any) refer to the cover page of the manual package. If the manual package that is included with the charger is no longer available, contact La Marche and provide the model & serial number of the charger to receive a list of the included accessories.
Features
➢ Microprocessor Controlled High Frequency Switch-Mode Technology
➢ Single Phase Wide Range Universal AC Input: 105 Vac – 264 Vac, 50/60Hz
➢ Complete Galvanic Isolation from AC to DC
➢ Soft Start, Short Circuit Protection, Over Voltage, Over Temperature
Protection, Reverse Polarity, and Input/Output Transient Overvoltage
Protection
➢ Four Stage Battery Charging Algorithms (Unique Lead-Acid, and HCAP
algorithms)
➢ Automatic High Battery Cutout Protection
➢ Low Noise & High Reliability
➢ Convection Cooled with Over Temperature Protection
➢ Lightweight with Sleek Aesthetic Looks
➢ Temperature Compensation
➢ Remote Temperature Sensor available.
Battery/HCAP charging voltage is temperature compensated (temp-comp) when the
remote temperature probe is connected to the remote temperature sensor (RTS)
terminal with the correct polarity.
Temperature Compensation Coefficient (25°C Reference Temp.) & Compensation
Range:
- Lead Acid: -3mV/cell/°C, from 0°C to +50°C
- HCAP: -6mV/°C in 12V mode & -12mV/°C in 24V mode, from -25°C to +70°C
- NiCad: Not available.
Protection
-
Temperature Compensation
With temperature compensation, the output voltage is adjusted according to the temperature to prolong the life of the battery or HCAP. The charger also detects an open or shorted external probe. When the temperature probe is not connected or defective, temperature compensation is disabled. -
High DC Protection
If 24V DC battery is connected to the charger when 12V mode is selected, it will shut down in High DC protection. No damage will occur to the charger. -
Output Short Circuit Protection
Short circuit protection is triggered when the battery voltage drops below 6V in 12V mode, or 12V in 24V
mode. The output of the charger is then turned off to protect the circuitry. The charger output will self recover in 2 minutes in a soft start mode to charge the battery. -
Output Current/Overload Protection
When demand exceeds 100% of rated DC output current, the charger limits the current and reduces the output DC voltage to protect the charger. -
Thermal Protection
Charger is protected from over-temperature. The charger will derate by 30% due to over-temperature when ≥ 70°C (internal). For extreme overtemperature situations, thermal shutdown is activated when ≥ 85°C (internal). In both cases, as the temperature returns to 60°C (internal), the full output capability is automatically restored. (Note: Thermal protection does not activate when the charger is operating at full output current & operating in a 50°C ambient.)
Installation
Mounting
When mounting the LME Spro, the location chosen for the charger should be
within an ambient temperature range of -40 to 122˚F (-40 to 50˚C) with a non-
condensing relative humidity no higher than 95%. The LMESpro should be mounted
in an area free of flammable & explosive materials and away from drips,
splatter, or moving parts.
To be mounted on a non-combustible surface. The LMESpro utilizes convection
cooling with a heat-sink facing the mounting surface; mount in an upright
position as shown in Figure 1 to promote convection air flow. Provide
clearance for at least 6in (152mm) of free air must be maintained on the
left/right sides, and at least 6” (152mm) top/bottom sides for cooling.
Maintain 36in (914mm) or more of clearance at the front of the charger in
order to allow for operation and maintenance. Install the LMESpro using
appropriate hardware on the wall. When using multiple adjacent LME Spro
chargers, do not mount them 1 above the other, mount them side-by-side with a
minimum of 6” between them. Avoid mounting the LMESpro directly over another
heat source.
Figure 1 – LMESpro Mounting Dimensions
LEFT VIEW
FRONT VIEW
Figure 2 – Distance to obstruction of free air flow
Electrical Connections
Before beginning installation of electrical connections, ensure that all sources (AC & DC) are de-energized; verify that no voltage is present on the field wiring by using a voltmeter. Check that the source voltage and frequency match the charger’s specifications. Select field wire size using Table 1 below.
Table 1 – AC/DC & Ground Wire Size Minimum Requirements (All wires specified in the table are copper rated at 90 °C or 194 °F)
Wire terminal table
| AC Input Terminal Line-1, GND, N/L2| DC Output Terminal Pos & Neg| Remote Temperature Probe
+ + & – –
---|---|---|---
Minimum Recommended Wire Size *| 18Ga| 14Ga| Optional accessory supplied by
La Marche. Temp probe includes correct wire size, pre-crimped ferrules, and is
marked (+ + & – -)
Range of wire sizes which fit the LMESpro push-in spring terminals| 18ga →
14Ga stripped 18ga → 14Ga w/ferrule| 14Ga → 8Ga stripped 14Ga → 10Ga w/ferrule
Wire Strip Length (Inch”/mm)| 0.4” / 10mm| 0.6” / 15mm
* NOTE: These are minimum recommended sizes per La Marche Standards. The National Electrical Code (NEC) and Local Wiring Codes must be followed.
The LMESpro utilizes spring-loaded push-in style connectors. It is recommended
to use wire crimp ferrules on the AC & DC field wiring when installing the
charger, however it is not absolutely necessary. Crimp ferrules will prevent
wire strands from fraying near the connectors. Being spring-loaded, the
connectors are highly resistant to vibration and do not require periodic
torque checks as with a screw-terminal. See Figure-2.
To connect field wiring, you can simply push in the prepared conductors until
fully seated. To make the wires easy to push-in, you may insert a small flat-
head screwdriver tip into the rectangular opening above the wire entry to
relieve spring-tension on the wire connection.
Figure 3 – Wire installation
To remove a wire connection (on a completely de-energized system AC & DC), insert a small screwdriver tip in the rectangular opening above the wire to release spring pressure, then pull the wire out. See Figure 3.
Figure 4 – Removing a wire from the connector
AC Input Connections
Check that the source voltage and frequency match the charger specifications. Select wire size using Table 1. Before connecting the Battery/HCAP and/or DC loads, Refer to Section 2.2 for the configuration instructions. For AC Terminal location refer to Figure 5.
- For AC systems with a line and neutral such as 120Vac service in North America, connect Line to the “L” & neutral to the “N”.
- For AC systems with “2-hot leads” or Line-1 & Line-2 such as 240Vac service in North America, connect Line-1 to “L” & Line-2 to “N”.
- All installations require the Ground terminal to be connected to the AC service Ground/Earth wire.
- All installations require 3-wire connections to the AC Input connector
Figure 5 – LMESpro AC/GND Connections
DC Output Connections
Select proper size for the DC wiring from the wire size from Table 1. If the distance between the charger’s DC output and the DC load exceeds 10 feet, use the Power Cabling Guide on Appendix B to minimize the voltage drop across the wire distance. Connect DC output wires with the correct polarity connection as shown in Figure 3 below.
Figure 6 – LME Spro Output/Temp Sensor Connections
CAUTION: When connecting the DC cables to the battery, be certain the
positive terminal of the charger is connected to the positive battery terminal
and the negative terminal is connected to the negative battery terminal.
CAUTION: Do not touch the charger while it is in operation or just after
de-energizing the charger as the LMESpro heat-sink can become very hot during
operation.
Remote Temperature Probe Connection
It is recommended to use temperature compensated charging with Lead-Acid & HCAPS, especially in environments having a wide temperature range. La Marche supplies optional remote temperature probes (RTS) in two lengths option 11W – 24ft and option 11Y – 100ft with crimp ferules already attached for connection to the charger, and a 3/8” dia ring-terminal for connection to the battery.
- Connect the crimp ferrule end of the RTS to the LMES pro. See polarity markings (++++ & – – – -)
- Connect the ring-terminal to the negative terminal of the Battery/HCAP.
Operation
All equipment is shipped from the factory fully checked and adjusted to factory default settings. Before connecting the battery/HCAP check with the battery/HCAP manufacturer for the correct voltage settings and adjust the dip switch setting configuration accordingly (refer to Section 2.2). Failure to match the charger settings with the connected battery/HCAP may damage or shorten the life.
Initial Setup
Before starting up the LMESpro, perform the following checks:
- Verify the input voltage and frequency of the power source match the ratings on the nameplate of the charger
- Confirm the LMESpro has been configured for the proper battery/HCAP being charged. Refer to Section 2.2
- Check that the battery/load voltage matches the DC output voltage on the nameplate of the charger
- Verify the AC circuit is capable of continuously supporting the full-load rated input current of the charger
- Verify there are no frayed strands on each of the wire connections after being connected Tug on each of the individual wires making sure none of the wires pull-out of the connector
- Read section 2 for Initial Setup to set the DIP switches to match the Battery/HCAP.
- Read and understand all safety precautions in the manual.
Apply AC power to the input terminals of the LME Spro to start up the charger after setting the DIP switches for the desired application per 2.2.
DIP Switch Settings
The LMESpro output can be configured to account for various battery types and voltages. Use the table below to change the DIP switch settings on the charger. Charger has to be power cycled for dip switch setting changes to take effect.
Table 2 – DIP Switch Configuration Settings
Battery Type | **Dip Switch Settings*** | Voltage |
---|---|---|
12V Lead Acid Battery | 0000 | 13.5 |
24V Lead Acid Battery | 1000 | 27.0 |
12V Nickel Cadmium Battery | 0001 | 12.87 |
12V Nickel Cadmium Battery | 0011 | 14.3 |
24V Nickel Cadmium Battery | 1001 | 27.17 |
24V Nickel Cadmium Battery | 1011 | 28.6 |
12V HCAP | 0100 | 13.2 |
12V HCAP | 0110 | 15.84 |
24V HCAP | 1100 | 27.0 |
1 indicates a switch is in the down position and 0 indicates a switch is in
the up position. Refer to Figure 1 & Figure 2 below for examples.
Charger has to be power cycled for dip switch setting changes to take effect
Figure 7 – Dip Switch Setting: “1011” for 24V NiCad
Figure 8 – Dip Switch Setting: “0011” for 12V NiCad
Lead Acid – Four Stage Charge Curve
Four-Stage Battery Charging Algorithm: The LME Spro battery charger is
designed with four stage battery charging algorithms to prevent overheating of
the battery and extend the life of the lead acid battery. The four stages are:
Bulk/Absorption/Float/Equalize. This four-stage algorithm allows the battery
to be fully charged with less stress, preventing battery overheating, over
gassing and reaching maximum battery life. It can also keep batteries in a
fully charged state (known as “float”) indefinitely.
Bulk Charge: In this stage, the battery voltage has not yet reached up to
absorption voltage and 100% of rated current is used to recharge the battery.
Charger initiates this mode when the battery voltage is less than 2.1 Volts
per cell for more than 90 seconds. Provides full current until the battery
reaches 102% of its absorption voltage reference.
Absorption: When the battery has recharged to the Absorption voltage
level, constant-voltage regulation is used to prevent heating and excessive
battery gassing. The charger will hold the absorption voltage mode until the
battery is determined to be fully charged. The absorption mode detects the
full charge condition by either the current tapering down to 0.5 Amps, or
4-Hrs has elapsed in the absorption mode.
Float: After the battery is fully charged, the Charge Controller reduces
the charging voltage to the float mode.
Equalize (NiCad and Flooded battery types only): The Charge Controller
will equalize the battery for three hours. The Equalize charging mode raises
the battery voltage above the standard absorption voltage. This process
prevents electrolyte stratification and equalizes the individual cell voltages
within the battery.
Figure 9 – Lead Acid Four-Stage Charge Curve
HCAP – Four Stage Charge Curve
Four-Stage HCAP Charging Algorithm: The LME Spro battery charger is
designed with a four stage HCAP charging algorithm to prevent overheating and
extend the life of the HCAP. The four stages are: Pre-Conditioning, Bulk,
Absorption and Float. This algorithm allows the HCAP to be fully charged with
less stress, preventing overheating, and reaching maximum HCAP life. It can
also keep HCAPs in a fully charged state (known as “float”) indefinitely.
Pre-Conditioning: If the HCAP is being recharged from a level (< 6.1Vdc
for 12Vdc nominal or < 12.2Vdc for 24Vdc nominal), the LMESpro uses a
proprietary pre-conditioning algorithm to safely recharge the HCAP with
minimal stress. The LMESpro will pulse the output current for various
amplitudes and durations while monitoring the voltage response from the HCAP.
As the HCAP is determined to be in a healthy state, the charge rate increases
allowing the terminal voltage of the HCAP to climb more quickly. Once the
sustained output of the LMESpro exceeds (6.1V for 12Vdc nominal or 12.2V for
24Vdc nominal), the Pre-Conditioning stage is complete, and the charger
graduates to the Bulk Charge mode. (Note, in most applications, the HCAP
wouldn’t regularly be discharged to a voltage that would invoke operating in
the Pre-Conditioning mode).
Bulk Charge: In this stage, the HCAP voltage has not yet reached the
Absorption voltage, and 100% of rated current is used to recharge the HCAP.
The LMESpro provides full-rated constant-current until the HCAP reaches the
Absorption voltage. This is where the bulk of the AH/WH capacity is restored.
Absorption: When the HCAP has recharged to the Absorption voltage level,
constant-voltage regulation is used to restore the remainder of the AH/WH
capacity as quickly as possible. The charger will hold the absorption voltage
mode until the HCAP is determined to be fully charged. The absorption mode
detects the full charge condition by either the current tapering down to 0.5
Amps, or 1-Hr has elapsed in the absorption mode.
Float: Once the HCAP completes the Absorption stage, the Charge
Controller reduces the charging voltage to the float mode. The HCAP is fully
charged when the floating current is near 0Adc; see the HCAP instruction
manual for further details. The HCAP can operate continuously at the float
voltage of the LME Spro. Both the absorption and float modes are temperature
compensated when the optional probe is installed.
Figure 10 – HCAP Recharge Algorithm
Indication Details
Figure 11 – LME Spro Front View
Table 3 – LED Indicators
LED/Description | LED Color | LED Status | Indication |
---|---|---|---|
AC ON – AC Status | Green | ON | AC ON |
OFF | AC Out of Range | ||
STATUS – Charging Status | Orange | Blink with 5 sec. delay | Bulk Charging |
Blink with 20 sec. delay | Absorption Charging | ||
Solid Glow | Float Charging | ||
FAULT – Charger St atus | Red | ON | Charger Failure |
Fault Indications and Alarms
OUTPUT HIGH DC: If a 24VDC battery/HCAP is connected to the LME Spro charger when 12VDC mode is selected, the charger will shut down in high DC protection. No damage will occur to the charger. The charger will restore its output once it reaches the recovery voltage. Refer to the table below for the high DC voltage shutdown and recovery voltages.
Table 4 – High DC Output Alarm Thresholds
Charger Mode Selected| High DC Shutdown Voltage| High DC Recovery
Voltage
---|---|---
12V| 15.3V| 14V
24V| 30.6V| 28V
OUTPUT LOW DC: When the battery/HCAP drops below 6V for a 12V system or
below 12V for a 24V system, it will cause the charger to turn OFF. The charger
will turn on after 2 minutes in soft start mode to slowly charge the
battery/HCAP.
OUTPUT SHORT CIRCUIT: When an output short circuit occurs, or output
exceeds 15A, the FAULT LED will indicate. Remove short circuit and reset the
AC power to resume normal operation.
THERMAL DERATING: The charger has an over-temperature de-rate; when ≥
70°C (internal), the output current is derated by 30%. When the temperature
falls to 60°C, full output capability is automatically restored.
THERMAL SHUTDOWN: For extreme overtemperature situations, thermal
shutdown is activated when ≥ 85°C (internal). When the temperature falls to
60°C, full output capability is automatically restored. (Note: Thermal
protection does not activate when the charger is operating at full output
current & operating in a 50°C ambient.) AC FAILURE: If the AC Input is
below 105Vac or above 264Vac, the charger will indicate AC Failure by
extinguishing the AC ON LED, and illuminating the FAULT LED. The charger will
automatically resume normal operation when the AC input fall within the
specified input range.
Reset Button
Should a FAULT occur causing the charger to go into a Fault Protection mode,
the charger will attempt to self recover within a few minutes. If you are in
front of the charger, most faults can be cleared with the Reset Button on the
face of the charger near the indicator LEDs without having to wait for the
next automatic restart attempt. Invoke a reset by pressing the Reset Button
for 0.5 seconds.
Example: If an output short-circuit is detected, the charger will protect
itself; see section 2.6 Output Short Circuit.
Every few minutes the charger will automatically attempt to restart. If the
short is still present, the charger will continue to attempt restart every few
minutes, and only fully restore output when the short-circuit is removed. If a
technician finds and removed the short-circuit, they can use the Reset Button
to immediately see the charger output restored rather than waiting for the
next automatic restart attempt.
The Reset Button may also be used to temporarily turn-off the output circuit
of the charger. While the output circuit is off, please be aware that energy
is still available inside the LMESpro enclosure, the battery or HCAP where it
connects to the charger, and some energy is stored in the charger’s output
filter capacitors accessible on the DC output terminals. If you’ve de-
energized the charger output, and removed connection to the battery/HCAP, wait
at least 30-seconds for the output filter capacitors to fully discharge before
accessing the charger’s DC output terminals.
- Hold the Reset Button for 9-seconds to de-energize the output circuit.
- Hold the Reset Button for 9-seconds to re-energize the output circuit.
Figure 12 – LMESpro Reset Button
Service
All work for the LMESpro charger should be performed by a qualified
electrician. La Marche is not responsible for any damages caused by an
unqualified technician.
CAUTION: Before working inside the LME Spro charger ensure that the AC
power is off. Disconnect the battery/HCAP from the charger. Verify that no
voltage is present by using a voltmeter at all input and output terminals.
User Serviceable Parts
Other than the AC & DC fuses, there are no user serviceable parts within the
LMESpro. Only replace fuses with the same current and voltage ratings, never
substitute a larger ampacity. See Figure – 13.
Figure 13 Location of fuses within the LMESpro charger
Performing Routine Maintenance
Although very little maintenance is required with the LME Spro Charger,
routine checks are recommended to ensure optimum system performance.
Yearly
-
The charger should always be kept free of dust and debris. Remove any accumulation that may be present, particularly in the heat-sink fins near the wall.
-
Make sure all connections are tight.
2.1. Remove AC input power to the charger, and open the DC circuit at the battery/HCAP to remove all power sources to the LMESpro.
2.2. Tug on the individual input wires, none should pull out of the connector.
Troubleshooting Procedure
Troubleshooting should be performed only by trained service personnel or experienced electricians. Before setting up any complicated testing, give the unit a general inspection.
Check the following: -
Check DC output cables, connections, battery type, and number of batteries/cells against the unit’s rating.
-
Check unit specifications against customer order.
-
Check AC input connection and verify the AC supply measures within the specified range.
-
Measure AC voltage if power outage occurred.
-
Check for shipping damage, loose connections, broken wires, etc.
-
Certain failures can be caused by defective batteries; make sure batteries are free from defects.
-
If the red Fault LED is illuminated, try using the Reset button, see section 2.7.
If the fault still persists after using the Reset button, fully de-energize
the AC & DC circuits, remove 1 conductor from the battery/HCAP, verify with a
meter that all circuits are de-energized, then check AC
& DC fuses. See Section 3.1 & Figure-13.
When calling in for a service inquiry or for troubleshooting assistance, be
sure to have all of the following
information on hand:
- Equipment model number and serial number.
- The actual AC input voltage.
- The DC output voltage with and without the battery/HCAP.
- The actual DC output current and voltage, measured with battery/HCAP connected to charger.
NOTE : When ordering replacement parts, drawings, or schematics, always give model number and serial number.
Appendix A: LMESpro Technical Specifications
Model | LME Spro (6- or 10Adc rated models available.) |
---|---|
Input Amps Rms (Max) | ( 6Adc : 1.5A @ 120Vac, 0.8A @ 240Vac) ( 10Adc |
: 3.3A @ 120Vac, 1.7A @ 240Vac)
Input Voltage Range:| 105V-264Vac, 45-65Hz
AC I/P Low Cut| 100V
AC I/P Low Cut Recovery| 110V
AC I/P High Cut| 265V
AC I/P High Cut Recovery| 255V
Output Volts| 12/24-Volt, Field Selectable
Charging Current| 6- or 10-Amp models available
Electronic Current Limit| 100%
Charging Modes| Lead Acid, NiCad and HCAP
Battery Temperature Compensation Range| 0°C to +50°C
Battery Temperature Compensation Coefficient| -3mV/°C/ Cell: (with Probe
Connected, Lead Acid only)
Enclosure Protection Type| IP32
Led Indication|
- AC ON (Green)
- Charger Failure (Red)
- Charge Status (Flashing Green for Bulk, Solid Green for Float)
|
- 12/24-Volt Output
- Battery type or HCAP
User Programmable Settings
Ambient Operating Temp| -40 °C to +50 °C
(Derate ≥ 70°C internal, & shutdown ≥ 85°C internal)
Storage Temp Range| -40 °C to +70 °C
Protections|
- Output Overcurrent
- Output Short Circuit
- Output Reverse Polarity
- AC Fuse (Internal)
- DC Fuse (Internal)
- Thermal Protection
- Transient overvoltage protection input & output.
Features|
- Cranking Function
- System Derating
Battery Set Points @ 25’C| NiCad Battery 12V – 10cell / 24V –
20cell| Lead Acid Battery 12V/24V
Bulk Voltage (102% Of Absorption Voltage)| ****
14.7V/29.4V
| ****
14.1V/28.2V
| 14.5V/29.0V| 13.8V/27.6V
Absorption Voltage
| 4 Hrs. / Until Charge Current Reduced to 0.5A| 4 Hrs. / Until Charge
Current Reduced to 0.5A
Absorption Duration
| 14.3V/28.6V| 13.5V/27.0V
Float Voltage
Equalize Voltage| 15.5V/31.0V| 14.88V/29.76V
Equalize Calendar| 28 Days| 28 Days
Appendix B: Power Cabling Guide
Use the following formulas and table to determine proper wire size for minimal voltage drop. At distances exceeding 10 feet, the DC wire size should be chosen to keep the voltage difference between the units DC output terminals and the battery at less than 1/2 volt when unit is fully loaded.
Table of Conventions
CMA = Cross section of wire in circular MIL area
A = Ultimate drain in amperes
LF = Conductor loop feet
MaxAmp = Max. allowable amperes for given voltage drop
AVD = Allowable voltage drop
K = 11.1 for commercial (TW) copper wire
= 7.4 for aluminum
Calculating Wire Size Requirements
Calculating Current Carrying Capacity of Wire
Example: If the charger being used has a max ampere output of 33A, and 30 loop feet of copper wire cable is required with an allowable voltage drop of 0.5Volts, the wire size calculation will be.
A= 30
LF= 30
K= 11.1
AV= 0.5
= 21978 or #6AWG wire
Table 5 – Wire Size/Area Table
SIZE (AWG) | AREA CIR.MILS | SIZE (MCM) | AREA CIR.MILS |
---|---|---|---|
18 | 1620 | 250 | 250000 |
16 | 2580 | 300 | 300000 |
14 | 4110 | 350 | 350000 |
12 | 6530 | 400 | 400000 |
10 | 10380 | 500 | 500000 |
8 | 16510 | 600 | 600000 |
6 | 26240 | 700 | 700000 |
4 | 41740 | 750 | 750000 |
3 | 52620 | 800 | 800000 |
2 | 66360 | 900 | 900000 |
1 | 83690 | 1000 | 1000000 |
0 | 105600 | 1250 | 1250000 |
00 | 133100 | 1500 | 1500000 |
000 | 167800 | 1750 | 1750000 |
0000 | 211600 | 2000 | 2000000 |
Appendix C: Manufacturer’s Warranty
All La Marche Manufacturing Co. equipment has been thoroughly tested and found
to be in proper operating condition upon shipment from the factory, and is
warranted to be free from any defect in workmanship and material that may
develop within two years from date of purchase.
Any part or parts of the equipment (except fuses, DC connectors and other
wear-related items) that prove defective within a two (2) year period shall be
replaced without charge providing such defect, in our opinion, is due to
faulty material or workmanship and not caused by tampering, abuse,
misapplication or improper installation.
Should a piece of equipment require major component replacement or repair
during the first year of the warranty period, this can be handled in one of
two ways:
1. The equipment can be returned to the La Marche factory to have the
inspections, parts replacements and testing performed by factory personnel.
Should it be necessary to return a piece of equipment or parts to the factory,
the customer or sales representative must obtain authorization from the
factory. If upon inspection at the factory, the defect was due to faulty
material or workmanship, all repairs will be made at no cost to the customer
during the first year. Transportation charges or duties shall be borne by
purchaser.
2. If the purchaser elects not to return the equipment to the factory and
wishes a factory service representative to make adjustments and/or repairs at
the equipment location, La Marche’s travel and field service labor rates will
apply. A purchase order to cover the labor and transportation cost is required
prior to the deployment of the service representative.
In accepting delivery of the equipment, the purchaser assumes full
responsibility for proper installation, installation adjustments and service
arrangements. Should minor adjustments be required, the local La Marche sales
representative should be contacted to provide this service only.
All sales are final. Only standard La Marche units will be considered for
return. A 25% restocking fee is charged when return is factory authorized.
Special units are not returnable.
In no event shall La Marche Manufacturing Co. have any liability for
consequential damages, or loss, damage or expense directly or indirectly
arising from the use of the products, or any inability to use them either
separately or in combination with other equipment or materials, or from any
other cause. In addition, any alterations of equipment made by anyone other
than La Marche Manufacturing Co. renders this warranty null and void.
La Marche Manufacturing Co. reserves the right to make revisions in current
production of equipment, and assumes no obligation to incorporate these
revisions in earlier models.
The failure of La Marche Manufacturing Co. to object to provisions contained
in customer’s’ purchase orders or other communications shall not be deemed a
waiver of the terms or conditions hereof, nor acceptance of such provisions.
The above warranty is exclusive, supersedes and is in lieu of all other
warranties, expressed or implied, including any implied warranty of
merchantability or fitness. No person, agent or dealer is authorized to give
any warranties on behalf of the Manufacturer, nor to assume for the
Manufacturer any other liability in connection with any of its products unless
made in writing and signed by an official of the manufacturer.
Appendix D: Document Control and Revision History
Part Number: 144074
Instruction Number: P25-LLMESP-01
Issue ECN: 22774
22774 – 03/21
22774 – 03/21
Documents / Resources
| La
MARCHE P25-LMESPRO-1 LMESpro Smart Battery HCAP
Charger
[pdf] Instruction Manual
P25-LMESPRO-1, P25-LMESPRO-1 LMESpro Smart Battery HCAP Charger, LMESpro Smart
Battery HCAP Charger, Smart Battery HCAP Charger, Battery HCAP Charger, HCAP
Charger, Charger
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>