Weller WS51 Soldering Desoldering Rework Products Instruction Manual

June 15, 2024
Weller

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Translation of the original instructions

WS51 Soldering Desoldering Rework Products

Weller WS51 Soldering Desoldering Rework Products

WS 51
WS 81

Weller WS51 Soldering Desoldering Rework Products - Fig
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www.weller-tools.com

MANUAL

Weller WS51 Soldering Desoldering Rework Products - Qr
Code

https://www.weller-tools.com/mea/gb/industrial-soldering/products/soldering- stations/ws-81

Weller WS51 Soldering Desoldering Rework Products - Fig
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  1. Mains switch
  2. Connection bush for soldering iron
  3. Rotary potentiometer for setting temperature (150°C450°C)
  4. Equipotential bonding bush
  5. Connection bush for soldering iron
  6. Power supply connector
  7. Fuse
  8. Voltage selection switch (dual-voltage version only)

Weller WS51 Soldering Desoldering Rework Products - Fig
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Thank you for placing your trust in our company by purchasing the Weller soldering stations WS 51 and WS 81. Production was based on stringent quality requirements which guarantee the perfect operation of the device.

Caution!

Please read these Operating Instructions and the attached safety information carefully prior to initial operation. Failure to observe the safety regulations results in a risk to life and limb.
The manufacturer shall not be liable for damage resulting from misuse of the machine or unauthorised alterations.
The soldering stations WS 51 and WS 81 corresponds to the EC Declaration of Conformity in accordance with the basic safety requirements of Directives 2004/108/EC, 2006/95/EC and 2011/65/EU (RoHS).

Description

2.1 Control unit
The soldering stations WS 51 and WS 81 are a part of the range of products which were developed for industrial manufacturing as well as for the repair and laboratory sector. The analog electronic control system guarantees the best possible control performance
for various soldering tools. The high-powered 24 V heating elements make excellent dynamic performance possible, so that the soldering tools can be used universally.  Various equipotential bonding possibilities for the soldering iron tip, zero power switch and  antistatic design of control unit and iron complete the high quality standard.

The desired temperature can be set by a rotary potentiometer in an infinitely variable range between 150°C – 450°C.
The set temperature can be locked by the key switch (4) integrated in the front plate. Temperature settings cannot be changed when the unit is locked. A blinking green LED in the display signals that the preset temperature has been reached.

2.2 Soldering irons
WP 80: The soldering iron WP 80 / WSP 80 is WSP 80 characterized by its capacity for reaching the soldering temperature quickly and precisely. Its slim design and heating power of 80 watts makes universal usage possible – from extremely fine to high-temperature soldering work. Work can be continued immediately after switching soldering tips, since the temperature is reached again quickly.
LR 21:
Our “standard” soldering iron. With a power of 50 watts and a wide spectrum of soldering tips (ET series) this soldering iron can be used anywhere in the electronics sector.
MPR 80:
The Weller Peritronic MPR 80 soldering iron has an adjustable working angle of 40° to enable an individually ergonomic soldering process. The 80-watt power and slim design makes this soldering iron suitable for fine soldering work.
WTA 50:
The unsoldering tweezers WTA 50 were specially designed for unsoldering SMD components. Two heating elements (2 x 25 watts), each with its own temperature sensor, ensure constant temperatures at both ends.
LR 82:
High-performance 80 watt soldering iron for soldering work with high heat require ments. The soldering tip is attached by a bayonet catch to ensure correct position when using different tips.

See “Accessories” for additional tools.

Technical Data

Dimensions in mm: 166 x 115 x 101 (l x w x h)
Supply voltage (6): 230 V / 50 Hz (120 V / 60 Hz for dual-voltage version)
Power input: 95 watts
Class: 1 (control unit) and 3 (soldering iron)
Fuse (7): T500 mA (dual-voltage version T800 mA)
Temp. control: 150°C – 450°C
Precision: ± 9°C
Equipotential bonding (4): Via a 3.5 mm jack (initial state – hard-grounded)

Starting

Assemble soldering iron rest (see exploded drawing).Place the soldering iron in the safety rest. Insert the soldering iron plug into the connection bush (5) of the control unit and lock by turning to the right. Check that the power supply corresponds to the specifications on the name plate and that the power switch (1) is in the OFF position. On version that can be switched, set the voltage on selection switch (8) (set in the factory to 240 V ). Connect the control unit to the power supply. Set the temperature at the rotary potentiometer (3). Switch on unit at the supply switch (1). Green LED (2) will illuminate. This LED functions as the optical regulator. Constant illumination means that the system is overheating. The blinking light signals that the operating temperature has been reached.

Maintenance
The transition between the heating element / sensor and the tip of the soldering iron may not come in contact with dirt, foreign particles or become damaged, since this affects the precision of the temperature control.

Equipotential bonding

The various circuit elements of the 3,5 mm jack bush (4) make 4 variations possible:

Instructions for use

For initial heating, coat the selective tinnable tip with solder.
This removes any oxidation or dirt on the tip which may have occurred during storage. During pauses between soldering and before storing the soldering iron, ensure that the tip of the soldering iron is well coated. Do not use aggressive fluxing agents.

Note:
Always ensure the proper position of the soldering iron tip.
These soldering irons have been adjusted for an averagesize tip. Deviations can occur due to exchanging of the tip or using other tip designs.

Accessories

T005 29 180 99 Soldering iron set WP 80
T005 29 161 99 Soldering iron set WSP 80
T005 33 131 99 Soldering iron set MPR 80
T005 29 187 99 Soldering iron set LR 21, antistatic
T005 29 188 99 Soldering iron set LR 82
T005 33 133 99 Soldering iron set WTA 50
T005 27 028 99 Preheating plate WHP 80
T005 29 179 99 Soldering iron set WMP
WS 81:
T005 25 032 99 Thermal insulating unit WST 82KIT1
T005 25 031 99 Thermal insulating unit WST 82KIT2

Scope of supply

WS 81
Control unit
Soldering iron WSP 80
Power cable
Soldering iron rest
Jack
Operating Instructions
Safety Information
WS 51
Control unit
Soldering iron LR 21
Power cable
Soldering iron rest
Jack
Operating Instructions
Safety Information
PU 81
Control unit
Power cable
Jack
Operating Instructions
Safety Information

Illustration: Circuit diagram, see Page 50
Illustration: Exploded view, see Page 51 + 52
Subject to technical alterations and amendments!
See the updated operating instructions at www.weller-tools.com.

Symbols

** CE mark of conformity
British Conformity Mark
Disposal**

Waste light sources have to be removed from equipment. Check with your local authority or retailer for recycling advice and collection point. According to local regulations retailers may have an obligation to take back waste electrical and electronic equipment free of charge. Your contribution to re- use and recycling of waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste electrical and electronic equipment contain valuable, recyclable materials, which can adversely impact the environment and the human health, if not disposed of in an environmentally compatible manner.
Delete personal data from waste equipment, if any.
Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

EC declaration of conformity
We hereby declare that the products described herein comply with the following guidelines:

2014/30/EU, 2011/65/EU, 2006/42/EG

Authorised to compile technical documentation.
Weller Tools GmbH
Carl-Benz-Straße 2, 74354 Besigheim, Germany
SI 2016 No.1101, SI 2016 No.1091, SI 2012 No.3032
Authorised to compile technical documentation.
Apex Tool Group UK Ltd Registered in England, Company
Number 14127816 Registered Offi ce: 20 Farringdon Street,
8th Floor London, EC4A 4AB, United Kingdom

Weller WS51 Soldering Desoldering Rework Products - Fig
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WS 51

Weller WS51 Soldering Desoldering Rework Products - Fig
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WS 81

Weller WS51 Soldering Desoldering Rework Products - Fig
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Product Registration

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www.weller-tools.com/registration

GERMANY
Weller Tools GmbH
Carl-Benz-Straße 2
74354 Besigheim
Tel: +49 (0)7143 580-0
CHINA
Apex Tool Group
Room 302A,
NO 177 Bibo Road
Shanghai, 201202
Tel: +86 (21) 60880288
info@weller-tools.com
www.weller-tools.com

THE NETHERLANDS
Apex Tool Group B. V.
Phileas Foggstraat 16
7821 AK Emmen
Tel: +31 (0) 591 66 75 00
GREAT BRITAIN
Apex Tool Group UK Ltd
Registered in England,
Company Number 14127816
Registered Office:
C/O TMF Group 13th Floor,
One Angel Court, London,
EC2R 7HJ, United Kingdom

USA
Apex Tool Group, LLC.
Weller Professional Tools Division
1000 Lufkin Road
Apex, NC 27539
+866-498-0484

Weller logo

© 2023, Apex Tool Group, LLC.
Weller is a registered Trademark and registered Design of Apex Tool Group, LLC.

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