Moonshan Automactic Filling 23.6 Inch and Fiber Optic Sensor User Guide

June 15, 2024
Moonshan

Moonshan Automactic Filling 23.6 Inch and Fiber Optic Sensor User Guide

 Introduction.

Desktop automatic filling production îne is our newest self-developed automatic hilling equipment. It is designed to provide more people with convenient and sammitive automation equipment, and is especially suitable for factory or that need to perform batch work every day
In addition, we have different equipment for different needs of customers:

  • If you want a standard mini fiting ilne
    Choose our starter kit: MS-3L filing machine+ MS-10TT conveyor belt you have a liquid fiting machine with connection for pedal, and want to has a conveyor belt far it:

  • Choose our supporting device for filing machine MS-1011 conveyor belt with controller Of course, we also have belt conveyor Pro series for option, please see the “Customization entroduction or contact us for more information

About Diaphragm Pump

If there is water comes out after remove these two black rubber caps, it is the clean water we left in the pump to maintain the pump. Because diaphragm pump may cannot draw water if it is dry in pump, and some new machines will encounter this kind of issue. If this issue happens, please manually add water into diaphragm pump, we put a syringe into the package too:
1.Use the syringe to add liquid into the inlet nozzle.
2.Start machine to check whether filler machine can work, if not, please repeat the second step.

During daily using, it is also recommended to leave some clean water in pump to maintain it.
After a long period of non-use of the machine, you may also encounter this situation, it is recommended to save the syringe.

If there is any question while using, please feel free to contact us.

 MS-3L Intelligent Liquid Filling Machine

Inlet nozzle and outlet nozzle

Specification

Model MS-3L(large flow version)
Voltage 100-240V
Input voltage DC15V, 5A
Power 60W
The maximum flow rate 3000mI/min
Filling accuracy +1%
Default diameter of filling nozzle 9mm
Maximum suction 6.6 ft
Maximum lift lift 0.8 f
Service life of pump 2000-3000hrs
Filling time 0.01-999s
Adjustment range of speed PWM output, 01-99
Power-off memory Support
Working mode automatic, manual, induction
Dimension of machine body

753.5 Inch

Control Panel
Control Panel

Press the button to turn on/off the device
Press the button to turn on/off the sensor function(foot pedal, fiber optical sensor)
Press and hold the button to keep filling
Press the button to fill once Control Panel

Filling speed: press DOWN and UP button to adjust output speed @ Adjustable range: 00-9button

00 is the minimum speed, the smaller the number, the slower the speed 99 is the maximum speed, the higher the number, the faster the speed

Filling time: set pump running time

Press the SET button to enter setting mode of filling time
Press the ADD&UNIT button to increase the number, the number increases, 0-9 cycles
Press MOVE to shift the decimal point one digit to the right, adjustable range: 00.0-99.9

Connection Ports

Power Input: power adaptor
Conveyor: belt conveyor
Sensor: fiber optical sensor
Troubleshooting

Issue Further Judgment Cause Solution
Machine cannot pump water Sound of pump can be heard. Pump is not broken, it
cannot pump water because it is dry inside. Remove the mesh filter and use a

syringe to manually add liquid into inlet nozzle. Start machine to check whether it can work, if not, please repeat this step.
Sound of pump cannot be heard.| 1.Inner connection of pump and controlboard is disconnected 2.Pump is broken| 1.0pen the filling machine to connect the wire. 2.Replace the pump.
Whatever speed I set, the actualspeed is the same| /| 1.Speed controller is disconnected2.Speed controller is broken| 1.0pen the machine and connect the wires. 2.Replace the speed controller.
Screen will not light| /| 1.Power adaptor is not connected.2.Power connection is broken.| 1.Connect the adapter. 2.Replace one.
Foot pedal won’t work| /| “SENSORS” button is off| Press “SENSORS” button to turn on sensor function
There is foamwhen filling| /| The liquid you fill is prone to foaming| 1.Try to tilt the bottle slightly.2.Connect another short section of tube under the filling nozzle and bend it a little bit.

Maintenance and Cleaning Advice

  1. Leave some clean water inside the tube and pump to prolong the service life of pump.
  2. Use filler machine to fill clean water or mild detergent for several times to clean it after use. (Strong oxidant, strong acid or strong alkali are not recommended, or the pump will be destroyed)

MS-1011 Conveyor Belt

Package list

  • Spare mesh filter *1
  • Bottle collector plate *1
  • Six-sided long copper rod *2
  • Six-sided short copper rod *2
  • 50cm Guardrail *2
  • Short bars *4
  • Short bars for holding guardrail *4
  • 40 cm bar for installing fiber sensor *1
  • T type black buckle *4
  • | type black buckle *5
  • Fixing screws *7
  • Nut *3
  • Slim hex wrench *1
  • Big hex wrench *1

 Installation

  1. Install the two six-sided short copper rods conveyor belt.

  2.  Install four T type black buckle.

  3.  Install the show bars and two guardrail rods.

  4.  Take off the T type black buckle on your filler machine to install it aside the conveyor belt.

  5.  Install the supporting rod filling nozzle

  6. Install the fiber optical sensor. The tip of sensor should be exposed from the silicone glove

  7.  Install the filling nozzle.

    NOTE:
    the arrow on it is the direction of water flow, DO NOT reversely install it

  8. Install the two six-sided long copper rods

  9. Use fixing screws to connect the bottle collector plate.

  10. Connect the inlet tube and outlet tube. DO NOT reversely install them.

  11. nstall the mesh filter

  12. Connect the corresponding port

  13. Connect the belt conveyor and adjust the speed controller

  14. This is the fiber optical sensor.

  15. Open the cover.

  16. Open the cable buckle.

  17. Insert the cables to the fiber optical sensor.

  18. Close the cable buckle.

  19. Close the cover.
    Installation Instruction

As for the Detailed Video Instruction, please search “Moonshan Conveyor Belt Installation” on YouTube or contact us to get it.

Introduction of the fiber optical sensor

Specification

Model : MS-1101 belt conveyor
Conveyor belt size : 23.63.92.2 Inch
Height of filling nozzle: 0-11.8 Inch adjustable
Conveyor load weight: 13 Lbs
Sensor: fiber optical sensor
Power adaptor 1: 5V 5A 115.00
Length of bottle collector plate : 7.8 inch

Diagram

custommation

We have a wide range of mini automatic filling lines that can be customized for customers with different needs. Please contact us for more information. Contact us: Email: [email protected]

MS-1011 Belt Conveyor Filling Machine Line Series

Filling head: 1,2, 4,6, 8,12
Pump type: diaphragm pump, 400ml/min peristaltic pump, 6L/min magnetic pump
Conveyor belt size: 23.6″(L) x 3.5″(W), 36.4″(L) x 5.5″(W), 59”(L) x 5.5″(W), 70”(L) x 5.5″(W)
Filling Machine

MS.1021 Pro Belt Conveyor Filling Machine Line Series

Filling head: 1, 2,4, 6, 8,10, 12
different needs. Please contact us for more information. Pump type: diaphragm pump, peristaltic pump(650ml/min, 2L/min, 4L/min, 5L/min, 6L/min, Contact us: 11L/min), magnetic pump(2L/min, 3L/min, 4L/min, 5.5L/min, 8.5L/min)
~ Email: [email protected] Conveyor belt size: 3.2ft, 6.5ft, .
Filling Machine

S-3110 Pro Belt Conveyor Filling Machine Line Series

Automatic filling machine with dust cover version Conveyor length at least 2m/6.5ft, can be extended
Filling Machine

MS Pro Full Belt Conveyor Filling Machine Line Series

A complete production line solution Bottle arrangement machine, liquid filling machine, bottle capping machine, label machine, bottle collector machine, etc.
Filling Machine

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