ZX636 Radiator Guard Installation Guide

: June 15, 2024
: R G

Table of Contents

FITTING INSTRUCTIONS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

**ZX636 Radiator Guard Installation Guide

**

THIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE

SOME PARTS MAY BE SHOWN FOR CLARITY OF INSTRUCTIONS ONLY.

DO NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT.

PLEASE READ ALL INSTRUCTIONS BEFORE PROCEEDING. IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS OR HAVE FITTED BY A QUALIFIED TECHNICIAN.

PLEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OF OUNTING TO THE BIKE

IN THE EVENT OF RUBBER WASHERS BEING USED TO HOLD COMPONENTS ONTO BOLTS, THESE RUBBESHERS CAN BE THROWN AWAY.

DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM:

WWW.RG-RACING.COM

R&G Racing

Unit 1, Shelley’s Lane, East Oldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0)1420 89007 Fax: +44 (0)1420 873ww.rg-racing.com Email: [email protected]

TOOLS REQUIRED

SOCKET SET TO INCLUDE 10mm SOCKET & WRENCH.
ABLE CUTTERS OR SCISSORS.

| GENERAL TORQUE SETTINGS M4 BOLT = 8Nm M5 BOLT = 12Nm M6 BOLT = 15Nm M8 BOLT = 20Nm M10 BOLT = 40NmM12 BOLT = 40Nm
---|---

LEGEND

ITEM NO.	DESCRIPTION	QTY
ITEM 1	RAD0314PRO RADIATOR GUARD	1
ITEM 2	CT220 CABLE TES	4
ITEM 3	RB0015 RUBBER BUNGS	6

R&G Racing
Unit 1, Shelley’s Lane, East Oldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: [email protected]

**FITTING PICTURES

** R&G Racing
Unit 1, Shelley’s Lane, East Oldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: [email protected]

FITTING INSTRUCTIONS

To begin, press 4 of the rubber bungs (item 3) provided into the holes circled in yellow in the assembly diagram, in the correct orientation.
Remove the lower radiator mounting bolt arrowed in Picture 1.
Offer the radiator guard into position, ensuring that the abs block and any cables are clear of the radiator guard.
Secure the radiator guard mounting to the lower radiator mount using the original bolt, do not tighten fully at this stage.
Loosely secure the left-hand side cable tie around the cable retaining loop as shown in Picture 2.
Secure the right-hand side cable tie around the abs block mounting bracket as shown in Picture 3.
Fully tighten the left-hand side cable tie.
If greater access is required to the cable tie mounts, remove the fairing panel arrowed in Picture 4.
Now fully tighten the lower mount bolt to the specified torque.

See more R &G products for your Motorcycle in the link below:
R&G Racing | Cleaning/Lubrication – Gleam range for All Vehicles (rg- racing.com)

CONSUMER NOTICE

The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design changes which do not diminish their performance or visual appeal and supplying them in such state Shalon form to the order. The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products other than those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable skill and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for ensuring that the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products R&G shall at its option either supply a replacement or refund purchase money but shall not be liable if the Products have been modified or used or maintained otherwise than in accordancwith R&G’s or manufacturer’s instructions and good engineering practice or if the defect arises from accident or neglect Other than identified above and subject to R&G not limiting its liability for causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect the Buyer’s statutory rights.

R &G RACING RETURNS POLICY (NON-FAULTY GOODS)

Returns must be pre-authorized (if not pre-authorized the return will be rejected). Goods may only be returned direct to us if they were purchased direct from us (customer must prove if necessary). Otherwise to be returned to originalendor. Goods must be in re-sellable condition, in the opinion of R&G Racing. All returns are subject to a 25% restocking and handling fee (25% of the gross value exc. P&P – at the prevailing price at time of purchase). The customer must pay any and all carriage charges. No returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does not refer to faulty goods.