SEALEY D440T 400L/50L Portable Combi Fuel Tank Instructions
- June 4, 2024
- SEALEY
Table of Contents
400L/50L PORTABLE COMBI FUEL TANK
MODEL NO: D440T
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND
WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE
INSTRUCTIONS SAFE FOR FUTURE USE.
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Refer to instructions| Wear eye protection| Wear protective gloves| Wear
safety footwear| Wear protective clothing
SAFETY
‰ WARNING! This tank must ONLY be used for diesel fuel and AdBlue®.
Place the tank on a flat surface before filling.
Secure the tank to strong points with ratchet straps before transporting
it in or on a vehicle.
Maintain the pump in good condition (use an authorized service agent).
Replace or repair damaged parts. Use recommended parts only.
Nonauthorized parts may be dangerous and will invalidate the warranty.
Keep the pump clean for the best and safest performance.
Ensure the power supply (vehicle battery) corresponds with the
requirements of the pump (12V DC).
Disconnect from the battery when not in use.
Wear protective gloves, and protective clothing when working around
fuel. A full range of personal safety equipment is available from your local
Sealey Stockist.
** Keep children and unauthorized persons away from the working area.
DO NOT place the tank near any heat
source.
DO NOT start or stop the pump by
connecting or disconnecting the battery clamps.
** DO NOT allow the unit to get wet.
DO NOT operate the pump with wet hands.
DO NOT use the pump where explosive or
flammable vapors may be present.
DO NOT tamper with the pump connections.
INTRODUCTION
Manufactured from hard-wearing and durable polyethylene. Main 400L capacity tank suitable for diesel, supplied with a 12V, 40L/min pump kit and automatic shut-off nozzle. A removable 50L tank for AdBlue®, supplied with a 12V, 17L/min pump kit and manual nozzle. Includes 2 x 4m delivery hoses, 2 x dispenser nozzle holders, 2 x 4m of cable and clamps to connect to a battery. Covered by a lockable lid. Not suitable for petrol. Complies to ADR 1.1.3.1.C for exemption from requirements of ADR regulations.
SPECIFICATION
MODEL NO: ……………………………………………………… D440T
Capacity: ………………………………… Diesel 400L/AdBlue® 50L
Current: ………………… Diesel Pump; 15A, AdBlue Pump®; 6A
Flow Rate: ………………….. Diesel; 40L/min, AdBlue®; 17L/min
Power: ……………………………… Diesel; 180W, AdBlue®; 120W
Size (W x D x H): ……………………………. 1150 x 800 x 860mm
Voltage: ………………………………………………………………….12V
OPERATION
4.1. TRANSPORT
4.1.1. Move the empty tank assembly with two persons using the hand holds
molded into the base of the unit (fig.1.1).
4.1.2. Move with a forklift truck using the fork locations shown in
(fig.1.2). Ensure that the filler (fig.2.4) is closed before moving.
4.1.3. Secure the tank to the carrying vehicle by ratchet straps.
Locations for the straps are molded into the tank. (fig.1.3).
4.2 FILLING
DO NOT run the pump without fuel in
the tank. To do so will damage the pump’s internal components and will void
your warranty.
4.2.1. The tank is filled by unscrewing the filler (fig.2.4) in an
anticlockwise direction. Refit the filler cap immediately after filling.
‰ WARNING! Take care not to overfill the tank.
4.3. FUEL DISPENSING
4.3.1. Before connecting to a battery, make sure the pump switch
(fig.2.5) is in the “off” (O) position. Connect the battery clips to the 12V
battery, observing the correct polarity (red clamp to + terminal, black clamp
to – terminal).
4.3.2. Switch the pump switch to the ‘on’ (I) position.
4.3.3. Unwind sufficient hose and place the nozzle (fig.2.6) in the
receiving tank and pull the trigger open. DO NOT leave the nozzle unattended
with the trigger latched open.
4.3.4. The trigger can be locked in one of three positions by engaging
the latch to hold the trigger open.
DO NOT leave the nozzle unattended
with the trigger latched open.
4.3.5. Slight pressure on the trigger will release the latch.
4.3.6. When the level in the receiving tank reaches the nozzle, delivery
will stop automatically.
4.3.7. When delivery is complete, switch off the pump. Ensure the hose is
wound into its housing on the tank and that the nozzle is secured in its
storage place.
DO NOT operate the pump continuously
for more than 30 minutes. The duty cycle of the unit is 30 minutes, after
which the motor must be left to cool down for a further 30 minutes.
DO NOT run the unit for more than 2-3
minutes with the delivery nozzle closed.
Maintenance
‰ WARNING! Always disconnect from the battery before performing any
maintenance.
5.1. The pump contains no user-serviceable parts. Repairs should only be
undertaken by competent persons.
5.2. Check the integrity of all the hose connections periodically. If any
leakage is evident, strip the joint and wind PTFE tape around the male thread.
5.3. Check the electrical connections and cables for wear and damage.
Rectify any faults found.
5.4. Keep clean, especially the dispenser nozzle.
5.5. Clean with a damp, soapy cloth.
DO NOT use abrasive or solvent
cleaners.
**| ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories, and packaging should be sorted, taken to a recycling center, and
disposed of in a manner that is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
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| WEEE REGULATIONS**
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications, and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: The guarantee is 12 months from the purchase date, proof of
which is required for any claim.
Sealey Group, Kempson Way,
Suffolk Business Park,
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
[email protected]
www.sealey.co.uk
© Jack Sealey Limited
D440T Issue 1 14/06/2021