TRIM E206 Cutting And Grinding Fluids Long Life Emulsion User Manual
- June 15, 2024
- TRIM
Table of Contents
TRIM® E206
Long-life Emulsion
TRIM E206 is a soluble oil (emulsion) coolant that performs extremely well in a wide range of machining operations on both ferrous and nonferrous materials. It has the lubricity and “guts” necessary for heavy-duty machining center work and still provide the wetting and cooling necessary for high-speed turning and grinding operations.
Emulsions
Geared up for production:
With superior lubricity and a higher oil content, TRIM® emulsions provide a
greater boundary layer between the tool and the material. TRIM Emulsions are
ideal for lower, less than 600 SFPM, applications such as broaching, reaming,
deep hole drilling, drilling, tapping, and centerless grinding.
Emulsions work well for machining copper, yellow metals, steel alloys, cast
aluminums, wrought aluminums, and tough-to-machine titanium and nickel-based
alloys.
Aerospace Approvals
Company | Specification |
---|---|
Applied Materials | UHV |
Boeing | BAC5008 |
Bombardier Aerospace | BAMS 569-001 |
GE Aviation | No specification available |
General Dynamics | No specification available |
Goodrich | No specification available |
Lockheed Martin/Sikorsky | No specification available |
Lord Corporation | MTL-S-0136 |
Raytheon Technologies/Collins Aerospace/Pratt & Whitney | No specification |
available
Safran Group| PR6300 Index A
Choose E206:
- A very versatile product which works in a wide range of operations such as heavy duty broaching, gear hobbling, surface and centerless grinding, and replacing straight oil on some types of screw machines Contains highly effective extreme-pressure additives to control built-up edge
- Compatible with all ferrous and nonferrous materials
- Extremely stable emulsion to reduce carry off and to facilitate getting the fluid to the point of cut
- Rejects tramp oil to help extend sump life and increase recycling options
- Leaves a soft fluid film to prevent sticky ways, chucks, tool holders, and fixtures
- Coolant residue is easily removed with water, working solution, or aqueous cleaners
- Easy recycling or disposal with conventional techniques and equipment
E206 especially for:
Applications — band sawing, centerless grinding, cutting, drilling, gear
hobbling, grinding, heavy-duty broaching, heavy-duty machining center work,
high-speed turning, infeed centerless grinding, internal grinding, plain
grinding, production grinding, reaming, roll threading, surface grinding,
surface milling, tapping, thread forming, and turning
Metals — 6000 series aluminum, aerospace aluminum alloys, brass, bronze,
cast aluminum, copper, exotic alloys, ferrous metals, heat-treated steel,
high-carbon steel, high-nickel alloys, nonferrous metals, stainless steels,
steels, titanium, tool steels, wrought aluminum, and yellow metals
Industries — aerospace, automotive, diecast, energy, general fabrication,
and medical
E206 is free of — NPEs and triazane
Application Guidelines
- E206 is designed to run effectively for long periods without the need for costly additives.
- It can run at lower concentrations for higher speed operations where heat removal is the key issue.
- Higher concentrations are recommended on soft, gummy materials and for lower speed operations where friction reduction and control of built-up edge are critical.
- Concentrations of 7% or higher provide the best sump life.
- For additional product application information, including performance optimization, please contact your Master Fluid Solutions’ Authorized Distributor at
https://www.masterfluids.com/na/en-us/distributors/index.php, your District Sales Manager, or call our Tech Line at 1-800-537-3365.
Physical Properties Typical Data
Color (Concentrate) | Dark blue |
---|---|
Color (Working Solution) | Blue |
Odor (Concentrate) | Mild |
Form (Concentrate) | Liquid |
Flash Point (Concentrate) (ASTM D93-08) | > 210°F |
pH (Typical Operating as Range) | 8.8 – 9.2 |
Coolant Refractometer Factor | 1.0 |
Titration Factor (CGF-1 Titration Kit) | 2.00 |
Digital Titration Factor | 0.0582 |
V.O.C. Content (ASTM E1868-10) | 95 g/l |
Recommended Metalworking Concentrations
Light Duty | 3.0% – 6.0% |
---|---|
Moderate Duty | 6.0% – 8.0% |
Heavy Duty | 8.0% – 10.0% |
Design Concentration Range | 3.0% – 10.0% |
Concentration by % Brix
Concentration by Titration
Health and Safety
<a href=’mailto:info@masterfluids.com?
Mixing Instructions
Recommended usage concentration in water: 3.0% – 10.0%.
To help ensure the best possible working solution, add the required amount of
concentrate to the required amount of water (never the reverse) and stir until
uniformly mixed.
Use premixed coolant as makeup to improve coolant performance and reduce
coolant purchases. The makeup you select should balance the water evaporation
rate with the coolant carryout rate.
Use our Coolant Makeup Calculator to find the best ratio for your machine:
apps.masterfluids.com/makeup/.
Use mineral-free water to improve sump life and corrosion inhibition while
reducing carry off and concentrate usage.
TRIM® E206 | ©2004-2023 Master Fluid Solutions® | 2023-04-21
Additional Information
- Use Master STAGES™ Whamex™ for a quick and thorough precleaning of your machine tool and coolant system.
- Consult Master Fluid Solutions before using on any metals or applications not specifically recommended.
- This product should not be mixed with other metalworking fluids or metalworking fluid additives, except as recommended by Master Fluid Solutions, as this may reduce overall performance, result in adverse health effects, or damage the machine tool and parts. If contamination occurs, please contact Master Fluid Solutions for recommended action.
- TRIM® is a registered trademark of Master Chemical Corporation d/b/a Master Fluid Solutions.
- Master STAGES™ and Whamex™ are trademarks of Master Chemical Corporation d/b/a Master Fluid Solutions.
- The information herein is given in good faith and believed current as of the date of publication and should apply to the current formula version. Because conditions of use are beyond our control, no guarantee, representation, or warranty expressed or implied is made. Consult Master Fluid Solutions for further information. For the most recent version of this document, please go to this URL:
https://2trim.us/di/?i=na_en-us_E206N
501 West Boundary Street
Perrysburg, OH 43551-1200
United States
+1 419-874-7902
info@masterfluids.com
masterfluids.com/na/en-us/
References
- Home | Coolant Makeup Calculator | Master Fluid Solutions
- Master Fluid Solutions - Cutting Edge Metalworking Solutions
- TCPDF
- Master Fluid Solutions
- Master Fluid Solutions Worldwide Distributors and Corporate Offices - Master Fluid Solutions®
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