Wohler 20260 Rotary Viper Chimney Instruction Manual

June 15, 2024
W HLER

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Wohler 20260 Rotary Viper Chimney

Product Information

Specifications

  • Art. 7437
  • Length: 7m or 10m
  • Protective cover
  • Inner core
  • Connection plug for drill machine: M 10 internal thread
  • Maximum operating temperature: 350°C
  • Rotation direction: Clockwise (max. 1,300 RPM) or counterclockwise (max. 900 RPM) with chain head
  • Rotation speed: Max. 1,300 RPM (clockwise) or max. 980 RPM (counterclockwise)

Product Usage Instructions

  • General Information
    The product comes with a user manual that provides instructions and safety guidelines. It is important to read and follow these instructions carefully to ensure safe and proper usage of the product.

  • User Manual
    The user manual contains detailed information on how to operate the product. It also includes important safety instructions that must be followed to avoid any potential injuries.

  • Instructions in the User Manual
    The instructions in the user manual are marked with a warning sign to indicate potential risks or dangers. It is crucial to pay attention to these warnings and follow the instructions accordingly to ensure personal safety.

  • Assembly Instructions
    The product may require some assembly before usage. The user manual provides step-by-step instructions on how to assemble the product properly. It is important to follow these instructions carefully to ensure the product functions correctly.

Package Contents
The product package includes the following items:

  • Bending shaft chimney
  • Bending shaft with integrated slip clutch
  • Chain head
  • 3m stainless steel chain

Transport and Storage
When transporting or storing the bending shaft, it is important to handle it with care. Avoid forcefully rolling up the bending shaft to prevent any damage or deformation.

Manufacturer Address
If you have any questions or need assistance with the product, you can contact the manufacturer at:

Assembly
The product consists of several components that need to be assembled before usage. Follow the steps below to assemble the product:

  1. Grasp the handle (1).
  2. The bending shaft cover (2) surrounds the flexible core (3).
  3. There are two lubrication nipples located under the handle and exposed.
  4. The slip clutch (6) is located under the handle.
  5. The connection plug for the drill machine (7) is attached to the other end of the bending shaft and is firmly connected to the core.

Cleaning with the Bending Shaft

Preparation for Cleaning with the Bending Shaft
Before cleaning with the bending shaft, follow these steps:

  1. Cut four equal lengths of the stainless steel chain.
  2. Remove the hex screw (1) at the front of the chain head and detach the chain head.
  3. Place the chain head back on the lower part and fasten it with the hex screw.
  4. If necessary, secure the hex screw against rotation by inserting a securing screw (M3, 4mm or 6mm) into a screw hole (3).

Operating Instructions
Follow these instructions to clean with the bending shaft:

  1. Insert the connection plug into the drill machine and secure it firmly in the chuck.
  2. Drive the chain head using the drill machine to clean surfaces.
  3. It is recommended to use a perlon brush to prevent sparks and  avoid the risk of dust explosion.
  4. Take note of the temperature limit as friction may cause an increase in the temperature of the protective cover.
  5. Longer chains have less impact and provide more friction.

FAQ

How long is the bending shaft?
The bending shaft is available in two lengths: 7m and 10m.

What is the maximum operating temperature for the bending shaft?
The maximum operating temperature is 350°C.

How do I secure the hex screw against rotation?
To secure the hex screw against rotation, insert a securing screw (M3, 4mm or 6mm) into a screw hole.

General Information EN

Operation Manual

Information
This operation manual allows you to safely work with the Wöhler Rotary Viper Chimney. Please keep this manual for your information. The Wöhler Rotary Viper should be employed by professionals for its intended use only. Liability is void for any damages caused by not following this manual.

Notes

  • WARNING!
    Not following this warning can cause injury or death.

  • ATTENTION!
    Not following this note can cause permanent damage to the device.

  • NOTE!
    Useful information

Intended Use
The Rotary Viper Chimney can be used for the mechanical cleaning of chimneys, ducts and vents. Cleaning tools, e.g. threated brushes or the endpiece with chains, can be connected to the Rotary Viper. A drill is used to drive it.

Components

Device Components
Rotary Viper Chimney Rotary Viper with

safety clutch

Endpiece for holding chains
Chain SS, 3 m
Transport and stocking

ATTENTION!

When reeling the Rotary Viper before transporting or stocking it, observe the smallest possible bending radius.

Never use force to roll up the Rotary Viper.

Manufacturer
Wöhler Technik GmbH Wöhler-Platz 1 33181 Bad Wünnenberg

Tel.: +49 2953 73-100
Fax: +49 2953 7396-100
E-Mail: [email protected]

Technical Data

Description Data

Length of the Rotary

Viper Art. 7437

| 7 m
Length of the Rotary

Viper Art. 7440

| 10 m
Coat| 20 mm Ø
Core| 10 mm Ø
Drill connection| 10 mm Ø,

Length: 30 mm,

Hexagonal 8 mm

Connection for clean-

ing tools

| internal M10
Max. Operation tem-

perature

| 0 °C to +80 °C
Smallest possible

bending radius

| 350 mm
Sense of rotation| Clockwise

(counter-clockwise only with reduced velocity)

Rotation/minute with

endpiece with chains

| max. 1,300 (right)

max. 900 (left)

Rotation/minute with

threated brush

| max. 1,300 (right)

max. 980 (left)

Component explanationWohler-20260-Rotary-Viper-Chimney-FIG-
\(1\)

  1. Grip
  2. Coat
  3. Core (flexible rail, 10 mm Ø)
  4. Internal M10, Connection for the endpiece with chains or brush (working end)
  5. Grease nipple at both ends (one is covered by the grip)
  6. Safety clutch (covered by the grip)
  7. Drill connection

**Cleaning with the Rotary Viper

**

Preparations
Changing the chain links

If necessary, the length of the chains can be adapted to the chimney section. Proceed as follows:

  • Cut four equal pieces from the chain.
  • Unscrew the hexagon screw (1) and remove the endpiece with chains.
  • Unscrew the four interior screws (2) of the endpiece with an Allen key, so that you can hook the chain links into the endpiece.
  • Fix the chain pieces and tighten the interior screws again.
  • Fix the endpiece with chains to the Rotary Viper with the hexagon screw.
  • If necessary fix the endpiece also with eight screws M3 (3) which are not included in delivery. ****
  1. Hexagon screw
  2. Interior screw
  3. Screw hole M3 for fixing the endpiece (option)

If necesary secure the hexagon screw against turning with a security screw (M 3, 4mm or 6mm)

The security screw is not included in delivery. Which of the 8 screw holes (see fig. 2, part 3) you should use depends on the screw depth of the hexagon screw.

Cleaning with the Rotary Viper

  • At the opposite end of the Rotary Viper, the drill connector is permanently fixed to the coin.
  • Attach the drill connector firmly to the drill.

Cleaning with the Rotary Viper

Position the end of the Rotary Viper inside the chimney.

NOTE!
As the Rotary Viper Chimney is very stable, it is not necessary to use an additional rod to push or pull it. Switch on the drill. The endpiece with chains will rotate. The chains spread out by rotation and knock off the soot and deposits.

NOTE!
To optimize the cleaning effect, chose CW rotation when pushing the Rotary Viper and CCW rotation when pulling it back.

Operating instructions

Preventing sparks

WARNING!
Only use the Threated Brush Perlon in steel tubes to prevent sparks which may cause a dust explosion.

Temperature limit

ATTENTION!
If the upper-temperature limit of 80 °C is exceeded, the coat can be damaged. Please observe that the permanent use or a high number of revolutions may lead to a high temperature due to friction.

Coat

ATTENTION!
Avoid stepping on the coat and take care that it does not beat on the floor, because the coat can be damaged by mechanical stress.The perfect condition of the coat is important because  its good sliding properties cause that thecoat runs nearly without friction.

Avoiding sluggishness

ATTENTION! Avoid sluggishness. If it is hardly possible to rotate the brush or the chains, there will be two possibilities:

  • First attach a cleaning tool or brush that is less strong or
  • First, push the Rotary Viper without rotation through the tube that has to be cleaned. Only switch on the drill when pulling back the viper.

Length of the chains

NOTE! Long chains will beat less and rub more than short chains.

Therefore use long chains when cleaning chimneys with sensitive surfaces.

Safety clutch
For your safety, the Rotary Viper Chimney is equipped with a safety clutch. It prevents the drill is knocked out of the user’s hand when the cleaning tool (brush, chains) is suddenly clamped. The safety clutch is set in the factory. This setting cannot be changed.

Maintenance

Interval Maintenance work
Once a year Grease the core
If necessary Grease the two O-rings

under the grip

For this purpose, you need a grease press with a multi-purpose grease (see accessories). Proceed as follows:

  • Grease the grease nipple (1) at the working end of the Rotary Viper. It is not covered.
  • Grease the grease nipple (1) at the drill end of the Rotary Viper. For that purpose push the grip over the coat, so that you can see thegrease nipple. The grip is fixed by two O-rings (2).
  • If necessary, also grease these O-rings.

Warranty and Service
Warranty Each Wöhler Rotary Viper Chimney will be tested in all functions and will leave our factory only after extensive quality control testing. If used properly, the warranty period for the Wöhler Rotary Viper Chimney will be twelve month from the date of sale. This warranty does not cover the freight and packing costs when the device is sent to the factory for repair. Service by non authorized personnel or making modifications to the analyzer voids any warranty.

Service

Wöhler has built our reputation on excellence in customer service. Therefore, of course, we are readily available to assist you after the warranty period ends.

  • Send us the device and we will repair it and return it to you with our package service.
  • Immediate help is provided by our technical staff over the telephone.

Accessories

Cleaning tools

  • Endpiece for holding chains Order no. 7540
  • Chain SS Order no. 3108
  • Threaded brush Ø 40 cm, Perlon Order no. 18740
  • Threaded brush Ø 50 cm, Perlon Order no. 18750
  • Threaded brush Ø 60 cm, Perlon Order no. 18760

Maintenance

  • Grease press with multi-purpose grease 65 ml Order no. 3436
  • Multi-purpose grease, 400 ml Order no. 53766

Spare parts

  • Interior screw, see fig. 2 Order no. 50488
  • Hexagon screw, see fig 2 Order no. 30417

WARNING!
Only use the Threated Brush Perlon in steel tubes to prevent sparks which may cause a dust explosion.

Points of sale and service

Germany
Wöhler Technik GmbH Wöhler-Platz 1 33181 Bad Wünnenberg

Tel.: +49 2953 73-100
Fax: +49 2953 73-96100
[email protected]
www.woehler.de

USA
Wohler USA Inc. 208 S Main Street Middleton, MA 01949

Tel.: +1 978 750 9876
www.wohlerusa.com

Italy
Wöhler Italia srl Via Coraine 21 37010 Costermano VR

Tel. +39 045 6200080
Fax. +39 045 6201508
[email protected]
www.woehler.it

Austria
Wöhler GmbH Heinrich-Schneidmadl-Str. 15 3100 St. Pölten

Tel.: +43 2742 90855-11
Fax: +43 2742 90855-22
[email protected]

Wöhler West
Steiger-Stein-Str. 5 44805 Bochum

Tel.: +49 234 516993-0
Fax: +49 234 516993-99
[email protected]

Wöhler Süd
Gneisenaustr.12 80992 München

Tel.: +49 89 1589223-0
Fax: +49 89 1589223-99
[email protected]

Czech Republic
Wöhler Bohemia s.r.o. Za Naspern 1993 393 01 Pelhrimov

Tel.: +420 565 323 076
Fax: +420 565 323 078
[email protected]

France
Wöhler France SARL 17 A impasse de Grousset 31590 LAVALETTE

Tel.: +33 5 61 52 40 39
Fax: +33 5 62 27 11 31
[email protected]
www.woehler.fr

References

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