HACH TSS SC Turbidity and Suspended Solids Immersion Probe Instruction Manual
- June 14, 2024
- HACH
Table of Contents
DOC023.53.90154
TSS sc
TSS W sc
TSS HT sc
TSS VARI sc
TSS XL sc
TSS TITANIUM2 sc
TSS TITANIUM7 sc
User Manual
09/2022, Edition 4
Technical data
Subject to change.
The product has only the approvals listed and the registrations, certificates
and declarations officially provided with the product. The usage of this
product in an application for which it is not permitted is not approved by the
manufacturer.
Measurement
Measurement method
| Combined multiple-beam alternating light technique with IR diode system and beam focus
Turbidity (TRB)
| 2-channel 90° scattered light measurement in accordance with DIN/EN 27027/ISO7027, wavelength = 860 nm Additional measurement value verification through
eight-channel multiple-angle measurement
Solid matter (TS)
| Modified absorption measurement:
Eight-channel multiple-angle measurement, wavelength = 860 nm
Air-bubble compensation| Software-based
Measurement value compensation| Software-based (process-adaptable)
Measuring range
| Turbidity (TRB)| 0.001 to 9999 FNU
Solid matter (TS)| 0.001 to 500 g/L
Measurement accuracy| Turbidity (TRB)| Up to 1000 FNU/NTU: < 5% of
measurement value ± 0.01 FNU/NTU
Reproducibility
| Turbidity (TRB)| < 3%
Solid matter (TS)| < 4%
Response time| 1 s < T90 < 300 s (adjustable)
Calibration
| Turbidity (TRB)| Calibrated before shipping
Solid matter (TS)| To be calibrated on site by the customer
Zero point| Calibrated permanently before shipping
Environmental conditions
Pressure range| TSS sc: < 10 bar or < 100 m < 145 PSI
TSS W sc: < 6 bar or < 60 m < 87 PSI
TSS HT sc: < 10 bar or < 100 m < 145 PSI
TSS VARI sc: < 16 bar or < 160 m < 232 PSI
TSS XL sc: < 16 baror < 160 m < 232 PSI
TSS TITANIUM2 sc: < 10 bar or < 100 m < 145 PSI
TSS TITANIUM7 sc: < 10 bar or < 100 m < 145 PSI
Flow speed| Max. 3 m/s (any air bubbles created affect the measurement)
Ambient temperature
| TSS sc: 0 to 60 °C, briefly 80 °C
32 to 140 °F, briefly 176 °F
TSS W sc: 0 to 50 °C, briefly 70 °C 32
to 122 °F, briefly 158 °F
TSS HT sc: 0 to 90 °C, briefly 95 °C 32
to 194 °F, briefly 203 °F
TSS VARI sc: 0 to 80 °C, briefly 95 °C 32 to
176 °F, briefly 203 °F
TSS XL sc: 0 to 80 °C, briefly 95 °C 32
to 176 °F, briefly 203 °F
TSS TITANIUM2 sc: 0 to 60 °C, briefly 80 °C 32 to 140
°F, briefly 176 °F
TSS TITANIUM7 sc: 0 to 60 °C, briefly 80 °C 32 to 140
°F, briefly 176 °F
Distance
Sensor – wall/floor| Solid matter (TS) > 10 cm, turbidity (TRB) > 50
cm
Equipment properties
**Dimensions**| Basin sensor: Ø × L 40 mm × 330 mm (1.57 in × 13 in) Installation sensor (TriClamp): Ø × L 40 mm × 332 mm (1.57 in × 13 in)
TSS VARI sc, TSS XL sc: Ø × L 40 mm × 232 mm (1.57 in × 9.13 in)
Materials
| Parts in contact with medium
(For TITANIUM as stipulated in order specification)| Head: stainless steel
DIN 1.4460 Sleeve, shaft, shank: stainless steel DIN 1.4571 Sapphire glass
Gaskets: FKM, optional FFKM (type HT on request)
Wipers (optional): PA (GF), TPV
TSS sc TSS W sc TSS XL sc TSS VARI sc| Sensor connection cable (permanently
connected), Semoflex (PUR):
1 AWG 22/12 V DC twisted cable pair, 1 AWG 24/data twisted cable pair, shared
cable screen
TSS HT sc TSS TITANIUM sc| Sensor connection cable (permanently
connected), Teflon (PTFE): 1 AWG 22/12 V DC twisted cable pair, 1 AWG 22/data
twisted cable pair, shared cable shield
Cable gland
| TSS sc, TSS W sc, TSS HT sc,
TSS VARI sc, TSS XL sc:
Stainless steel 1.4305 TSS TITANIUM2 sc: Grade 2 titanium
TSS TITANIUM7 sc: Grade 7 titanium
Mass| Basin sensor, installation sensor (TriClamp): Approximately 1.6 kg
TSS VARI sc, TSS XL sc: Approximately 1.5 kg
Cable length| 10 m (32.81 ft), max. 100 m (328 ft) with extension cable
Other
Inspection interval| Upon request once per year, service contract with
warranty extension to 5 years
Maintenance requirements| 1 hour/month, typically
Compliance| CE compliant
1.1 Dimensions
Figure 1 Dimensions
1 Basin sensor | 3 TSS XL sc |
---|---|
2 Installation sensor (TriClamp) | 4 TSS VARI sc |
General information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or operating this
equipment.
Pay attention to all hazard and warning notices. Failure to do so could result
in serious injury to the operator or damage to the equipment.
To prevent damage to or impairment of the device’s protection equipment, the
device may only be used or installed as described in this manual.
NOTICE
The manufacturer is not responsible for any damages due to misapplication or
misuse of this product including,without limitation, direct, incidental and
consequential damages, and disclaims such damages to the full extent permitted
under applicable law. The user is solely responsible to identify critical
application risks and install appropriate mechanisms to protect processes
during a possible equipment malfunction.
DANGER
Explosion hazard. This product is not suitable for use in hazardous areas..
2.1.1 Hazard notices in this manual
DANGER
Indicates a potentially or imminently hazardous situation that, if not
avoided, can result in death or serious injury.
WARNING
Indicates a potentially or imminently dangerous situation that, if it is not
avoided, can lead to death or to serious injuries.
CAUTION
Indicates a possible dangerous situation that can have minor or moderate
injuries as the result.
NOTICE
Indicates a situation that, if it is not avoided, can lead to damage to the
device. Information that requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2 Warning labels
Read all labels and tags attached to the instrument. Personal injury or damage
to the instrument could occur if not observed.
| This symbol, if noted on the instrument, references the instruction manual
for operation and/or safety information.
---|---
| This symbol may be found on an enclosure or barrier within the product and
indicates a risk of electric shock and/or death by electrocution.
Electrical equipment marked with this symbol may not be disposed of in
European domestic or public disposal systems. Return old or end-of-life
equipment to the manufacturer for disposal at no charge to the user.
2.2 Areas of application
Figure 2 Overview
1 | Basin sensor | 4 Installation sensor (TriClamp) with wiper |
---|---|---|
2 Installation sensor (TriClamp) | 5 | TSS XL sc |
3 | Basin sensor with wiper | 6 |
2.2.1 TSS sc/TSS W sc: 0.001 to 9999 FNU; 0.001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges.
This sensor is available in a basin version (with/without wiper) or an
installation version (TriClamp) (with/without wiper) (refer to 1, 2, 3 and 4
in Figure 2 Overview).
2.2.2 TSS HT sc: 0.001 to 9999 FNU; 0.001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. Working
temperature up to 90 °C (194 °F); up to 95 °C (203 °F) briefly.
This sensor is available in a basin version (without wiper) or an installation
version (TriClamp) (without wiper) (refer to 1 and 2 in Figure 2 Overview).
2.2.3 TSS VARI sc: 0.001 9999 FNU; 0.001 up to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. This sensor
connects to VARIVENT® piping systems (without wiper) (refer to 6 in Figure 2
Overview).
2.2.4 TSS XL sc: 0.001 to 9999 FNU; 0.001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. This sensor
connects to TriClamp piping systems. (without wiper) (refer to 5 in Figure 2
Overview).
2.2.5 TSS TITANIUM2 sc/TSS TITANIUM7 sc: 0.001 to 9999 FNU; 0.001 to 500
g/L
Extremely accurate turbidity and solid sensors made from TITANIUM GRADE
2/TITANIUM GRADE 7 for color-independent measurement of highly concentrated
sludges. This sensor has been specially developed for use in aggressive media
and is available in the basin or installation version (TriClamp) (without
wiper) (refer to 1 and 2 in Figure 2 Overview).
2.3 Measuring principle
2.3.1 Turbidity according to DIN standards
Turbidity is measured in accordance with DIN standard EN 27027 (ISO 7027) and
is calibrated by the manufacturer. Measurement is exceptionally simple and
accurate.
2.3.2 Measurement of solids according to plant-specific curves
Software-based optimization routines enable extremely precise simulation of
medium-specific calibration curves with few calibration points. Usually, a
single calibration point is sufficient.
Up to three calibration points can be defined for a highly fluctuating medium.
The combined multiple-beam alternating light technique records solids in the
medium with even greater accuracy.
2.4 Handling
Do not subject the sensor to any hard mechanical impacts.
2.5 Scope of delivery
- TSS sc sensor
- Protective cap for sensor tip (depending on model)
- Test log
- User manual
- TSS sc wiper kit for 5 changes including screws and screwdriver (LZY634, optional)
2.6 Function test
After unpacking and checking for any transport damage, perform a brief
function check.
-
Connect the sensor to the sc controller (refer to 3.3, page 15).
-
Switch on the power supply to the sc controller.
The display is activated and the sensor enters measurement mode.
Note: The measurement value that is shown in air is not relevant. -
If no warning or error messages are shown, the function check is complete.
Installation
DANGER
Explosion hazard. The TSS sc sensors are not suitable for use in hazardous
locations.
CAUTION
Personal injury hazard. The installation of this system must only be carried
out by qualified experts in accordance with all local safety regulations.
Note: Depending on the area of application, the sensor may have to be
installed with additional optional accessories.
3.1 Installation overview of basin sensor
Note: This system must be installed by qualified personnel.
Figure 3 Installation example with optional accessories
3.2 Pipe installation options for sensor installation
Figure 4 Pipe installation options with optional accessories
1| TSS sc TriClamp with retractable ball valve fitting (maximum
alternating pressure 1.5 bar; max. operating pressure 6 bar) LZU300.99.000001|
4| TSS XL sc with XL LZU304.99.100×01 measuring tube
---|---|---|---
2| TSS sc Inline, TSS W sc Inline, TSS HT sc Inline with
LZY630.00.1y0002 safety installation fitting (max. operating pressure 6 bar)|
5| TSS VARI sc with VARIVENT LZU304.99.000×01 measuring tube
3| TSS sc TriClamp with LZU302.99.000×01 welding connector
1 x= identifier for the nominal diameter of the pipe
2 y= identifier for the material selection of the associated connecting flange
3.3 Connect the sensor cable
CAUTION
Personal injury hazard. Always lay cables and hoses so that they are straight
and do not pose a tripping hazard.
- Unscrew the protective caps from the controller socket and the cable plug and retain them.
- Pay attention to the guide in the plug and push the plug into the socket.
- Tighten the nut by hand.
Note: Extension cables are available in various lengths (refer to Section
7 Replacement parts and accessories).
Maximum cable length 100 m (328 ft).
Figure 5 Connect the sensor plug to the controller
Figure 6 Pin configuration
Number| Description| Standard cable, cable color| Teflon
cable, cable color
---|---|---|---
1| +12 VDC| Brown| Pink
2| Earth| Black| Gray
3| Data (+)| Blue| Brown
4| Data (–)| White| White
5| Shield| Shield (gray)| Shield (gray)
6| Guide| |
Operation
4.1 User interface and navigation
The sensor can be operated with all sc controllers. Refer to the controller
documentation for keypad description and navigation information.
4.2 Sensor setup
When the sensor is connected for the first time, the sensor serial number is
displayed as the name of the sensor. To change the sensor name:
-
Open the·MAIN MENU.
-
Select SENSOR SETUP and confirm.
-
Select the corresponding sensor and confirm.
-
Select CONFIGURE and confirm.
-
Select EDIT and confirm.
-
Edit the name and confirm to return to the CONFIGURE menu.
Complete sensor configuration in the same manner, with the following menu options selected:
• MEAS UNITS
• PARAMETERS
• CLEAN. INTERVAL
• RESPONSE TIME
• LOGGER INTERVAL -
Go back to the MAIN MENU or the measurement mode display.
4.3 Sensor data logger
There is a data log and event log available for each sensor. The data memory
is used to store measurement data at preset intervals; the event memory stores
events such as configuration changes, alarms and warning conditions. Both logs
can be exported to CSV
format (refer to the controller manual).
4.4 Menu structure
4.4.1 SENSOR STATUS
SELECT SENSOR (if there is more than one sensor)
ERROR LIST| Possible error messages: MEAS OVERRANGE, CAL. INSUFF. +/–,
ZERO, CAL REQUIRED, EE RSRVD ERR, ERROR PROBE, LED FAILURE
WARNING LIST| Possible warning messages: REPLACE PROFILE, TEST/MAINT,
GASKET
Note: Refer to Section 6 Troubleshooting for a list of all possible error and warning messages together with a description of all necessary countermeasures to be taken.
4.4.2 SENSOR setup
SELECT SENSOR (if there is more than one sensor)
WIPE| Triggers a wiping operation
CALIBRATE (turbidity)
SET OUTMODE| Behavior of the outputs during calibration and zero point
adjustment
HOLD|
ACTIVE|
SET TRANSFER|
SELECTION|
SENSOR MEASURE| Current, uncorrected measurement value
FACTOR| Can be set from 0.10 to 10.00; a detailed description is provided in
section 4.5
CALIBRATE
OFFSET| Can be set from -100 to +100, a detailed description is provided in
section 4.5
CALIBRATE
CALIBRATE|
MEMORY|
POINT 1| Calibration point 1 is recorded
POINT 2| Calibration point 2 is recorded
POINT 3| Calibration point 3 is recorded
CLEAR MEMORY| Clears the recorded values for all points.
POINT 1| Current calibration for point 1
POINT 2| Current calibration for point 2
POINT 3| Current calibration for point 3
SET CAL DEFLT| Security prompt, reset to default calibration
CALIBRATE (TS content)
SET OUTMODE| Behavior of the outputs during calibration and zero point
adjustment
HOLD|
ACTIVE|
SET TRANSFER|
SELECTION|
SENSOR MEASURE| Current, uncorrected measurement value
FACTOR| Can be set from 0.10 to 10.00; detailed description in section 4.5
CALIBRATE
CALIBRATE|
MEMORY|
POINT 1| Calibration point 1 is recorded
POINT 2| Calibration point 2 is recorded
POINT 3| Calibration point 3 is recorded
CLEAR MEMORY| Clears the recorded value for all points.
POINT 1| Current calibration for point 1
POINT 2| Current calibration for point 2
POINT 3| Current calibration for point 3
SET CAL DEFLT| Security prompt, all calibration points are cleared
4.4.2 SENSOR setup
SELECT SENSOR (if there is more than one sensor)
CONFIGURE
EDIT NAME| Name can include up to 16 characters,
FACTORY CONFIG: device number
MEAS UNITS| TRB: (FNU, EBC, TE/F, NTU, FTU)
TS: (mg/L, g/L, ppm, %)
FACTORY CONFIG: FNU
PARAMETERS| TRB, TS, FACTORY CONFIG: TRB
CLEAN. INTERVAL| 15 min, 30 min, 1 h, 4 h, 12 h, 1 day, 3 days, 7 days,
FACTORY CONFIG: 4 h
RESPONSE TIME| 1 to·300 s, DEFAULT CONFIG: 60 s
LOGGER INTERVAL| 10 s, 30 s, 1 min, 2 min, 3 min, 4 min, 5 min, 6 min, 10 min,
15 min, 30 min,
FACTORY CONFIG: 10 min
SET DEFAULTS| Security prompt, reset to default configuration for all menu
options listed above.
4.4.2 SENSOR setup
SELECT SENSOR (if there is more than one sensor)
TEST/MAINT
PROBE INFO|
SENSOR NAME| Device name
EDITED NAME|
SERIAL NUMBER|
TURBIDITY| 0.001 to 9999 FNU
SOLID| 0.001 to 500 g/L
MODEL NUMBER| Item no. Sensor
CODE VERS| Sensor software
PROFILE|
PROFILE COUNTER| Counter 20,000 backwards
RESET CONFIG| MANUAL RESET, security prompt
COUNTERS| MANUAL RESET. PRESS ENTER: security prompt TEST/MAINT: COUNTER X
DAYS BACKWARDS,
GASKET (GASK.): COUNTER X DAYS BACKWARDS,
TOTAL: OPERATING HOURS COUNTER,
MOTOR: WIPE CYCLE COUNTER
INTERVAL| Default for maintenance counter
SERVICE|
WIPE|
SIGNALS| Explanation: refer to service manual
S5E1|
S5E3|
S6E1|
S6E3|
S5E2|
S5E4|
S6E2|
S6E4|
SET OUTMODE| Equipment output behavior in the SERVICE menu
HOLD|
ACTIVE|
SET TRANSFER|
SELECTION| Service access
4.5 CALIBRATE
Note: Turbidity measurement has been calibrated by the manufacturer — it
does not need to be calibrated again.
Note: It is imperative to calibrate for solid matter measurement (refer
to section 4.5.2 Calibration of the SOLID (TS) parameter).
The zero point for turbidity and solid matter measurement has been set in the
sensors by the manufacturer.
Installation conditions in the pipes can cause interfering ground reflection
when measuring turbidity, which in turn may cause the zero point to shift.
Compensate for this effect with an offset correction (section 4.5.1.3 OFFSET).
If there are deviations that are unrelated to the factors described above
between the measurement values shown and the laboratory results, the slope of
the calibration curve can be adjusted using a factor (refer to section 4.5.1
Calibration of the TURBIDITY (TRB) parameter).
At least a 1-point calibration must be carried out for a solid matter
measurement. In difficult application conditions, a 2-point or 3-point
calibration may be necessary (refer to section 4.5.2 Calibration of the SOLID
(TS) parameter).
4.5.1 Calibration of the TURBIDITY (TRB) parameter
Before the sensor can be calibrated to the TURBIDITY (TRB) parameter, the
parameter must be selected.
4.5.1.1 Select the TURBIDITY (TRB) parameter
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CONFIGURE and confirm.
- Select PARAMETERS and confirm.
- Select the TRB parameter and confirm.
- Go back to the MAIN MENU or the measurement mode display.
4.5.1.2 FACTOR
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CALIBRATE and confirm.
- Select FACTOR and confirm.
- Set the desired factor and confirm.
- Go back to the MAIN MENU or the measurement mode display.
4.5.1.3 OFFSET
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CALIBRATE and confirm.
- Press OFFSET and confirm.
- Set the desired offset and confirm.
- Go back to the MAIN MENU or the measurement mode display.
4.5.1.4 1 to 3-point calibration
Note: The turbidity measurement has been calibrated by the manufacturer.
Note: Before the sensor can be calibrated to the TRB parameter, the
parameter must be selected (refer to 4.5.1.1 Select the TURBIDITY (TRB)
parameter).
-
Open the·MAIN MENU.
-
Select SENSOR SETUP and confirm.
-
Select the corresponding sensor and confirm.
-
Select CALIBRATE and confirm.
-
Select CALIBRATE and confirm.
-
Select MEMORY and confirm.
-
Select POINT… (point 1, 2 or 3) and confirm.
Once the calibration point has been recorded by the probe, a mark “<<” is shown after the point or points that has/have been recorded for approximately 3 seconds.
Note: If the Calibrate menu is closed and then opened again before the calibration is complete, the “<<” mark is shown again. This indicates that the calibration for this point/these points has not yet been completed. The old calibration values are still being used. -
Select the recorded POINT and confirm.
-
Enter the laboratory comparison value and confirm.
To record more calibration points, repeat steps 6 to 9. -
Go back to the MAIN MENU or the measurement mode display.
The instrument automatically sorts the saved calibration points according to the size of the calibration values, irrespective of the sequence in which the calibration points were recorded.
- Point 1 is always assigned to the smallest calibration value.
- Point 2 is assigned to the next smallest calibration value.
- Point 3 is assigned to the largest calibration value.
The value calculated in the laboratory can be corrected at any time by
overwriting it.
4.5.2 Calibration of the SOLID (TS) parameter
Before the probe can be calibrated to the SOLID (TS) parameter, the parameter
must be selected.
4.5.2.1 Select the SOLID (TS) parameter
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CONFIGURE and confirm.
- Select PARAMETERS and confirm.
- Select the parameter TS and confirm.
- Go back to the MAIN MENU or the measurement mode display.
4.5.2.2 FACTOR
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CALIBRATE and confirm.
- Select FACTOR and confirm.
- Set the desired factor and confirm.
- Go back to the MAIN MENU or the measurement mode display.
4.5.2.3 1 to 3-point calibration
Note: It is imperative to calibrate for solid measurement (refer to
section 4.5.2 Calibration of the SOLID (TS) parameter).
Note: Before the sensor can be calibrated to the TS parameter, the
parameter must be selected (refer to 4.5.2.1 Select the SOLID (TS) parameter).
-
Open the·MAIN MENU.
-
Select SENSOR SETUP and confirm.
-
Select the corresponding sensor and confirm.
-
Select CALIBRATE and confirm.
-
Select CALIBRATE and confirm.
-
Select MEMORY and confirm.
-
Select POINT… (point 1, 2 or 3) and confirm.
Note: Points 2 and 3 are not shown unless point 1 or points 1 and 2 have already been recorded.
Note: This comparison is made from a grab sample and not a known standard.
Once the calibration point has been recorded by the probe, a mark “<<” is shown after the point or points that has/have been recorded for approximately 3 seconds.
Note: If the Calibrate menu is closed and then opened again before the calibration is complete, the “<<” mark is shown again. This indicates that the calibration for this point/these points has not yet been completed. The old calibration values are still being used. -
Remove a sample and determine the solid matter content in the laboratory.
-
Select the recorded POINT and confirm.
-
Enter the laboratory comparison value and confirm.
To record more calibration points, repeat steps 6 to 10. -
Go back to the MAIN MENU or the measurement mode display.
The instrument automatically sorts the saved calibration points according to the size of the calibration values, irrespective of the sequence in which the calibration points were recorded.
- Point 1 is always assigned to the smallest calibration value.
- Point 2 is assigned to the next smallest calibration value.
- Point 3 is assigned to the largest calibration value.
The value calculated in the laboratory can be corrected at any time by
overwriting it.
4.5.3 General information about calibration
4.5.3.1 Clear recorded points
Points that have been saved under MEMORY can be reset and cleared at any time.
-
Open the·MAIN MENU.
-
Select SENSOR SETUP and confirm.
-
Select the corresponding sensor and confirm.
-
Select CALIBRATE and confirm.
-
Select CALIBRATE and confirm.
A mark “<<” is shown after the recorded point or points for approximately 3 seconds. -
Select MEMORY and confirm.
-
Select CLEAR MEMORY and confirm.
The sensor will continue working with the old calibration values. -
Go back to the MAIN MENU or the measurement mode display.
4.5.3.2 Clear a calibration point
An individual calibration point can be cleared at any time by entering the value 0.0 for the concentration.
- Open the·MAIN MENU.
- Select SENSOR SETUP and confirm.
- Select the corresponding sensor and confirm.
- Select CALIBRATE and confirm.
- Select CALIBRATE and confirm.
- Select the POINT to be cleared and confirm.
- Enter the value 0 and confirm.
- Go back to the MAIN MENU or the measurement mode display.
Maintenance
The cleanliness of the measurement windows in the sensor head is critical for
the accuracy of the measurement results!
Check the measurement windows for dirt and the wiper profile for wear once a
month.
WARNING
Multiple hazards. Do not disassemble the instrument for maintenance or
service. If the internal components must be cleaned or repaired, contact the
manufacturer.
CAUTION
Personal injury hazard. Only qualified personnel should conduct the tasks
described in this section of the manual.
NOTICE
The gaskets on the wiper shaft must be replaced yearly!
Failure to replace the gaskets regularly, could result in moisture ingress
into the sensor head and lead to irreparable damage to the device.
5.1 Maintenance schedule
Maintenance task | Maintenance interval |
---|---|
Visual inspection | Monthly |
Check calibration | Monthly (depending on environmental conditions) |
Inspection | Every six months (counter) |
Replace wiper shaft gaskets | Every year (counter) |
Replace wiper profile | As indicated by counter (20,000 cycles) |
5.2 List of wearing parts
Number | Designation | **Average service life*** |
---|---|---|
1 | Wiper sets | 1 year (with normal sand loading) |
1 | Gasket set including wiper shaft | 1 year |
- When operated in line with manufacturer settings and used appropriately
5.3 Clean the measurement windows
WARNING
Chemical hazard. Always follow appropriate safety procedures when chemicals
are handled.
Always wear all personal protective equipment appropriate to the chemicals
used.
- Safety glasses
- Gloves
- Overalls
The measurement windows are made of sapphire glass. The measurement windows
can be cleaned with any conventional cleaning agent and a soft cloth.
In the case of stubborn deposits, the use of 5% hydrochloric acid is
recommended.
5.4 Replace the wiper profile
Note: The service life of the wiper profiles depends on the number of
cleaning cycles carried out and the type of deposits to be removed.
-
Open the·MAIN MENU.
-
Select SENSOR SETUP and confirm.
-
Select the corresponding sensor and confirm.
-
Select TEST/MAINT and confirm.
-
Select PROFILE; replace the wiper profile as described in Figure 7.
Note: Make sure that the wiper is within the tolerance range shown. -
Select RESET and confirm.
-
Confirm MANUAL RESET. ARE YOU SURE?
-
Go back to the MAIN MENU or the measurement mode display
Figure 7 Wiper replacement
1 Sensor | 4 Screw, torque 15 Ncm |
---|---|
2 Wiper shaft | 5 Screw driver |
3 Wiper | 6 Tolerance range for wiper replacement |
Troubleshooting
6.1 Error messages
Possible sensor errors are shown by the controller.
Table 1 Error messages
Error displayed | Cause | Resolution |
---|
MEAS OVERRANGE
| Measurement range exceeded, signals too small, probe can no longer measure
this concentration| If error occurs more frequently, find another installation
location
CAL. INSUFF. —| Calibration insufficient| Probe requires another calibration
point in a lower concentration
CAL. INSUFF. +| Calibration insufficient| Probe requires another calibration
point in a higher concentration
ZERO| Calibration is
too close to the zero point
| Calibrate again with higher concentration
CAL REQUIRED| No existing calibration| Calibrate probe
EE RSRVD ERR| Error in the probe electronics| Call the manufacturer’s customer
service department
ERROR PROBE| Error in the probe electronics| Call the manufacturer’s customer
service department
LED FAILURE| Faulty LED| Call the manufacturer’s customer service department
6.2 Warnings
Possible sensor warnings are shown by the controller.
Table 2 Warnings
Warning shown | Cause | Resolution |
---|---|---|
REPLACE PROFILE | Counter at zero | Replace wiper profile, reset counter |
TEST/MAINT | Counter expired | Call the manufacturer’s customer service |
department
GASKET| Counter expired| Call the manufacturer’s customer service department
Replacement parts and accessories
7.1 Replacement parts
Description | Cat. No |
---|---|
Wiper set (for five replacements with screws and screwdriver) | LZY634 |
Wiper shaft maintenance kit (consisting of wiper, two-piece wiper shaft and
gaskets)| LZY635
Manual, xx = language code| DOC023.xx.90154
7.2 Accessories
Description | Cat. No |
---|---|
Silicone gasket for TriClamp fitting | LZY653 |
PTFE gasket for TriClamp fitting | LZY654 |
FKM Gasket for TriClamp fitting | LZY655 |
Two-piece clip with thumb screw for TriClamp fitting | LZY656 |
Three-piece clip with thumb screw for TriClamp fitting (for use with PTFE
gasket)| LZY657
Cable extension kit (5 m/16.40 ft)| LZX848
Cable extension kit (10 m/32.81 ft)| LZX849
Cable extension kit (15 m/49.21 ft)| LZX850
Cable extension kit (20 m/65.62 ft)| LZX851
Cable extension kit (30 m/98.43 ft)| LZX852
Cable extension kit (50 m/164.04 ft)| LZX853
Sensor bracket including 90° adapter| LZX414.00.10000
Consisting of:|
Base| ATS010
Mounting attachment| HPL061
Holding clamp (2x)| LZX200
Assembly pipe 2 m| BRO075
HS small parts set| LZX416
1.8 m extension pipe| LZY414
1.0 m extension pipe| LZY413
Second attachment point (including holding clamp)| LZX456
90° sensor adapter| AHA034
Set of small parts for securing sensor| LZX417
90° base| ATS011
Retractable ball valve fitting for all TSS sc TriClamp sensors (except
TITANIUM, VARI & XL)| LZU300.99.00000
DN65 measuring tube for TSS VARI sc| LZU304.99.00010
DN80 measuring tube for TSS VARI sc| LZU304.99.00020
DN100 measuring tube for TSS VARI sc| LZU304.99.00030
DN125 measuring tube for TSS VARI sc| LZU304.99.00040
DN65 measuring tube for TSS XL sc| LZU304.99.10010
DN80 measuring tube for TSS XL sc| LZU304.99.10020
DN100 measuring tube for TSS XL sc| LZU304.99.10030
DN125 measuring tube for TSS XL sc| LZU304.99.10040
DN150 measuring tube for TSS XL sc| LZU304.99.10050
DN200 measuring tube for TSS XL sc| LZU304.99.10060
DN250 measuring tube for TSS XL sc| LZU304.99.10070
Replacement parts and accessories
7.2 Accessories
Description | Cat. No |
---|
Unprocessed welding connector for all TSS sc TriClamp sensors (except VARI &
XL)| LZU302.99.00000
DN65 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00010
DN80 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00020
DN100 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00030
DN125 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00040
DN150 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00050
DN200 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00060
DN250 welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU302.99.00070
Unprocessed welding connector for TSS XL sc| LZU302.99.10000
DN65 welding connector for TSS XL sc| LZU302.99.10010
DN80 welding connector for TSS XL sc| LZU302.99.10020
DN100 welding connector for TSS XL sc| LZU302.99.10030
DN125 welding connector for TSS XL sc| LZU302.99.10040
DN150 welding connector for TSS XL sc| LZU302.99.10050
DN200 welding connector for TSS XL sc| LZU302.99.10060
DN250 welding connector for TSS XL sc| LZU302.99.10070
Welding connector for all TSS sc TriClamp sensors (except VARI & XL)|
LZU303.99.00000
6-bar safety installation fitting with stainless steel flange for TSS sc
Inline, TSS W sc Inline and TSS HT sc Inline| LZY630.00.10000
6-bar safety installation fitting with carbon steel flange for TSS sc Inline,
TSS W sc Inline and TSS HT sc Inline| LZY630.00.11000
6-bar safety installation fitting without flange for TSS sc Inline, TSS W sc
Inline and TSS HT sc Inline| LZY630.00.12000
Limited warranty
Hach Company warrants its products to the original purchaser against any
defects that are due to faulty material or workmanship for a period of one
year from date of shipment unless otherwise noted in the product manual.
In the event that a defect is discovered during the warranty period, Hach
Company agrees that, at its option, it will repair or replace the defective
product or refund the purchase price excluding original shipping and handling
charges. Any product repaired or replaced under this warranty will be
warranted only for the remainder of the original product warranty period.
This warranty does not apply to consumable products such as chemical reagents;
or consumable components of a product, such as, but not limited to, lamps and
tubing.
Contact Hach Company or your distributor to initiate warranty support.
Products may not be returned without authorization from the Hach Company.
Limitations
This warranty does not cover:
- Damage caused by acts of God, natural disasters, labor unrest, acts of war (declared or undeclared), terrorism, civil strife or acts of any governmental jurisdiction
- Damage caused by misuse, neglect, accident or improper application or installation
- Damage caused by any repair or attempted repair not authorized by the Hach Company
- Any product not used in accordance with the instructions furnished by the Hach Company
- Freight charges to return merchandise to the Hach Company
- Freight charges on expedited or express shipment of warranted parts or products
- Travel fees associated with on-site warranty repair
This warranty contains the sole express warranty made by the Hach Company in
connection with its products. All implied warranties, including without
limitation, the warranties of merchantability and fitness for a particular
purpose, are expressly disclaimed.
Some states within the United States do not allow the disclaimer of implied
warranties and if this is true in your state the above limitation may not
apply to you. This warranty gives you specific rights, and you may also have
other rights that vary from state to state.
This warranty constitutes the final, complete, and exclusive statement of
warranty terms and no person is authorized to make any other warranties or
representations on behalf of Hach Company.
Limitation of Remedies
The remedies of repair, replacement or refund of purchase price as stated
above are the exclusive remedies for the breach of this warranty. On the basis
of strict liability or under any other legal theory, in no event shall the
Hach Company be liable for any incidental or consequential damages of any kind
for breach of warranty or negligence.
Limited warranty
Appendix A Modbus register
Table 3 Sensor Modbus registers
Tag name| Group name| Register| Data type| Length|
R/W| Description
---|---|---|---|---|---|---
TURBIDITY FNU| Measurement| 40001| Float| 2| R| Turbidity in FNU
TURBIDITY NTU| Measurement| 40001| Float| 2| R| Turbidity in NTU
TURBIDITY TEF| Measurement| 40001| Float| 2| R| Turbidity in TEF
TURBIDITY FTU| Measurement| 40001| Float| 2| R| Turbidity in FTU
TURBIDITY EBC| Measurement| 40003| Float| 2| R| Turbidity in EBC
SOLID mg/L| Measurement| 40005| Float| 2| R| Solid in mg/L
SOLID ppm| Measurement| 40005| Float| 2| R| Solid in ppm
SOLID g/L| Measurement| 40007| Float| 2| R| Solid in g/L
SOLID %| Measurement| 40009| Float| 2| R| Solid in percent
Reserved| Reserved| 40011| Unsigned integer| 1| R| Spare
SET PARAMETER| Configuration| 40012| Unsigned integer| 1| R/W| Parameter
UnitTM| Unit| 40013| Unsigned integer| 1| R/W| Turbidity unit
UnitDS| Unit| 40014| Unsigned integer| 1| R/W| Solid unit
OFFSET| Calibration| 40015| Float| 2| R/W| Turbidity offset
Factor TRB| Calibration| 40017| Float| 2| R/W| Turbidity factor
Factor TS| Calibration| 40019| Float| 2| R/W| Solid factor
Reserved| Reserved| 40021| Unsigned integer| 1| R| Reserved
RESPONSE TIME| Configuration| 40022| Unsigned integer| 1| R/W| Response time
CLEAN. INTERVAL| Configuration| 40023| Unsigned integer| 1| R/W| Cleaning
interval
LOGGER INTERVAL| Configuration| 40024| Unsigned integer| 1| R/W| Logger
interval
Outputmodekal| Service| 40025| Unsigned integer| 1| R/W| Output mode
“Calibrate”
Outputmodesrv| Service| 40026| Unsigned integer| 1| R/W| Output mode “Service”
EDITED NAME| Configuration| 40027| String| 8| R/W| Measurement location
PROFILE COUNTER| Configuration| 40035| Unsigned integer| 1| R/W| Profile
counter
SERIAL NUMBER| Configuration| 40036| String| 6| R/W| Serial number
CAL. DATE| Configuration| 40042| Time2| 2| R| Date of factory calibration
TURBIDITY| Calibration| 40044| Float| 2| R| Turbidity sensor measurement value
SOLID| Calibration| 40046| Float| 2| R| Solid sensor measurement value
PROGRAM| Maintenance| 40048| Float| 2| R| Application version
BOOTPROGR.| Maintenance| 40050| Float| 2| R| Bootloader version
STRUCTURE| Maintenance| 40052| Unsigned integer| 1| R| Structure driver
version
FIRMWARE| Maintenance| 40053| Unsigned integer| 1| R| Register driver version
CONTENT| Maintenance| 40054| Unsigned integer| 1| R| Firmware driver version
FormatMinFNU| Configuration| 40055| Float| 2| R| Turbidity lower limit in FNU
FormatMaxFNU| Configuration| 40057| Float| 2| R| Turbidity upper limit in FNU
FormatMinEBC| Configuration| 40059| Float| 2| R| Turbidity lower limit in EBC
FormatMaxEBC| Configuration| 40061| Float| 2| R| Turbidity upper limit in EBC
FormatMinGL| Configuration| 40063| Float| 2| R| Solid lower limit in g/L
FormatMaxGL| Configuration| 40065| Float| 2| R| Solid upper limit in g/L
FormatMinMGL| Configuration| 40067| Float| 2| R| Solid lower limit in mg/L
FormatMaxMGL| Configuration| 40069| Float| 2| R| Solid upper limit in mg/L
FormatMinPR| Configuration| 40071| Float| 2| R| Solid upper limit in percent
Table 3 Sensor Modbus registers(Continued)
Tag name| Group name| Register| Data type| Length|
R/W| Description
---|---|---|---|---|---|---
FormatMaxPR| Configuration| 40073| Float| 2| R| Solid upper limit in percent
S5E1| Maintenance| 40075| Float| 2| R| Signal LED S5E1
S5E3| Maintenance| 40077| Float| 2| R| Signal LED S5E3
S6E1| Maintenance| 40079| Float| 2| R| Signal LED S6E1
S6E3| Maintenance| 40081| Float| 2| R| Signal LED S6E3
S5E2| Maintenance| 40083| Float| 2| R| Signal LED S5E2
S5E4| Maintenance| 40085| Float| 2| R| Signal LED S5E4
S6E2| Maintenance| 40087| Float| 2| R| Signal LED S6E2
S6E4| Maintenance| 40089| Float| 2| R| Signal LED S6E4
HACH COMPANY World Headquarters
P.O. Box 389, Loveland, CO 80539-0389 U.S.A.
Tel. 970-669-3050
800-227-4224 (U.S.A. only)
Fax 970-669-2932
orders@hach.com
www.hach.com| HACH LANGE GMBH
Willstätterstraße 11
D-40549 Düsseldorf, Germany
Tel. +49 (0) 2 11 52 88-320
Fax +49 (0) 2 11 52 88-210
info-de@hach.com
www.de.hach.com| HACH LANGE Sàrl
6, route de Compois
1222 Vésenaz
SWITZERLAND
Tel. +41 22 594 6400
Fax +41 22 594 6499
---|---|---
© Hach Company/Hach Lange GmbH, 2009, 2012, 2018, 2022. All rights reserved.
Printed in Germany
09/2022, Edition 4
References
Read User Manual Online (PDF format)
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