Atlas Copco ZBP 2000 Energy Storage System Instruction Manual

Atlas Copco ZBP 2000 Energy Storage System

Original instructions

Warranty and Liability Limitation
Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. The manufacturer does not accept any liability for any damage arising from modifications, additions or conversions made without the manufacturer’s approval in writing. Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2023, Atlas Copco (Wuxi) Compressor Co., Ltd. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.

Preface
Congratulations on the purchase of your Energy Storage System, from now on ESS, based on batteries. It is a solid, safe and reliable machine, built according to the latest technology. Follow the instructions in this booklet and we guarantee you years of trouble-free operation. Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.

Safety precautions

To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the ESS.

SAFETY NOTES

• Do not use this product near heat sources, such as fire or electric ovens.
• Do no use this product upright, it will cause the air tunnel towards the ground blocking the air inlet and outlet.
• Please do not use this product in heavy rain or stormy weather. Underwater use is strictly prohibited.
• Do not use this product in static electricity or a strong magnetic field environment.
• Do not disassemble this product in any way, please contact after-sales or local distributor for any problems.
• Do not use unapproved accessories, if you need to replace or purchase accessories, please contact Atlas Copco.
• Please be sure to follow the ambient temperature specified in this manual. If the temperature is too high, it may lead to fire or explosion. If the temperature is too low, the product performance may be degraded or not work.
• Please avoid violent impact, drop or vibration of the shell. In case of violent vibration or shock, please cut off the power and stop using the product. Please fix the machine firmly during transportation to prevent violent vibration or  impact.
• Do not use in unventilated, strongly dusty environments.

For Both FCC & IC applications:
This device complies with Part 15 of the FCC Rules / Industry Canada license- exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

MPE Requirements
To satisfy FCC / IC RF exposure requirements, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended.

DISPOSAL SAFETY INSTRUCTIONS
If it is permitted, please discharge the battery completely and dispose of it in a proper battery recycling bin, this product contains hazardous chemicals, therefore, do not discard the product in the ordinary rubbish bin. Please refer to the local laws and regulations regarding the recycling and disposal of batteries. If the battery cannot be fully discharged due to a failure, do not discard it directly in the battery recycling bin. You should contact a company that specializes in battery recycling for further processing. If the product is on fire, we recommend extinguishing the fire in the following sequence: atomized water, sand, fire hood, dry powder, and carbon dioxide extinguisher. Clean the machine with a clean gauze and cotton cloth. Please keep the product out of reach of children and pets.

Main parts

GENERAL DESCRIPTION
The Atlas Copco ZBP 2000 is a new industrial-grade portable energy storage power supply. It has a single-unit capacity of 2 kilowatt-hours and uses lithium iron phosphate batteries. It has high energy density and stable and safe performance. With a retractable rod and wheels, the portability and flexibility are greatly improved. The design of 5 units that can be paralleled continuously can fully meet the electricity demand for production and life such as outdoor construction, industrial emergency, special equipment and vehicle backup.

PRODUCT INTRODUCTION

ACCESSORIES LIST
Below items are provided with the ZBP 2000 ESS unit.

Product specification parameters

ZBP 2000 AUS TECHNICAL SPECIFICATIONS

GENERAL

OUTPUT AC

OUTPUT DC

INPUT AC (AC RECHARGING)

INPUT PV (SOLAR ENERGY RECHARGING)

STORAGE

1. This device is intended to be stored indoors and shall not be stored or left outdoors when not in use.
2. After the user receives the product, please conduct a charge-discharge cycle operation at the first time.
3. If the SOC is less than 10%, please make sure to charge it within 7 days.
4. If the battery is stored for a long time (SOC>50%), turn off the power switch and it is required to do a charge-discharge cycle every 6 months (fully charge-fully discharge-recharge to SOC 50%).

OPERATING CONDITION

battery capacity ≥ 80%

| Ambient temperature 25℃
Relative humidity| ≤ 75%| No condensation

LOAD CAPACITY

BATTERY SPECIFICATIONS

Discharging power

| ≤ 1000W (Reduced power usage)| Battery operating temperature

-20℃ ~ 0℃

≤ 1000W (Reduced power usage)| Battery operating temperature 0℃ ~ 15℃
≤ 2000W| Battery operating temperature 15℃ ~ 40℃
≤ 1000W (Reduced power usage)| Battery operating temperature 40℃ ~ 45℃

SOC

| ****

45Ah Ambient temperature 25℃

| Battery operation temperature 55℃: ≥ 95%
Battery operation temperature

-10℃: ≥ 70%

ZBP 2000 CE TECHNICAL SPECIFICATIONS

GENERAL

OUTPUT AC

OUTPUT DC

INPUT AC (AC RECHARGING)

INPUT PV (SOLAR ENERGY RECHARGING)

STORAGE

1. This device is intended to be stored indoors and shall not be stored or left outdoors when not in use.
2. After the user receives the product, please conduct a charge-discharge cycle operation at the first time.
3. If the SOC is less than 10%, please make sure to charge it within 7 days.
4. If the battery is stored for a long time (SOC>50%), turn off the power switch and it is required to do a charge-discharge cycle every 6 months (fully charge-fully discharge-recharge to SOC 50%).

OPERATING CONDITION

battery capacity ≥ 80%

| Ambient temperature 25℃
Relative humidity| ≤ 75%| No condensation

LOAD CAPACITY

BATTERY SPECIFICATIONS

Discharging power

| ≤ 1000W (Reduced power usage)| Battery operating temperature

-20℃ ~ 0℃

≤ 1000W (Reduced power usage)| Battery operating temperature 0℃ ~ 15℃
≤ 2000W| Battery operating temperature 15℃ ~ 40℃
≤ 1000W (Reduced power usage)| Battery operating temperature 40℃ ~ 45℃

SOC

| ****

45Ah Ambient temperature 25℃

| Battery operation temperature 55℃: ≥ 95%
Battery operation temperature

-10℃: ≥ 70%

ZBP 2000 CN TECHNICAL SPECIFICATIONS

GENERAL

OUTPUT AC

OUTPUT DC

INPUT AC (AC RECHARGING)

INPUT PV (SOLAR ENERGY RECHARGING)

STORAGE

1. This device is intended to be stored indoors and shall not be stored or left outdoors when not in use.
2. After the user receives the product, please conduct a charge-discharge cycle operation at the first time.
3. If the SOC is less than 10%, please make sure to charge it within 7 days.
4. If the battery is stored for a long time (SOC>50%), turn off the power switch and it is required to do a charge-discharge cycle every 6 months (fully charge-fully discharge-recharge to SOC 50%).

OPERATING CONDITION

battery capacity ≥ 80%

| Ambient temperature 25℃
Relative humidity| ≤ 75%| No condensation

LOAD CAPACITY

BATTERY SPECIFICATIONS

Discharging power

| ≤ 1000W (Reduced power usage)| Battery operating temperature

-20℃ ~ 0℃

≤ 1000W (Reduced power usage)| Battery operating temperature 0℃ ~ 15℃
≤ 2000W| Battery operating temperature 15℃ ~ 40℃
≤ 1000W (Reduced power usage)| Battery operating temperature 40℃ ~ 45℃

SOC

| ****

45Ah Ambient temperature 25℃

| Battery operation temperature 55℃: ≥ 95%
Battery operation temperature

-10℃: ≥ 70%

ZBP 2000 UK TECHNICAL SPECIFICATIONS

GENERAL

OUTPUT AC

OUTPUT DC

INPUT AC (AC RECHARGING)

INPUT PV (SOLAR ENERGY RECHARGING)

STORAGE

1. This device is intended to be stored indoors and shall not be stored or left outdoors when not in use.
2. After the user receives the product, please conduct a charge-discharge cycle operation at the first time.
3. If the SOC is less than 10%, please make sure to charge it within 7 days.
4. If the battery is stored for a long time (SOC>50%), turn off the power switch and it is required to do a charge-discharge cycle every 6 months (fully charge-fully discharge-recharge to SOC 50%).

OPERATING CONDITION

battery capacity ≥ 80%

| Ambient temperature 25℃
Relative humidity| ≤ 75%| No condensation

LOAD CAPACITY

BATTERY SPECIFICATIONS

Discharging power

| ≤ 1000W (Reduced power usage)| Battery operating temperature

-20℃ ~ 0℃

≤ 1000W (Reduced power usage)| Battery operating temperature 0℃ ~ 15℃
≤ 2000W| Battery operating temperature 15℃ ~ 40℃
≤ 1000W (Reduced power usage)| Battery operating temperature 40℃ ~ 45℃

SOC

| ****

45Ah Ambient temperature 25℃

| Battery operation temperature 55℃: ≥ 95%
Battery operation temperature

-10℃: ≥ 70%

Operations

• Place the ZBP 2000 horizontally and start running, keep the ventilations openings clear and no objects that might obstruct the ventilations.
• Over-discharging will result in a shortened lithium-ion battery lifetime. Please charge in time when the battery is too low.

STARTUP

1. Press the main switch button (1) on the control panel.
2. As the machine turns on, the starting screen (2) appears, the rear fan self-check program starts.
3. 15 seconds later, the screen changes to the user interface view (3).
4. The alarm indicator (4) illuminates in yellow.

CHARGING

1. Remove the charging cable from the accessories bag and connect one end to the grid power supply and the other to the grid charging port on the machine’s side with a matching plug (1).
2. When the power turns on, the screen displays the charging power, the battery icon background color is green (2) showing the current power and remaining work time and the charging indicator icon on the screen lights up (3).
3. When the battery temperature is in -20°C ~ 0°C, the battery heating program is started first, and the abnormal status indication area of the screen appears as shown as (4), followed by the battery icon as shown as (5).
4. At this moment, the machine’s maximum load is 400W; when the battery temperature falls below -20 °C, the abnormal state indicator area of the screen displays as (6), while the battery icon displays as (7), then the machine will not operate.

SOLAR CHARGING

1. Open the front transparent waterproof cover (push the upper part of the three clasps shown in the picture to loosen the buckle, then open front cover) (1).
2. Insert the solar panel connector into the solar input port (2) and the solar indicator on the screen will light up (3).
3. The current solar charging power is visible on the power display area.

PARALLEL OPERATION

1. Open the waterproof cover of the parallel socket on the side of the machine
2. Insert one end of the parallel cable (optional accessory) into the machine’s parallel socket and the other end into the parallel box (optional accessory) (1).
3. The parallel indicator icon on the screen illuminates (2), and the output power (the average value of the total output power for each machine) appears in the power display area.

For example, total 5 parallel machine, the load of 10 KW, the power of each machine is 10/5=2KW±5%.

• ZBP 2000 can achieve up to 5 parallel machines.

AC OUTPUT

1. Open the front transparent waterproof cover of the machine.
2. Insert the plug into the AC output socket (1), the maximum output of a single socket is 16A (230V machine), 20A (110V machine).
3. Sort out the plug wire (the wire should correctly go through the middle of the transparent cover and the buckle).
4. Close the transparent cover and the buckle as shown (2), the transparent waterproof cover can be opened if the environment is dry.
5. Press the AC output switch (3), the switch just lights up, the power display area of the screen shows the output power and AC display area shows the output voltage, and frequency (4).

• When the machine is charging, the output power is supplied by the grid. The maximum power of the grid is 2400W, the charging power is the maximum power of the grid minus the output power, but the maximum charging power is not more than 1000W.

USB OUTPUT

1. Open the front transparent waterproof cover of the machine.
2. Plug the phone charging cable into the USB-A socket or USB-C socket (according to the configuration of the phone).
3. Long press the DC ON/OFF switch for 2s to turn on the DC charging, the LED indicator lights up (1).
4. Press the DC ON/OFF switch to turn off the USB output.

OVERLOAD PROTECTION
The machine is equipped with overload protection for both grid input and load output (1 and 2), which is used to achieve physical protection in case of software protection failure. When the input or output voltage is too large, the button of the overload protector is pop-up. Press the button to restart the machine after the fault is removed.

WI-FI MOBILE CONTROL

1. Turn on the machine and the screen will show the main interface.
2. The machine generates a WI-FI signal, connects the smartphone to the WI-FI (name of this machine) and WI-FI indicator on the screen lights up (1).
3. The smart-phone automatically pops up the control interface (figure to be confirmed) on the screen.
4. It can allow the smart-phone to wirelessly control the machine on/off, AC output on/off, and all the information displayed on the machine screen can be viewed simultaneously.

MACHINE ABNORMALITIES OPERATIONS

• When multiple abnormalities occur at the same time, the abnormal display area on the screen shows alternately the abnormal causes, and the alarm indicator turns on in red.

SHUT DOWN

1. Long press main switch button on the front cover for 5S (1), the screen enters the shutdown interface (2) and all the indicators will turn off.
2. If the machine is not operated for a long time, it will automatically shut down after 1 hour of standby.
3. When the machine stops for no reason, please long press the main switch for 15S and then release, the machine will shut down and restart.

Maintenance

Dismantle the ZBP 2000 is prohibited. Please turn to the maintenance department if any failure. Waterproof rating is IP55 (rain proof). Cleaning with high pressure washers, or similar equipment is prohibited. Risk of Electric Shock. Do not remove cover. No user serviceable parts inside. Refer servicing to qualified service personnel. Risk of Electric Shock. Connect only to properly grounded outlets. Risk of injury to persons. Do not use this product if the power cord or the battery cables are damaged in any way. This device is not intended for use in a commercial repair facility. This device is intended for temporary use outdoors and reasonable care should be exercised when using this device in wet conditions.

MAINTENANCE SCHEDULE

Remarks:

1. If it is used in a worse environment and harsher conditions, these maintenance times need to be shortened accordingly.
2. Geographic location and environmental conditions.

PERFORMANCE MAINTENANCE FOR BATTERY

Battery maintenance has to be done by professional or authorized personnel. Battery maintenance needs to be operated after switching off the machine. If the machine is not in use for 6 months or a long time, safety maintenance must be carried out and maintenance records must be made.

The details are as follows:

1. Check whether each power switch can be effectively switched on or off.
2. Check whether the overload protector is working effectively.
3. Check whether the internal cables are broken or softened and whether the connectors are effectively connected.
4. Check whether the internal channel of the battery pack is unblocked and has no blockage that cause poor ventilation.

MAINTENANCE PLAN PROCEDURES FOR BATTERY MAINTENANCE

• www.atlascopco.com

References

• Atlas Copco | Home of Industrial Ideas

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