HACH SC4500 Conductivity Module User Manual

June 14, 2024
HACH

DOC023.97.90775
Conductivity Module
10/2022, Edition 1

User Instructions

Section 1 Specifications

Specifications are subject to change without notice.
Table 1 Contacting conductivity

Specification Details
Measuring range Cell constant 0.05: 0–100 μS/cm

Cell constant 0.1: 0–200 μS/cm
Cell constant 0.5: 0–1000 μS/cm
Cell constant 1: 0–2000 μS/cm
Cell constant 5: 0–10,000 μS/cm
Cell constant 10: 0–200,000 μS/cm
Response time| 0.5 seconds
Repeatability/precision (0–20 µS/cm)| ±0.1/0.1 μS/cm
Precision (20–20,000 µS/cm)| ±0.5% of reading
Maximum cable length| 91 m (300 ft)
Warranty| 1 year; 2 years (EU)

Table 2 Inductive conductivity

Specification Details
Linearity ≥ 1.5 mS/cm: ±1% of reading; < 1.5 mS/cm: ±15 μS/cm
Measuring range 0–2000 mS/cm
Response time 0.5 seconds
Precision1 > 500 μS/cm: ±0.5% of reading; < 500 μS/cm: ±5 μS/cm
Maximum cable length 200 to 2000 μS/cm: 61 m (200 ft); 2000 to 2,000,000

μS/cm: 91 m (300 ft)
Warranty| 1 year; 2 years (EU)

Section 2 General information

In no event will the manufacturer be liable for damages resulting from any improper use of product or failure to comply with the instructions in the manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
2.1 Safety information
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solei responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.
2.1.1 Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
2.1.2 Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.
2.1.2 Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.

| This symbol, if noted on the instrument, references the instruction manual for operation and/or safety information.
---|---
| This symbol indicates that a risk of electrical shock and/or electrocution exists.
| This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and indicates that care must be taken to prevent damage with the equipment.
****| Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.

2.2 Icons used in illustrations

**** **** **** **** ****
Manufacturer supplied parts User supplied parts Look Listen Do one of

these options

2.3 Product overview
The conductivity module lets a digital SC Controller connect to an analog sensor. The module connects to one of the analog module slots (slot 3 or 4) in the controller.
For calibration and operation of the sensor, refer to the sensor user manual and the SC Controller documentation.
2.4 Product components
Make sure that all components have been received. Refer to Figure 1. If any items are missing or damaged, contact the manufacturer or a sales representative immediately.
Figure 1 Product components

  1. Module connector
  2. Conductivity module
  3. Label with wiring information

2.5 Modbus registers
A list of Modbus registers is available for network communication. Refer to the manufacturer’s website for more information.

Section 3 Installation

DANGER
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.
DANGER
Electrocution hazard. Remove power from the instrument before this procedure is started.
DANGER
Electrocution hazard. High voltage wiring for the controller is conducted behind the high voltage barrier in the controller enclosure. The barrier must remain in place unless a qualified installation technician is installing wiring for power, alarms, or relays.
WARNING
Electrical shock hazard. Externally connected equipment must have an applicable country safety standard assessment.
NOTICE
Make sure that the equipment is connected to the instrument in accordance with local, regional and national requirements.
NOTICE
Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity, resulting in degraded performance or eventual failure.
Refer to the steps in this procedure to prevent ESD damage to the instrument:

  • Touch an earth-grounded metal surface such as the chassis of an instrument, a metal conduit or pipe to discharge static electricity from the body.
  • Avoid excessive movement. Transport static-sensitive components in anti-static containers or packages.
  • Wear a wrist strap connected by a wire to earth ground.
  • Work in a static-safe area with anti-static floor pads and work bench pads.

3.2 Install the module
To install the module and connect the sensor, refer to the illustrated steps that follow and the applicable wiring table (Table 4 or Table 5).
Notes:

  • Make sure that the controller is compatible with the conductivity module. Contact technical support.

  • Make sure that the routing of the sensor cable prevents exposure to high electromagnetic fields (e.g., transmitters, motors and switching equipment). Exposure to these fields can cause inaccurate results.

  • To keep the enclosure rating, make sure that all unused electrical access holes are sealed with an access hole cover.

  • To maintain the enclosure rating of the instrument, unused cable glands must be plugged.

  • Connect the module to one of the two slots on the right side of controller (slots 3 and 4). Refer to Figure 2. The controller has two analog module slots. The analog module slots are internally connected to the sensor channel. Make sure that the analog module and the digital sensor are not connected to the same channel.
    Note: Make sure that only two sensors are installed in the controller. Although two analog module ports are available, if a digital sensor and two modules are installed, only two of the three devices will be seen by the controller.

  • Turn the rotatory switch of the module to configure the module based on the applicable sensor. Refer to Table 3.

Figure 2 Conductivity module slots

  1. Analog module slot—Channel 1
  2. Analog module slot—Channel 2

Turn the rotatory switch of the module to configure the module based on the applicable sensor. Refer to Table 3.
Table 3 Module configuration

Switch position Sensor type
1 Contacting conductivity sensor
2 Inductive conductivity sensor
--- ---

Table 4 Conductivity sensor wiring

Terminal Description Sensor
83xx that uses Z08319=A=1115 2 83xx that uses Z08319=A=00xx
2 Contacting sensor (3400 series GLI) **Inductive sensor (3700

series GLI)**
1| Inner electrode| Black| White (yellow connector)| Black| Green
2| Signal ground/Temp| —| —| —| Yellow
3| Inner shield| —| —| Clear| —
4| Shield| —| —| —| Black
5| —| —| —| —| —
6| —| —| —| —| —
7| Temp| White| Black| Blue| —
8| —| —| —| —| —
9| Shield| Transparent and transparent (foil)| White (2x) (orange connector)| —| Clear
10| Temp| Blue| Blue| White| Red
11| Outer electrode/Receive high| Red| Red| Red| White
12| Receive low| —| —| —| Blue
Notes:| —| —| Connect the clear wire with the black band to the controller housing.| —

Table 5 Conductivity sensor wiring

Terminal Description Sensor
Crimson 5395 and 5396 with AS9 cable LZY082
1 Inner electrode Outer stranded wire (copper)
2 Signal ground/Temp
3 Inner shield
4
5
6
7 Temp
8
9 Shield
10 Temp
11 Outer electrode/Receive high Transparent (core)
12 Receive low
Notes: The brown wire is not used.

²Only sensors with compatible cell constants can be used.

Section 4 Configuration

Refer to the controller documentation for instructions. Refer to the expanded user manual on the manufacturer’s website for more information.

HACH COMPANY World Headquarters
P.O. Box 389, Loveland, CO 80539-0389 U.S.A.
Tel. 970-669-3050
800-227-4224 (U.S.A. only)
Fax 970-669-2932
orders@hach.com
www.hach.com| HACH LANGE GMBH
Willstätterstraße 11
D-40549 Düsseldorf, Germany
Tel. +49 (0) 2 11 52 88-320
Fax +49 (0) 2 11 52 88-210
info-de@hach.com
www.de.hach.com| HACH LANGE Sarl
6, route de Compose
1222 Veenas
SWITZERLAND
Tel. +41 22 594 6400
Fax +41 22 594 6499
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© Hach Company/Hach Lange GmbH, 2022.
All rights reserved. Printed in U.S.A.

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