ESAB Renegade ES 210i MMA Live TIG Welder Instruction Manual

ESAB Renegade ES 210i MMA Live TIG Welder

Instruction Manual

0463 856 001 GB 20231023

Specifications

• Model: Renegade ES 210i
• Valid for: HA 203 YY-XXXXXX

Table of Contents

1. Safety
2. Introduction
3. Technical Data
4. Installation
5. Operation

Safety

Meaning of symbols
The following symbols are used throughout this manual to indicate important safety information:

• !
• ?
• X

Safety precautions
Before operating the Renegade ES 210i, please read and understand all safety precautions listed in this section. Failure to follow these precautions may result in serious injury or damage to the equipment.

Introduction

Equipment
The Renegade ES 210i is a versatile welding machine designed for use in various applications. It features advanced TIG and MMA welding capabilities, making it suitable for both professional and DIY projects.

Technical Data

ECO design information
The Renegade ES 210i is designed to be energy-efficient, reducing power consumption and minimizing environmental impact. It complies with the latest ECO design standards and regulations.

Installation

Location
Choose a well-ventilated area with sufficient space for the Renegade ES 210i. Ensure there are no flammable materials nearby and that the machine is placed on a stable, level surface.

Lifting instructions
When lifting the Renegade ES 210i, use the designated lifting points and follow proper lifting techniques to avoid injury. The machine is equipped with handles and lifting eyes for easy transportation.

Mains supply
Connect the Renegade ES 210i to a suitable mains power supply using the provided power cord. Ensure the power supply matches the machine’s voltage and frequency requirements specified in the technical data section.

Operation

Overview
The Renegade ES 210i offers a user-friendly interface and intuitive controls for easy operation. It features various welding modes, including TIG and MMA, allowing you to select the appropriate mode for your welding needs.

Connections and control devices
Before starting the welding process, ensure all necessary connections are made, including welding and return cables. Familiarize yourself with the control devices, such as the power switch, fan control, and remote control options.

TIG welding
To perform TIG welding with the Renegade ES 210i, follow these steps:

1. Prepare the welding area and secure the workpiece.
2. Connect the TIG torch to the machine.
3. Adjust the welding parameters, such as current and gas flow rate.
4. Activate the TIG welding mode on the control panel.
5. Start the arc and perform the welding operation.

MMA welding
To perform MMA welding with the Renegade ES 210i, follow these steps:

1. Prepare the welding area and secure the workpiece.
2. Connect the MMA electrode holder to the machine.
3. Select the appropriate electrode and adjust the welding parameters.
4. Activate the MMA welding mode on the control panel.
5. Strike the arc and perform the welding operation.

Connecting welding and return cables
Prior to welding, ensure that the welding and return cables are securely connected to their respective terminals on the Renegade ES 210i. Use appropriate cable connectors and tighten them properly to ensure a stable electrical connection.

Turning the power on/off
To turn on the Renegade ES 210i, locate the power switch on the control panel and toggle it to the “ON” position. To turn off the machine, simply toggle the power switch to the “OFF” position.

Fan control
The Renegade ES 210i is equipped with a fan for cooling purposes. The fan operates automatically to maintain optimal operating temperatures. It is recommended to keep the fan control setting at the default setting for normal operation.

Thermal protection
The Renegade ES 210i is equipped with thermal protection to prevent overheating. If the machine reaches a certain temperature threshold, it will automatically shut down to protect itself. Allow the machine to cool down before resuming operation.

Remote control
The Renegade ES 210i supports remote control operation, allowing you to adjust welding parameters remotely. Refer to the user manual for instructions on how to connect and use the remote control feature.

Functions and symbols
The control panel of the Renegade ES 210i features various functions and symbols that provide information about the machine’s status and settings. Familiarize yourself with these functions and symbols for proper operation.

Setting panel
The setting panel on the Renegade ES 210i allows you to adjust welding parameters, such as current, voltage, and pulse settings. Use the navigation buttons to navigate through the settings menu and make the desired adjustments.

Navigation
Use the up, down, left, and right buttons on the settings panel to navigate through the menu options. Press the “Enter” button to select a menu option or confirm a setting change.

MMA settings
The Renegade ES 210i offers various settings specific to MMA welding, such as electrode type, arc force, and hot start. Refer to the user manual for detailed instructions on adjusting these settings based on your welding requirements.

FAQ

How do I change the welding mode?
To change the welding mode, use the mode selection button on the control panel. Press the button to cycle through the available modes until you reach the desired one.

How do I activate the thermal protection feature?
The thermal protection feature is activated automatically when the machine detects excessive heat. There is no need to manually activate it.

Can I use the Renegade ES 210i with a generator?
Yes, the Renegade ES 210i can be used with a generator. Ensure that the generator meets the minimum power requirements specified in the technical data section of the user manual.

Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!

DANGER! This means immediate hazards which, if not avoided, will result in immediate, serious personal injury or loss of life.
WARNING! This means potential hazards which could result in personal injury or loss of life.
CAUTION! This means hazards which could result in minor personal injury.

WARNING!
Before use, read and understand the instruction manual and follow all labels, employer´s safety practices, and Safety Data Sheets (SDSs).

Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well-acquainted with the operation of the equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:
   • its operation
   • location of emergency stops
   • its function
   • relevant safety precautions
   • welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
   • no unauthorized person is stationed within the working area of the equipment when it is started up
   • one is unprotected when the arc is struck or work is started with the equipment
3. The workplace must:
   • be suitable for the purpose
   • be free from drafts
4. Personal safety equipment:
   • Always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves
   • Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns
5. General precautions:
   • Make sure the return cable is connected securely
   • Work on high-voltage equipment may only be carried out by a qualified electrician
   • Appropriate fire extinguishing equipment must be marked and close at hand
   • Lubrication and maintenance must not be carried out on the equipment during operation

If equipped with an ESAB cooler
Use ESAB-approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the “ACCESSORIES” chapter in the instruction manual.

WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and cutting.

ELECTRIC SHOCK: Can kill

• Install and ground the unit with an instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves, or wet clothing.
• Insulate yourself from work and the ground.
• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS: Can be dangerous to health

• Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers.
• Exposure to EMF may have other unknown health effects.
• Welders should use the following procedures to minimize exposure to EMF:
  • Route the electrode and work cables together on the same side of your body. Secure them with tape when possible. Do not place your body between the torch and work cables. Never coil the torch or work cable around your body. Keep welding power sources and cables as far away from your body as possible.
  • Connect the work cable to the workpiece as close as possible to the area being welded.

FUMES AND GASES : Can be dangerous to health

• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.

ARC RAYS: Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.
• Protect bystanders with suitable screens or curtains.

NOISE : Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

MOVING PARTS : Can cause injuries

• Keep all doors, panels, and covers closed and securely in place. Have only qualified people remove covers for maintenance and troubleshooting as necessary. Reinstall panels or covers and close doors when service is finished and before starting the engine.
• Stop the engine before installing or connecting the unit.
• Keep hands, hair, loose clothing,and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure that there are no inflammable materials nearby.
• Do not use oit n closed containers.

HOT SURFACE: Parts can burn

• Do not touch parts barehanded.
• Allow a cooling period before working on equipment.
• To handle hot parts, use proper tools and/or insulated welding gloves to prevent burns.

MALFUNCTION
Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!
This product is solely intended for arc welding.

WARNING!
Do not use the power source for thawing frozen pipes.

CAUTION!
Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances.

NOTE!
Dispose of electronic equipment at the recycling facility! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment and its implementation by national law, electrical and/or electronic equipment that has reached the end of its life must be disposed of at a recycling facility. As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website.

INTRODUCTION

The Renegade ES 210i is an inverter-based power source intended for MMA (Manual Metal Arc) and TIG (Tungsten Inert Gas) welding. ESAB accessories for the product can be found in the “ACCESSORIES” chapter of this manual.

Equipment
The power source is supplied with:

• Work clamp headset
• Electrode holder leadset
• Shoulder strap
• Safety Manual
• Quick setup guide

TECHNICAL DATA

Renegade ES 210i

Outlet Voltage| 230 V ±15%,

1~ 50/60 Hz

| 115 V ±15%,

1~ 50/60 Hz

Primary current
I max| 26 A| 29 A
No-load power demand when in energy-saving mode| ****

<50 W

| ****

<50 W

Setting range
MMA| 5-180 A| 5-110 A
TIG| 5-210 A| 5-140 A
Permissible load at MMA
25 % duty cycle| 180 A / 27.2 V| 110 A / 24.4
60 % duty cycle| 116 A / 24.6 V| 71 A / 22.8 V
100% duty cycle| 90 A / 23.6 V| 55 A / 22.2 V
Permissible load at TIG
25 % duty cycle| 210 A / 18.4 V| 140 A / 15.6 V
60 % duty cycle| 135 A / 15.4 V| 90 A / 13.6 V
100% duty cycle| 105 A / 14.2 V| 70 A / 12.8 V
Apparent power I 2 at maximum current| 6.1 kVA| 3.33 kVA
Active power I 2 at maximum current| 6 kW| 3.3 kW
Power factor at maximum current
MMA| 0.99
TIG| 0.99
Efficiency at maximum current
MMA| >80%
TIG| >80%
Open-circuit voltage U 0 max
VRD 35 V deactivated| 78 V
VRD 35 V activated| <30 V
Operating temperature| -10 to +40°C (+14 to 104°F)
Transportation temperature| -20 to +55°C (-4 to +161°F)
Constant sound pressure when idling| <70 db
Dimensions l × w × h| 460 × 200 × 320 mm (18.1×7.9×12.6 in.)
Weight| 9.9 kg (21.8 lbs)
Insulation class| F
Enclosure class| IP 23
Application class| ****

Duty cycle
The duty cycle refers to the time as a percentage of ten minutes that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.

Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use.

Application class
The symbol indicates that the power source is designed for use in areas with increased electrical hazards.

ECO design information
The equipment has been designed to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU.

Efficiency and idle power consumption:

The value of efficiency and consumption in an idle state has been measured by method and conditions defined in the product standard EN 60974-1:2012.

The manufacturer’s name, product name, serial number, and date of production can be read from the rating plate.

1. Product name
2. Manufacturer’s name and address
3. Serial number
   • Manufacturing location code
   • Revision level (last digit of year and week number)
   • Year & week produced (last two digits of year and week number)
   • Sequential number system (each week starts with 0001)

INSTALLATION

The installation must be carried out by a professional.

CAUTION!
This product is intended for industrial use. In a domestic environment, this product may cause radio interference. It is the user’s responsibility to take adequate precautions.

Location
Position the power source so that cooling air inlets and outlets are not obstructed.

• A ; Minimum 200 mm (8 in.)
• B ; Minimum 200 mm (8 in.)

WARNING!
Secure the equipment – particularly if the ground is uneven or sloping.

Lifting instructions
These units are equipped with a handle for carrying purposes.

WARNING!
Electric shock can kill. Do not touch live electrical parts. Disconnect input power conductors from the de-energized supply line before moving the welding power source.

WARNING!
Falling equipment can cause serious personal injury and equipment damage.

Lift the unit with a handle on top of the case.

Mains supply

NOTE!

Mains supply requirements
This equipment complies with IEC 61000-3-12 provided that the short-circuit power is greater than or equal to Sscmin at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power greater than or equal to Sscmin.

1. Rating plate with supply connection data.

Recommended fuse sizes and minimum cable area for the Renegade ES 210i

| Renegade ES 210i
Supply voltage| 230 V AC| 115 V AC
Mains cable area| 2.5 mm2| 2.5 mm2
Maximal current rating I max

MMA/Stick (SMAW)

| 26 A| 29 A
I 1eff MMA/Stick (SMAW)| 13 A| 14.5 A
Fuse anti-surge type D MCB| 20 A| 20 A
Maximum recommended extension cord length| 100 m (328 ft)| 100 m (328 ft)
Minimum recommended extension cord size| 2.5 mm2| 2.5 mm2

Supply from power generators
The power source can be supplied from different types of generators. However, some generators may not provide sufficient power for the welding power source to operate correctly. Generators with Automatic Voltage Regulation (AVR) or with an equivalent or better type of regulation, with a rated power of 7 kW are recommended.

WARNING!
If used under 115 VAC input supply, the supply plug must be higher than 20 A.

OPERATION

Overview
General safety regulations for handling the equipment can be found in the “SAFETY” chapter of this manual. Read it through before you start using the equipment!

NOTE!
When moving the equipment use the intended handle. Never pull the cables.

WARNING!
Electric shock! Do not touch the workpiece or the welding head during operation!

Connections and control devices

1. Setting panel
2. Positive welding terminal
3. Negative welding terminal
4. Power cable
5. Mains power supply switch, I/O
6. Remote socket

TIG welding
TIG welding melts the metal of the workpiece, using an arc initiated from a non-consuming tungsten electrode. The weld pool and electrode are protected by a shielding gas that usually consists of an inert gas. For TIG welding, the welding power source shall be supplemented with:

• a TIG torch with a gas valve
• a gas hose connected to the gas supply input (using a hose clamp)
• an argon gas cylinder
• an argon gas regulator
• a tungsten electrode
• a return cable (with clamp)

This power source performs Live TIG start. The tungsten electrode is placed against the workpiece. When lifted away from the workpiece the arc is struck at a limited current level.

MMA welding

MMA welding may also be referred to as welding with covered electrodes. The arc melts the electrode as well as a local part of the workpiece. The coverage, when melting, forms a protective slag and creates a shielding gas to protect the weld pool from atmospheric contamination.

For MMA welding the power source shall be supplemented with:

• welding cable with electrode holder
• return cable with clamp

Connecting welding and return cables
The power source has two outputs, a positive welding terminal (+) and a negative welding terminal (-), for connecting welding and return cables. The output to which the welding cable is connected depends on the welding method or type of electrode used. Connect the return cable to the other output on the power source. Secure the return cable’s contact clamp to the workpiece, and make sure that there is good contact between the workpiece and the output for the return cable on the power source.

• For TIG welding, the negative welding terminal (-) is used for the welding torch and the positive welding terminal (+) is used for the return cable.
• For MMA welding, the welding cable can be connected to the positive welding terminal (+) or negative welding terminal (-), depending on the type of electrode used. The connection polarity is stated on the electrode packaging.

Turning the power on/off
Turn on the power by turning the switch to the “ON” (I) position. Turn the unit off by turning the switch to the “O” position. Whether the power supply is interrupted or the power source is switched off in the normal manner, weld programs are stored so that they are available the next time the unit is started.

CAUTION!
Do not turn off the power source during welding (with load).

Fan control
The ES 210i is fitted with a fan as an additional feature. When the cooling fan is not in use, the fan will automatically turn off.

This has two advantages:

1. To minimize power consumption,
2. To minimize the amount of pollutants absorbed into the power source, such as dust.

NOTE!
When cooling is required, the fan will operate otherwise it will automatically turn off.

Thermal protection
The power source includes thermal protection against overheating. When overheating occurs the welding is stopped and the overheating indicator on the panel will be lit and an error message ERR 206 shows in the display. The protection is automatically reset when the temperature has been sufficiently reduced.

Remote control
Connect the remote control on the rear side of the power source and activate the remote control by pressing the remote control button on the panel (remote control indicator being lit when activated). When the remote control is activated the control panel is locked for interaction but displays welding data.

Should a remote device be connected the maximum output current of the power source will be determined by the front panel control knob, irrespective of the remote control device setting.

Functions and symbols

MMA welding
MMA welding may also be referred to as welding with coated electrodes. Striking the arc melts the electrode, and its coating forms protective slag. For MMA welding the power source shall be supplemented with:

• welding cable with electrode holder
• return cable with clamp

Arc force
The arc force function determines how the current changes in response to variations in arc length during welding. Use a low value of arc force to get a calm arc with little spatter and use a high value to get a hot and digging arc. Arc force only applies to MMA welding.

Hot start
The hot start function temporarily increases the current at the beginning of the weld. Use this function to reduce the risk of insufficient fusion and electrode sticking and scratching. Hot start only applies to MMA welding.

Cel 6010
Optimized arc characteristics for cellulosic electrodes, such as 6010.

TIG welding
TIG welding melts the metal of the workpiece, an arc initiated from a non- consuming tungsten electrode. The weld pool and electrode are protected by shielding gas.

For TIG welding, the welding power source shall be supplemented with:

• a TIG torch with a gas valve
• an argon gas cylinder
• an argon gas regulator
• tungsten electrode

This power source performs Live TIG start. The tungsten electrode is placed against the workpiece and presses the torch trigger. When lifted away from the workpiece the arc is struck at a limited current level.

Voltage Reduction Device (VRD)
The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorized ESAB service technician to activate this function.

Setting panel

1. Welding program buttons, see section “Weld program”
2. Display shows set or measured value
3. Button to select welding method: Live TIG or MMA
4. Set indicator
5. Cel 6010 (Choice of electrode type “cellulose” for MMA welding)
6. Button to activate and deactivate remote control unit
7. Knob for setting data
8. Current set and measure value / Voltage measure value
9. Hot start indicator
10. Arc force indicator
11. Parameter selection button, selection indicated by (8, 9, 10).
12. Overheating indicator.
13. VRD function (reduced open-circuit voltage) indicator.

Navigation

Parameter selection
By pressing the button (11) different values can be shown and changed. Use the knob (7) to change the values. The sequence is:

1. Set current value.
2. Measured current value.
3. Measured voltage value.
4. Hot start, setting range: 0-99%, default: 20%. (only MMA)
5. Arc force, 0-99%, default: 50%. (only MMA)

Set parameter
The set indicator (4) will be lit when a displayed value can be changed. It cannot be changed from the panel when a remote control is activated. Trying to change a value while in measured value mode will result in automatically moving to set current value mode. The set indicator (4) is off when measured values are shown.

Weld program
For each welding process (MMA/TIG) three different weld programs can be stored in the setting panel memory (1). Press the selection button 1, 2, or 3 for 3 seconds to store a weld program in the memory. The memory indicator will be lit when finished. To switch between the different weld programs press buttons 1, 2, or 3.

Remote control
Connect the remote control on the rear side of the power source and activate it by pressing the remote control button (7) on the panel (remote control indicator being lit when activated). When the remote control is activated the control panel is locked for interaction but displays actual welding data.

MMA settings

Hidden MMA functions
There are hidden functions in the control panel. To access the functions, press the parameter selection button for 3 seconds (refer to section SETTING PANEL for button placement). The display shows a letter and a value. Select the function by pressing the same button. The knob is used to change the value of the selected function. To exit hidden functions, press the button for 3 seconds again.

Measured values

Measured current
The measured value in the display for welding current A is an arithmetic average value.

Measured voltage
The measured value in the display for arc voltage V is an arithmetic average value.

MMA functions explanation

Arc force
The arc force function determines how the current changes in response to variations in arc length during welding. Use a low value of arc force to get a calm arc with little spatter and use a high value to get a hot and digging arc. Arc force only applies to MMA welding.

Hot start
The hot start function temporarily increases the current at the beginning of the weld, thus reducing the risk of lack of fusion in the starting point. Hot start only applies to MMA welding.

MAINTENANCE

WARNING!
The main supply must be disconnected during cleaning and maintenance.

CAUTION!
Only persons with the appropriate electrical knowledge (authorized personnel) may remove the safety plates.

CAUTION!
The product is covered by the manufacturer’s warranty. Any attempt to carry out repair work by non-authorized service centers or personnel will invalidate the warranty.

NOTE!
Regular maintenance is important for safe and reliable operation.

NOTE!
Perform maintenance more often during severe dusty conditions.

Before each use – make sure that:

• The product and cables are not damaged,
• The torch is clean and not damaged.

Routine maintenance
Maintenance schedule during normal conditions. Check equipment before every use.

• the welding process
• the arc time
• the working environment

CAUTION!
Make sure that the cleaning procedure is done in a suitable prepared workspace.

CAUTION!
During cleaning, always wear recommended personal safety equipment, such as ear plugs, safety glasses, masks, gloves, and safety shoes.

CAUTION!
The cleaning procedure should be carried out by an authorized service technician.

1. Disconnect the power source from the main supply.
   WARNING! Wait at least 30 seconds for the capacitors to discharge before continuing.

2. Remove the four screws holding the right side panel (R) and remove the panel.

3. Clean the right side of the power source, using dry compressed air with reduced pressure.
   NOTE! Since the power source contains one “dirty side” (the right side) and one “clean side” (the left side), it is important that you do not remove the left side panel before cleaning the right side of the power source.

4. Remove the four screws holding the left side panel (L) and remove the panel.

5. Clean the left side of the power source, using dry compressed air with reduced pressure.

6. Make sure that there is no dust left on any part of the power source.

7. Reassemble the power source after cleaning and perform testing according to IEC 60974-4. Follow the procedure in the section “After repair, inspection and test” in the Service manual.
   NOTE! When reattaching the right side panel, make sure the IP shield on the inside of the panel is in the correct position. The IP shield should be angled approximately 90° into the power source, so that it is positioned between the welding outlet connector and the transformer outlets.

8. Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6).

TROUBLESHOOTING

Perform these checks and inspections before sending for an authorized service technician.

Check that the mains voltage is disconnected before starting any type of repair action.

Check that the welding and return cables are correctly connected to the power source.
Make sure that the return clamp has good contact with the workpiece.
Check that the correct electrodes and polarity are being used. For polarity, check electrode packaging.
Check that the correct Welding current (A) is set.
Adjust Arc Force and Hot Start.
TIG welding problems| Check the welding process is set for Live TIG as necessary.
Check that the TIG torch and return cables are correctly connected to the power source.
Make sure that the return clamp has good contact with the workpiece.
Make sure that the TIG torch lead is connected to the negative welding terminal.
Make sure that the correct shielding gas, gas flow, welding current, filler rod placement, electrode diameter, and welding mode on the power source are used.
No arc| Check that the electrical power supply switch is turned on.
Check that the display is on to verify that the power source has power.
Check that the setting panel is displaying the correct values.
Check that welding and return cables are correctly connected.
Check the electrical power supply fuses.
Welding current is interrupted during welding| Check whether the Over Temperature LED (Thermal Protection) on the setting panel is on.
Continue with fault type “No Arc”.
The thermal protection trips frequently| Make sure the recommended duty cycle for the weld current has not been exceeded.

See section “Duty cycle” in the TECHNICAL DATA chapter.

Make sure the air inlets or outlets are not clogged.
Clean inside machine according to routine maintenance.

ERROR CODES

The error code is used to indicate that a fault has occurred in the equipment. Errors are indicated by the text “Err” followed by the error code number shown in the display. If several errors have been detected only the code for the last occurring error is displayed.

Error code descriptions
Error codes that the user can handle are listed below. If any other error code appears, contact an authorized ESAB service technician.

The temperature of the power source is too high. An LED indicating temperature fault is also lit on the panel. A temperature fault is indicated by the overheating indicator on the control panel.

Action: The error code will automatically disappear and the LED indicating temperature fault will be turned off when the power source has cooled down and is ready for use again. If the error persists, contact a service technician.

ORDERING SPARE PARTS

CAUTION!
Repair and electrical work should be performed by an authorized ESAB service technician. Use only ESAB original spare and worn parts.

Renegade ES 210i is designed and tested by the international and European standards EN60974-1 and EN60974-10. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standards.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation, and spare part number by the spare parts list. This facilitates dispatch and ensures correct delivery.

APPENDIX

From serial number HA203-xx-xxxx

ORDERING NUMBERS

The three last digits in the document number of the manual show the version of the manual. Therefore they are replaced with * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual.

Technical documentation is available on the Internet at: www.esab.com

ACCESSORIES

For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00

manuals.esab.com

EU DECLARATION OF CONFORMITY ****

According to:

The Low Voltage Directive 2014/35/EU;

• The RoHS Directive 2011/65/EU;
• The EMC Directive 2014/30/EU;
• The Ecodesign Directive 2009/125/EC

Type of equipment
Arc welding power source

Type designation
ES 210i from serial number HA 203 YY XXXXXXX and Y represent digits, Oto9 in the serial number, where YY indicates year of production.

Brand name or trademark

ESAB Manufacturer or his authorized representative established within the EEA ESABAB Lindholmsallen 9, Box 8004, SE-402 77 G6teborg, Sweden Phone: +46 31 50 90 00, www.esab.com

The following EN standards and regulations in force within the EEA has been used in the design:

EN IEC 60974-1:2018/A1:2019Arc Welding Equipment – Part 1: Welding power sources

EU reg. no. 2019/1784 Ecodesign requirements for welding equipment pursuant to Directive 2009/125/EC
EN 60974-10:2014 Arc Welding Equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional Informa tion:
Restrictive use, Class A equipment, intended for use in locations other than residential. The ES 210i are part of the ESAB Renegade product family.

By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorized representative established within the EEA, that the equipment in question complies with the safety and environmental requirements stated above.

Place/Date

UK DECLARATION OF CONFORMITY

According to:

Electric Equipment (Safety) Regulations 2016; Electromagnetic Compatibility Regulations 2016; The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (as amended) The Ecodesign for Energy-Related Products and Energy Information Regulations 2021

Type of equipment
Arc welding power source

Type designation
ES 210i from serial number HA 203 YY XXXXXXX and Y represents digits, Oto 9 in the serial number, where YY indicates year of production.

Brand name or trademark ESAB
The manufacturer or his authorized representative established within United Kingdom ESAB Group (UK) Lid, 322High Holbom, London, VVC1V 7PB, United Kingdom www.esab.co.uk The following British Standards and Instruments in force within the United Kingdom has been used in the design:

Signature Pedro Muniz Standard Equipment Director

.  ENIEC60974-1:2018/A1:2019       Arc welding equipment – Part 1: Welding power sources

. EN 60974-10:2014                       Arc welding equipment – Part 1O:Electromagnetic compatibility (EMC)
.  UK S.I. 2021/745                        Requirements for welding equipment pursuant to the Ecodesign for

Energy-Related Products and Energy Information Regulations 2021

Additional Information:
Restrictive use, Class A equipment, intended for use in locations other than residential. ES 210iare part of ESAB Renegade product family.

By signing this document, the undersigned declares as the manufacturer, or the manufacturer’s authorized representative established within the UK,that the equipment in question complies with the safety and environmental requirements stated above.

Signatures GaryKisby Sales & Marketing Director,  CR ESAB Group UK Ireland London, 2022-06-07

References

• ESAB Manual Finder

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