ESAB EMP 205ic AC-DC Multi-Process Arc Welding Machine Instruction Manual
- June 3, 2024
- ESAB
Table of Contents
ESAB EMP 205ic AC-DC Multi-Process Arc Welding Machine Instruction
SAFETY- COPY
Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury
WARNING!
Before use, read and understand the instruction manual and follow all labels,
employer´s safety practices and Safety Data Sheets (SDSs).
Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well-acquainted with the operation of the equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment
- Anyone who uses the equipment must be familiar with:
- its operation
- location of emergency stops
- its function
- relevant safety precautions
- welding and cutting or other applicable operation of the equipment
- The operator must ensure that:
- no unauthorised person is stationed within the working area of the equipment when it is started up
- no-one is unprotected when the arc is struck or work is started with the equipment
- The workplace must:
- be suitable for the purpose
- be free from drafts
Personal safety equipment:
-
Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves -
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns
-
General precautions:
-
Make sure the return cable is connected securely
-
Work on high voltage equipment may only be carried out by a qualified electrician
-
Appropriate fire extinguishing equipment must be clearly marked and close at hand
-
Lubrication and maintenance must not be carried out on the equipment during operation
If equipped with ESAB cooler
Use ESAB approved coolant only. Non-approved coolant might damage the
equipment and jeopardize product safety. In case of such damage, all warranty
undertakings from ESAB cease to apply. Recommended ESAB coolant ordering
number: 0465 720 002. For ordering information, see the “ACCESSORIES” chapter
in the instruction manual.
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take
precautions when welding and cutting.
ELECTRIC SHOCK – Can kill
- Install and ground the unit in accordance with instruction manual.
- Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
- Insulate yourself from work and ground.
- Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS – Can be dangerous to health
- Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers.
- Exposure to EMF may have other health effects which are unknown.
- Welders should use the following procedures to minimize exposure to EMF:
- Route the electrode and work cables together on the same side of your body. Secure them with tape when possible. Do not place your body between the torch and work cables. Never coil the torch or work cable around your body. Keep welding power source and cables as far away from your body as possible.
- Connect the work cable to the workpiece as close as possible to the area being welded.
FUMES AND GASES – Can be dangerous to health
- Keep your head out of the fumes.
- Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.
ARC RAYS – Can injure eyes and burn skin
- Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.
- Protect bystanders with suitable screens or curtains.
NOISE – Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection
MOVING PARTS – Can cause injuries
- Keep all doors, panels and covers closed and securely in place. Have only qualified people remove covers for maintenance and troubleshooting as necessary. Reinstall panels or covers and close doors when service is finished and before starting engine.
- Stop engine before installing or connecting unit.
- Keep hands, hair, loose clothing and tools away from moving
FIRE HAZARD
- Sparks (spatter) can cause fire. Make sure that there are no inflammable materials nearby.
- Do not use on closed containers.
HOT SURFACE – Parts can burn
- Do not touch parts bare handed.
- Allow cooling period before working on equipment.
- To handle hot parts, use proper tools and/or insulated welding gloves to prevent burns.
MALFUNCTION – Call for expert assistance in the event of malfunction. PROTECT YOURSELF AND OTHERS
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes
CAUTION!
Class A equipment is not intended for use in residential locations where the
electrical power is provided by the public low-voltage supply system. There
may be potential difficulties in ensuring electromagnetic compatibility of
class A equipment in those locations, due to conducted as well as radiated
disturbances.
NOTE!
Dispose of electronic equipment at the recycling facility! In observance of
European Directive 2012/19/EC on Waste Electrical and Electronic Equipment and
its implementation in accordance with national law, electrical and/or
electronic equipment that has reached the end of its life must be disposed of
at a recycling facility. As the person responsible for the equipment, it is
your responsibility to obtain information on approved collection stations. For
further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website.
For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00