ESAB EMP 205ic AC/DC Multi Process Welder User Manual
- June 3, 2024
- ESAB
Table of Contents
EMP 205ic AC/DC Multi Process Welder
User Manual
Spare parts list
0463 661 001 GB 20220105
Valid for: 814-xxx-xxxx
EMP 205ic AC/DC Multi Process Welder
| Ordering number | Product | Notes |
|---|---|---|
| 0558 102 553 | Rebel EMP205ic AC/DC |
Spare parts may be ordered through your nearest ESAB dealer, see esab.com.
When ordering, please state product type, serial number, denominations and
ordering numbers according to the spare parts list. This facilitates dispatch
and ensures correct delivery.
Maintenance and repair work should be performed by an experienced person, and
electrical work only by a trained electrician. Use only recommended spare
parts.
Housing parts
| Item | Qty | Ordering no. | Denomination | Notes |
|---|---|---|---|---|
| 1 | 1 | 0558 102 397 | Side Frame, Power Side | |
| 2 | 2 | Barrel nut | M6×35 | |
| 3 | 1 | 0558 102 398 | Side Frame, Spool Side | |
| 4 | 2 | 0558 102 664 | Barrel bolt | M6×175 |
| 5 | 8 | Socket head screw | M6×1×18 | |
| 6 | 4 | 0558 102 399 | Handle | |
| 7 | 1 | 0558 102 400 | Top handle | |
| 8 | 2 | Flat washer | M6 | |
| 9 | 2 | Washer split lock | M6 | |
| 10 | 2 | Socket head screw | M6×1×45 | |
| 11 | 1 | 0558 102 401 | Side door, power side | |
| 12 | 6 | Socket head low profile screw | M4×10 | |
| 13 | 1 | 0558 102 402 | Front foot | |
| 14 | 1 | 0558 102 403 | Rear foot | |
| 15 | 4 | Socket head screw | M6×1×18 | |
| 16 | 1 | 0558 102 404 | Side door, spool side | |
| 17 | 1 | 0558 102 406 | Hinge | |
| 18 | 4 | Washer | M4×8 | |
| 19 | 4 | Cap screw | M4×8 | |
| 20 | 2 | 0558 102 407 | Hinge pin | |
| 21 | 2 | Lock nut | M5 | |
| 22 | 1 | 0558 102 405 | Roller latchassembly | |
| 23 | 2 | Screw | M4×16 | |
| 24 | 2 | Flat washer | M4×9 | |
| 25 | 2 | Lock nut | M4×0.7 |
Connection parts
| Item | Qty | Ordering no. | Denomination | Notes |
|---|---|---|---|---|
| 1 | 1 | 0558 102 408 | Wire feeder mechanism | |
| 2 | 1 | 0558 102 647 | 8-pin Remote Cable Assembly | |
| 3 | 1 | 0558 102 411 | Brake hub kit | |
| 4 | 1 | 0558 102 648 | MIG Solenoid Gas Assembly | |
| 5 | 0558 102 649 | TIG Solenoid Gas Assembly | ||
| 6 | 1 | 0558 102 925 | Dual Solenoid Bracket | |
| 7 | 1 | 0558 102 650 | LED Wire Harness Assembly | |
| 8 | 3 | 0558 102 414 | Gas connector, CSA | |
| 9 | 1 | 0558 102 415 | Main supply switch | |
| 10 | 1 | 0558 102 521 | Circuit breaker | |
| 11 | 1 | 0558 102 646 | Fan Bracket Assembly | |
| 12 | 1 | 0558 102 651 | Protective Mylar Sheet | |
| 13 | 1 | 0558 102 410 | Brake hub nut | |
| 14 | 2 | 0558 102 418 | OKC Contact, Female | |
| 15 | 1 | 0558 102 419 | Polarity Change Cable Assembly |
User-interface parts
| Item | Qty | Ordering no. | Denomination | Notes |
|---|---|---|---|---|
| 1 | 1 | 0464 663 074 | EMP 205ic panel assembly | |
| 2 | 2 | 0558 102 423 | Encoder for small knob | |
| 3 | 1 | 0558 102 424 | Encoder for large knob | |
| 4 | 1 | 0558 102 438 | Replaceable display lens | |
| 5 | 2 | 0558 102 440 | Knob, small | |
| 6 | 1 | 0558 102 441 | Knob, large | |
| 7 | 1 | 0558 102 653 | EMP 205ic lens assembly kit |
Control/power module parts
| Item | Qty | Ordering no. | Denomination | Notes |
|---|---|---|---|---|
| 1 | 1 | 0558 102 655 | AC/DC Module | |
| 2 | 1 | 0558 102 654 | Main Power PCBA | |
| 3 | 1 | 0558 102 607 | Control PCBA | |
| 4 | 1 | 0558 102 659 | Output Inductor Assembly | |
| 5 | 1 | 0558 102 661 | Main Transformer Assembly | |
| 6 | 1 | 0464 637 011 | HF Inductor Assembly | |
| 7 | 1 | 0558 102 657 | HF PCBA | |
| 8 | 1 | 0464 637 012 | HF Bypass PCBA | |
| 9 | 1 | 0558 102 658 | IPS PCBA | |
| 10 | 1 | 0558 102 662 | Strain relief assembly | |
| 11 | 1 | 0464 637 014 | Mains Cable with Input Power Plug | |
| 12 | 1 | 0558 102 417 | Current sensor | |
| 13 | 1 | 0465 689 003 | Fan PCBA EMP 205 |
Item| Qty| Ordering No.| Denomination| Wire type|
Wire dimensions
---|---|---|---|---|---
1
| 1| 0558 102 326| Wire outlet guide| Fe/SS/ Flux Cored| 0.030 in. / 0.035 in.
/ 0.045 in.
(0.7 mm / 0.8 mm / 1.1 mm )
1| 0558 102 327| Wire outlet guide| Fe/SS/ Flux Cored| 0.024 in. (0.6 mm)
2| 1| 0558 102 328| Wire inlet guide| Fe/SS/ Flux Cored| 0.024 in. / 0.030 in.
/ 0.035 in. / 0.045 in. (0.6 mm / 0.7 mm / 0.8 mm / 1.1 mm)
3| 1| 0558 102 334| Key-drive shaft| N/A| N/A
4
| 1| 7977036| Feed roll “V” groove| Fe/SS| 0.024 in. / 0.030 in.
(0.6 mm / 0.7 mm)
1| W4014800| Feed roll “V” groove| Fe/SS| 0.024 in. / 0.035 in.
(0.6 mm / 0.8 mm)
1| 7977732| Feed roll “V” knurled| Flux Cored| 0.030 in. / 0.035 in.
(0.7 mm / 0.8 mm)
1| 7044277| Feed roll “V” knurled| Flux Cored| 0.045 in. (1.1 mm)
5| 1| 0558 102 518| Feed roller retaining knob| N/A| N/A
6| 1| 0558 102 331| Pressure arm complete assembly| N/A| N/A
7| 1| 0558 102 330| Screw| N/A| N/A
8| 1| 0558 102 332| MIG torch locking knob| N/A| N/A
9| 1| 0558 102 329| Locking knob (Wire tension)| N/A| N/A
A WORLD OF PRODUCTS AND SOLUTIONS.
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0)
31 50 90 00