REER 8541641 RFID Safety Switch Instruction Manual

June 14, 2024
Reer

REER 8541641 RFID Safety Switch

REER-8541641-RFID-Safety-Switch-PRODUCT

Product Information

  • Specifications
    • Product Name: R-Safe RRFID
    • Model Number: 8541641
    • Revision: 0
    • Date: 16/02/2023
  • Package Contents
    • RFID Sensor
    • Actuator
    • Sensor+Actuator
    • Safety caps
    • Quick installation guide
  • Precautions
    • Before installing the product, it is important to perform a specific risk analysis by the requirements of the Machinery Directive (2006/42/EC). REER guarantees the functional safety of R-Safe RFID but is not responsible for the performance of the system with a tightening torque of 0.8 … 1.5Nm.
  • Installation
    • To guarantee the correct and safe installation and operation of the RFID sensor, please follow these steps:
    • Consult the user manual contained at URL: www.reersafety.com/QR/8541641.
    • Mount the sensor to the fixed part of the safety gate/door and the actuator to the moving part.
    • Use a tightening torque of 0.8 … 1.5Nm for the fixing screws.
    • Plug the supplied caps into the housing of the fixing screws as shown in the assembly diagram. These plugs reduce the risk of tampering with the product as indicated in the EN ISO 14119 standard.
    • Place the sensor and actuator facing each other with the centering marks at a distance d.
  • Actuation Direction and Distanced
    • Actuation direction 1: 6mm < d < 10mm
    • Actuation direction 2 and 3: 2mm < d < 10mm
  • Connections
    • Before supplying power to the product, carry out all connections. Please follow these guidelines:
    • The ground connection (0VDC) must be common to all system components.
    • Ensure that the connector is screwed in all the way to ensure correct operation of the product.
    • The R-Safe RFID sensor must be supplied with a voltage of 24VDC +/- 20% (IEC 60947-5-2).
    • Conductor size: 0.25 … 2.5 mm2.
    • We recommend the use of separate power supplies for the product and other electrical power equipment (electric motors, inverters, frequency converters) or other sources of disturbance.
    • For connections longer than 20m, use cables with a cross-section of at least 0.5mm2 (AWG16), (1mm2 over 50m).

Connection Signals

N. COLOR SIGNAL DESCRIPTION
1 Brown 24VDC 24VDC power supply
2 White INPUT1 OSSD input for serial connection 1
3 Blue 0VDC 0VDC power supply
4 Black OSSD1 Safety output OSSD1
5 Grey STATUS Sensor status output
6 Pink INPUT2 OSSD input for serial connection 2
7 Violet OSSD2 Safety output OSSD2
8 Orange RESTART/SERIAL EDM/Serial

FAQ

  • What is the minimum distance required between multiple sensors mounted close together?
    • A minimum distance of L = 150mm between the sensors must be observed to avoid interference.
  • Where can I find the user manual?
  • What is the recommended tightening torque for the fixing screws?
    • The recommended tightening torque for the fixing screws is 0.8 … 1.5Nm.
  • What is the recommended voltage for the R-Safe RFID sensor?
    • The recommended voltage for the R-Safe RFID sensor is 24VDC +/- 20% (IEC 60947-5-2).
  • What is the recommended conductor size for connections?
  • The recommended conductor size for connections is 0.25 … 2.5 mm2.
  • What is the recommended cable cross-section for connections longer than 20m?
  • For connections longer than 20m, use cables with a cross-section of at least 0.5mm2 (AWG16), (1mm2 over 50m).

PACKAGE CONTENTS

  • RFID Sensor
  • Actuator
  • Sensor+Actuator.
  • Safety caps.
  • Quick installation guide.

DIMENSION

To guarantee a correct and safe installation and operation of the RFID

MECHANICAL ASSEMBLY

Before installing the product, it is important to perform a specific risk analysis in accordance with the requirements of the Machinery Directive (2006/42/EC).

  • REER guarantees the functional safety of R-Safe RFID but is not responsible for the performance of the system in which it is installed.
  • Respect the correct activation direction described below.
  • Remove power supply from the product before proceeding with mechanical installation.
  • It is not permitted to fix sensor and actuator with less than two screws (EN ISO 14119).
  • Follow the installation rules described in the standard EN ISO 14119.
  • The use of anti-unscrewing screws is mandatory (EN ISO 14119).
  • Fasten the devices to the gate using M4 x 20 screws or alternatively 3.5 x 19 cylinderhead self-threading screws with a tightening torque of 0.8 … 1.5Nm.
    • Mount the sensor to the fixed part of the safety gate/door and the actuator to the moving part.
    • At the end of the assembly, plug the supplied caps into the housing of the fixing screws as shown in the assembly diagram. These plugs reduce the risk of tampering with the product as indicated in the EN ISO 14119 standard.
    • Place the sensor and actuator facing each other with the centering marks at a distance d corresponding to:

Actuation direction: 1: 6mm < d < 10mm | Actuation direction 2 and 3: 2mm < d < 10mm (See following pictures for actuation direction and distance d)REER-8541641-RFID-Safety-Switch-FIG-1 \(4\)

Multiple systems

In the case of applications involving multiple sensors mounted close together, a minimum distance L = 150mm between the sensors must be observed in order to avoid interference.

CONNECTIONS

  • Carry out all connections before supplying power to the product.
  • The ground connection (0VDC) must be common to all system components.
  • Make sure that the connector is screwed in all the way to ensure correct operation of the product.
  • The R-Safe RFID sensor must be supplied with a voltage of 24VDC +/- 20 % (IEC 60947-5-2).
  • Conductor size: 0.25 … 2.5 mm2.
  • We recommend the use of separate power supplies for the product and for other electrical power equipment (electric motors, inverters, frequency converters) or other sources of disturbance.
  • For connections longer than 20m, use cables with a cross-section of at least 0.5mm2 (AWG16), (1mm2 over 50m).REER-8541641-RFID-Safety-Switch-FIG-1 \(7\)
N. COLOR SIGNAL DESCRIPTION
1 Brown 24VDC 24VDC power supply
2 White INPUT1 OSSD input for serial connection 1
3 Blue 0VDC 0VDC power supply
4 Black OSSD1 Safety output OSSD1
5 Grey STATUS Sensor status output
6 Pink INPUT2 OSSD input for serial connection 2
7 Violet OSSD2 Safety output OSSD2

8

|

Orange

| EDM/ RESTART/ SERIAL| Feedback K1K2 / Restart /

Serial connection input

N. COLOR SIGNAL DESCRIPTION
1 Brown 24VDC 24VDC power supply
2 White OSSD1 Safety output OSSD1
3 Blue 0VDC 0VDC power supply
4 Black OSSD2 Safety output OSSD2
5 Grey STATUS Sensor status output

WIRING DIAGRAMS

REER-8541641-RFID-Safety-Switch-FIG-1 \(8\)

STATUS INDICATORS

CONFIGURATION MODE   (at power up)

COLOR| BLINKING| MEANING

YELLOWblinking

| 2 times| Single sensor with EDM in AUTO mode
3 times| Single sensor without EDM in AUTO mode
4 times| Single sensor in MANUAL mode
5 times| First sensor of serial connection
6 times| The sensor of serial connection
NORMAL OPERATION

COLOR| SENSOR STATUS| MEANING
RED| BREAK| OSSD outputs LOW
GREEN| GUARD| OSSD outputs HIGH
YELLOW| RESTART| Waiting for Restart
GREEN / RED blinking| GUARD / INPUT OFF| At least one sensor is in BREAK state
GREEN blinking| PROGRAMMING| Actuator programming (TEACH-IN)
YELLOW blinking| CONFIG| Configuration type (see tableabove)
RED blinking| FAIL| Error condition (see following table)

DIAGNOSTICS

CONFIGURATION MODE (at power up)

COLOR| BLINKING| ERROR(DIAGNOSTIC)| CORRECTIVE ACTION
RED blinking| 1 time| OSSD outputs error| Check OSSD connections (4, 7)
2 times| Safety input incongruency| Check sensor series connections (Input 2, 6 / OSSD 4, 7)
3 times| EDM error| Check EDM connections (8)
4 times| Overvoltage detected| Check connections / Send product to ReeR
5 times| Internal error| Send product to ReeR
6 times| Wrong transponder (actuator)| Replace actuator
7 times| Incorrect wire Configuration| Check connections
10 times| Antenna overvoltage detected| Send product to ReeR

SERIAL MODE

REER-8541641-RFID-Safety-Switch-FIG-1 \(11\)

NEW ID ASSIGNMENT

ONLY TEACH-IN MODEL – The sensor must be wired following the configuration in the diagram:REER-8541641-RFID-Safety-Switch-FIG-1
\(12\)

CONDITION A CONDITION B CONDITION C
Waiting for power on. Switched on, waiting for programming. Actuator

approaches to sensor, programmed, and waiting for restart.

  • REER S.p.A. Via Carcano 32, 10153 Torino Italia 2
  • Tel. +39 0112482215 r.a.
  • Fax +39 011859867
  • Sito web: www.reersafety.com.
  • email: info@reer.it.
  • 8541641 –
  • Rev. 0 – 16/02/2023

References

Read User Manual Online (PDF format)

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