LAVEX 481BI30SS685 Stainless Steel Pallet Jack Instruction Manual

LAVEX 481BI30SS685 Stainless Steel Pallet Jack

Product Information

Specifications

• Weight Capacity: 4400 lbs.
• Steer Wheel Diameter: 7 in.
• Load Wheel Diameter: 3.2 in.
• Item Weight: 172 lbs.
• Fork Width: 27 in.
• Fork Length: 48 in.
• Fork Lowered Height: 3.4 in.

Product Usage Instructions

Delivery Inspections

Your Lavex Industrial Pallet Jack is quality inspection certified and each unit is checked before shipment. In order to ensure that your Pallet Jack has not been damaged in transit, check that your unit is free of any major damage or dents, and in working condition before use. If damage is evident or your unit is not in working condition, contact your distributor immediately. Never use a damaged Pallet Jack.

Assembly Instructions

If you have purchased a single, assembled unit, you may disregard the section below. If you have purchased the bulk unassembled version of this Pallet Jack, handle assembly is required. Please follow the steps below to assemble your Pallet Jack:

1. Remove the split pin (No.1) before pulling the axle pin (No.2).
2. Insert the handle at the down position and connect the handle to the pump body, insert the axle pin (No.2), then put the split pin (No.1) back again.
3. Put the screw and nut at the end of the roller chain into the slot of the lever pad.
4. Pull the handle to a horizontal position.
5. Test the unit by pumping the handle to fully raise and lower the unit to ensure that it is in working condition.

Operating Instructions

(Read and understand prior to using the Pallet Jack)

1. To raise the load, push down on the lever control. Pump the handle to raise the load from the floor.
2. To lower the load, pull up on the lever control.
3. For free-handle movement, place the lever control in the neutral position.

Note: The neutral position disengages the pump from the lifting mechanism. This frees the handle, which makes pulling loads easier. This preserves the hydraulic seals and the valve components. A longer service life can be expected.

Safety Procedures

1. Test the unit by pumping the handle to fully raise and lower the unit to ensure that it is in working condition.
2. Do not operate this pallet jack unless you are authorized and trained to do so.
3. Never overload your pallet jack. Stay within its rated capacity.
4. Do not operate this pallet jack if damaged or not in proper working condition.
5. Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.
6. Always look where you are operating. Keep a clear view.
7. Only handle loads on flat-level surfaces. Do not use a loaded pallet jack on inclines or declines.
8. Never carry passengers.
9. Never put your feet, hands, or any other body parts under the chassis assembly.
10. Always yield the right of way to pedestrians.
11. Move loads only with the pallet jack in its lowest position.
12. Always make sure that the load is stable before moving to eliminate the opportunity for accidents.

FAQ

Q: Can I use the pallet jack on inclines or declines?

• A : No, the pallet jack should only be used on flat-level surfaces.

Q: What should I do if my pallet jack is damaged?

• A: If your pallet jack is damaged, do not use it. Contact your distributor immediately for assistance.

Q: How should I distribute the load on the forks?

• A: The load should be distributed evenly on the forks to maintain balance and stability.

PRODUCT SPECIFICATIONS

The specifications below are our standard hand pallet truck’s technical parameters. Besides standard pallet trucks, we produce customized trucks, such as extra wide, ultra-narrow, etc. For special needs, please contact our sales.

DELIVERY INSPECTIONS

• Your Lavex Industrial Pallet Jack is quality inspection certified and each unit is checked before shipment. In order to ensure that your Pallet Jack has not been damaged in transit, check that your unit is free of any major damage or dents, and in working condition before use. If damage is evident or your unit is not in working condition, contact your distributor immediately. Never use a damaged Pallet Jack.

ASSEMBLY INSTRUCTIONS

• If you have purchased a single, assembled unit, you may disregard the section below.
• If you have purchased the bulk unassembled version of this Pallet Jack, handle assembly is required. Please refer to the steps below to assemble your Pallet Jacks:

1. Remove the split pin (No.1) before pulling the axle pin (No.2).
2. Insert the handle at the down position and connect the handle to the pump body, insert the axle pin (No.2). then put the split pin (No.1) back again.
3. Put the screw and nut at the end of the roller chain into the slot of the lever pad.
4. Pull the handle to a horizontal position.
5. Test the unit by pumping the handle to fully raise and lower the unit to ensure that it is in working condition.

OPERATING INSTRUCTIONS

(READ AND UNDERSTAND PRIOR TO USING THE PALLET JACK)

1. To raise the load, push down on the lever control. Pump the handle to raise the load from the floor.
2. To lower the load, pull up on the lever control.
3. For free handle movement, place the lever control in the neutral position.

NOTE:
The neutral position disengages the pump from the lifting mechanism. This frees the handle, which makes pulling loads easier. This preserves the hydraulic seals and the valve components. A longer service life can be expected.

SAFETY PROCEDURES

1. Test the unit by pumping the handle to fully raise and lower the unit to ensure that it is in working condition.
2. Do not operate this pallet jack unless you are authorized and trained to do so.
3. Never overload your pallet jack. Stay within its rated capacity.
4. Do not operate this pallet jack if damaged or not in proper working condition.
5. Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.
6. Always look where you are operating. Keep a clear view.
7. Only handle loads on flat-level surfaces. Do not use a loaded pallet jack on inclines or declines.
8. Never carry passengers.
9. Never put your feet, hands, or any other body parts under the chassis assembly.
10. Always yield the right of way to pedestrians,
11. Move loads only with the pallet jack in its lowest position.
12. Always make sure that the load is stable before moving to eliminate the opportunity for load shift.
13. Use extreme care when rounding corners. Too fast a speed could cause a pallet jack to tip. If loaded, the load could shift and fall.
14. When not in use, fully lower the forks.

MAINTENANCE

1. In order to ensure the best levels of performance, be sure to maintain your pallet jack regularly.
2. Be sure to routinely check your pallet jack daily for any damages or abnormalities. Never use a pallet jack with visible damage or noticeable issues.
3. Add 1-2 drops of oil in the rotary joints every three months. Generally, the refueling point is at the socket of the shaft and hole.
4. Replace the wheel bearing every 6-12 months.
5. Maintain an adjustment of the connecting rod under the fork every 6-12 months, or according to the truck’s performance.
6. Replace the hydraulic oil in the pump every 12 months. The amount of hydraulic oil should not be too much or too little, generally 250-300ml, and its oil level should not exceed the maximum height of the filling hole next to the pump.
7. Make an adjustment of the screw on the lever plate every 6-12 months or depending on the pallet jack performance. The adjustment method is the same as the relevant section of the above assembling content.
8. The life span of the unit’s wheels depends on multiple conditions. Make sure that your wheels are being replaced when wear is noticeable or they are losing their shape.
9. Pay special attention to the place between the wheel and the axis. Make sure there’s not any yarn or other rags in order to keep all wheels running with hardiness.

DAILY INSPECTIONS

At the start of your work, check the items listed below. Report any malfunctions or unsafe conditions to your supervisor. Do not use this product until it is repaired.

CHECKING POINTS| Steering| Hydraulic System| Wheels|

Chassis/ Handle

| Lifting/ Lowering| Labels
---|---|---|---|---|---|---
ACTION| Check full rotation| Check for excessive oil on the exterior and check for function| Check for wear, damage, and re-move debris| Check for damage and remove debris| Check for function| Check for readability

TROUBLESHOOTING

1.1 Shortage of oil

| Add appropriate filtered working oil
1.2 An airlock in the hydraulic system| Pull up on the control lever and hold while pumping the handle 8-10 times to bleed air from the system
2| The pallet jack does not completely lower| 2.1 Too much hydraulic oil has been added| Pump off the appropriate amount of hydraulic oil
2.2 The rotating part is distorted and gets stuck| Replace parts
3| The forks cannot drop after lifted| 3.1 The control valve is abnormal| ****

Re-adjust the unloading device

3.2 The parts are deformed or damaged| Replace the damaged and deformed parts
4| Hydraulic oil leaks| 4.1 The seal is damaged| Replace the seal
4.2 There is a slight leakage or abrasion on the surface of

individual parts

| ****

Replace the damaged parts

4.3 Loose joint| Tighten loose joint
5| The pallet jack does not lift| 5.1 Viscosity of hydraulic oil is too high or hydraulic oil is too

low

| ****

Replace the hydraulic oil

5.2 Hydraulic oil is dirty| Replace the hydraulic oil
5.3 The lowering device is abnormal| ****

Re-adjust the lowering device

6| The pallet jack lifts and then immediately descends when the handle is pumped; The handle has large resistance or the pallet jack automatically descends obviously after lifting| The valve is stuck| Open the valve, take it out, then clean the valve and parts. Re-install valve and parts to their original position

PARTS DIAGRAM

RECYCLING COMPONENT INFORMATION

Please Recycle

LIMITED WARRANTY

1 YEAR WARRANTY

• Your Lavex Industrial Pallet Jack is warrantied to be free from all defects in material and workmanship in normal use for a period of one year effective from the date of purchase of the equipment. The warranty is granted only to the original purchase of the pallet jack. The warranty is subject to the following provisions.

WHAT THIS WARRANTY DOES NOT COVER:

• Lavex will not warrant coverage for product failure or damages that arise under the following conditions:
• Parts of the pallet jack that require replacement under normal use, such as wheels.
• Damages or malfunctions caused by negligence, abuse, improper use, or actions not in accordance with the User Manual.
• Equipment used for residential or other non-commercial purposes.
• Defects or damages caused by improper maintenance, use of any replacement parts other than Lavex Industrial original parts, wear and tear, misuse, abuse, vandalism, or Act of God.
• Lavex Janitorial will, at its option, repair or replace a defective pallet jack or pallet jack part that is covered by this warranty. As a matter of warranty policy, Lavex Industrial will not refund the consumer’s purchase price.
• Lavex Industrial does not recognize third-party sales; the warranty is null and void if the unit is purchased from any unauthorized dealer.
• The seller shall in no event be liable for direct, indirect, or consequential damages in connection with Lavex Industrial products.
• This warranty explicitly does not apply to, and Lavex Industrial is not responsible for, any warranty claims made on products sold or used outside of the United States.
• Lavex Industrial attempts to ensure that its products comply with codes and regulations dictating sales, assembly, and use. However, Lavex Industrial cannot guarantee compliance, and cannot be responsible for their products’ use. Be sure to review product applications as well as local and national codes and regulations to ensure compliance before use.
• Any action for breach of this warranty must be commenced within 1 year of the date on which the breach occurred. No modification of this warranty, or waiver of its terms, shall be effective unless approved in writing and signed by the parties. The laws of the Commonwealth of Pennsylvania shall govern this warranty and the parties’ rights and duties under it. Lavex Industrial shall not under any circumstances be liable for incidental or consequential damages of any kind, including but not limited to loss of profits.

FOR WARRANTY INQUIRIES OR SERVICE:

• To obtain warranty information or make a claim against this warranty, please contact the location where you purchased the product: www.WebstaurantStore.com:
• Contact [email protected]. Please have your order number ready.

The Restaurant Store:

• If you purchased this product from your local store location, please contact your store directly www.TheRestaurantStore.com:
• If you purchased this product online, call 717-392-7261.
• You must have your order number ready when contacting.
• Clark Food Service Equipment, PRO Marketplace, Hometown Provisions:
• Please contact your account manager directly. If you do not know your account manager, please call 717-392-7363 for CFSE and Pro Marketplace or 717-464-4165 for Hometown Provisions. Failure to contact the designated location prior to obtaining equipment service may void your warranty.
• Lavex Industrial makes no other warranties, express or implied, statutory or otherwise, and  HEREBY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE.

References

• The Restaurant Store: Restaurant Equipment & Supplies
• WebstaurantStore: Restaurant Supplies & Foodservice Equipment

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