DENALI AID5727B-00 20V Cordless Impact Driver Kit Instruction Manual

DENALI AID5727B-00 20V Cordless Impact Driver Kit Instruction Manual

WARNING
Read all safety warnings, instructions specifications provided with this power tool.
Failure to follow all instructions , illustrations and below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

Tools Description

A Collet chuck
B Locking sleeve
C Forward/trigger off/reverse switch
E Battery slot
D Hand-grip
F LED work light
G Variable speed trigger switch
H Belt clip with screw

Intended Use

• This tool is left and intended for driving in and out fasteners (screws, bolts, and nuts) with right-handed thread, by using a variety of drive bits with 1/4″ (6.35 mm) hex power groove.  shank and
• This tool is intended to be used in dry locations only. Do not expose to rain, water and excessive humidity.
• This tool is intended for private This use only.

Before First Use

DANGER Risk of Keep any packaging suffocation! materials away from children and pets – these materials are a potential source of danger, e.g. suffocation. before use.

• Remove all the packing materials.
• Remove and review all components the tool for transport damages.
• Check the tool for transport damages.
• Do not use the tool if it appears damaged.

Preparation

4.1 Attaching the battery pack

CAUTION

Risk of injury!
Battery operated tools are always in operating condition. Therefore always lock the variable speed trigger switch (G) by setting the forward/trigger off/reverse switch (C) in the center position. Do this especially when attaching battery pack, when the tool is not in use or when carrying the tool using the belt clip (H).

NOTICE
Use the tool with a fully charged battery pack that is suitable for this tool. Use this tool only with the provided battery pack (model ABY5197B-00, ABY5197B-00E, ABY5196B-00, or ABY5196B-00E) and charger. Use of non-compliant battery packs and chargers may cause risk of fire and/or explosion.

1. Lock the variable speed trigger switch (G) by setting the forward/trigger off/reverse switch (C) in the center position.
2. Align the raised ribs on the battery
3. Slide the pack with the battery slot (E) on the tool. battery pack onto the tool (Fig. 1).
   
   The battery pack snaps and locks into place.

Detaching the battery pack

1. Press and hold the battery-release button located on the front of the battery pack to release it from the battery slot (E) (Fig. 2).
   

2.  Slide the battery pack upwards off the tool (Fig. 2).

Attaching the removable belt clip

NOTICE

The removable belt clip (H) can be positioned on either side of the tool for temporary storage while working.

To attach the belt clip:

1. Remove the battery pack from the tool.

2. Align the rib of the belt clip (H) with the threaded hole on the base of the tool, with the upper tab of the belt clip (H) fitted into the slot (Fig. 3).
   

3. Tighten the screw using a cross-head screwdriver (not included).

To detach the belt clip:

1. Remove the battery pack from the tool.
2. Loosen the screw using a cross-head screwdriver (not included).
3. Remove the screw and the belt clip (H).

Installing bits

CAUTION
Risk of friction Do not use the power of the tighten a bit. burn or hand injury!
tool while grasping sleeve (B) to loosen or

CAUTION
Risk of burns!
Use protective gloves when the collet chuck (A) or locking removing the bit from the tool, or first allow the bit to hot after prolonged use. cool down.

CAUTION
Risk Use only driver bits of injury!
with power grooves. Other bits can only be used with a universal bit holder with power groove (not included). Do not use incompatible bits or bits with damaged shanks.

NOTICE
Always inspect driver bits for excessive wear. Use only bits that are sharp, in good condition, and intended for a given job. Refer to a below quick driver bit guide.

1. Lock the variable speed trigger switch (G) by setting the forward/trigger off/reverse switch (C) in the center position.

2. Remove the battery pack from the tools.

3. Pull and hold the locking sleeve (B) forward to open the collet chuck (A) (Fig. 4). tool.

4. Insert a bit as far as it goes into the collet chuck (A).
   

5. Release the locking sleeve (B). The collet chuck (A) closes and clamps on the bit  securely.

6. . Pull the bit away from the tool to verify it is installed securely. If the bit comes out, repeat the steps above to install the bit properly.

Removing a bit

1. Lock the variable speed trigger switch (G) by setting the forward/trigger off/reverse switch (C) in the center position.

2. Remove the battery pack from the tool.

3. Pull and hold the locking sleeve (B) forward to open the collet chuck (A). Remove the bit (Fig. 5).
   
   

4. Release the locking sleeve (B).

NOTICE }
This tool is equipped with a forward/trigger off/reverse switch (C), located above the variable speed trigger switch (G). This switch is designed for changing the rotation direction of the bit and for locking the variable speed trigger switch (G) position preventing accidental startup.

NOTICE
To prevent the gear damage, do not change the rotation direction while is operating. Let the tool come to a complete stop first.
the tool

NOTICE
This tool does not operate unless the forward/trigger off/reverse switch (C) is engaged fully to the left or right.

• A: For forward/tighten direction: Set the forward/trigger off/reverse switch (C) through to the left stop (Fig. 6).
• B: To lock the variable speed trigger switch (G): Set the forward/trigger off/reverse switch (C) in the center position (Fig. 6).
• C: For reverse/loosen direction: Set the forward/trigger off/reverse switch (C) through to the right stop (Fig. 6).
  

Using the LED worklight

NOTICE
This tool is equipped with an LED worklight (F) that illuminates when the variable speed trigger switch (G) is pressed. This provides additional light on the surface of the workpiece for operation in lowlight areas (Fig. 7).

To switch on the LED work light (F), slightly press on the variable speed trigger switch (G) before the tool starts running. The LED work light (F) switches off automatically 8-12 seconds after the variable speed trigger switch (G) is released.

• When the tool and/or battery pack becomes overloaded or too hot, the internal sensors will switch the tool off. If the tool and/or battery pack are overloaded, the LED work light (F) flashes rapidly. Rest the tool for a while and let it cool down.
• The LED work light (F) flashes slowly to indicate that the battery is at low capacity. Recharge the battery pack.

Use

Before each use

• Wear personal protective equipment (PPE). Depending on the application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors and gloves (Fig. 8).
  
  

• Check the tool and its accessories for damage. Do not use the tool if it is damaged or worn out.

• Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. If abnormal vibration or noise occurs, switch the tool off immediately and have the problem corrected before further use.

• Check the condition of the battery pack. Charge the battery pack if needed.

• Do not the battery pack if it is bulging or hot.

• Always firmly hold the tool by its hand-grip (D). Keep the tool clean and wear clean to maintain a firm grip while in use.
  use gloves that the ventilation openings are not obstructed. Obstructed ventilation openings can cause overheating. Clean the tool with compressed dry air if needed.

• Switch the tool off immediately if bystanders are interrupting the work. Never lay the the bit has come to a complete stop. The spinning bit may grab the

• Check tool down until surface and pull the tool out of your control.

• Do not work continuously for extensive amounts of time with the tool. Take breaks in between work to ensure full concentration while using the tool.

Switching on/off

• To switch the tool on: Set the forward/trigger off/reverse switch (C) through to the left or right stop, and then gently press the variable speed trigger switch (G) (Fig. 9).
  

• To switch the tool off: Release the variable speed trigger switch (G).

NOTICE The speed of the tool can be adjusted by pressing the variable speed trigger switch (G) to varying extents. A light pressure on the trigger results in a low rotational speed. Increased pressure on the variable speed trigger switch (G) causes an increase in speed.

Driving Fasteners

Tips

NOTICE

• Drill a pilot hole when driving fastener in hard wood, or at or near the cross cut end or an edge of wood, in order to avoid cracking of the wood.
• Always use the correct type and size of drive bits with 1/4″ (6.35 mm) hex shank and power groove for the application.
  

NOTICE
The variable-speed control of the variable speed trigger switch (G) must be used with caution. The correct procedure is to start slowly and increasing speed as the fastener runs down. Set the fastener snugly by slowing the tool to a stop. If this procedure is not followed, the tool will have a tendency to torque or twist in your hands when the fastener seats.

DID YOU KNOW?

Torque is a turning or force that drives a fastener. The greater the torque the greater the force. Different type of materials require different amount of torque. This tool has a 140 N/m torque power which is suitable for driving in/out long fasteners.

NOTICE After tightening the fastener, the tool’s impact mechanism starts to “bump”. The maximum impact duration should not exceed 1-2 seconds.

• The working procedure is divided into two steps: 1. Driving and 2. Tightening (impact mechanism in action). The impact mechanism is activated as soon as the screwed connection is tight and therefore load is put on the motor (the power of the motor is transferred to steady rotary impacts).
• Only apply the tool to the fastener (screw/bolt or nut) when the tool is switched off. Rotating bits can slip off and damage the thread.
• During operation begin with a slow rotation speed and increase it in the course of work if needed. The rotation speed can be controlled by pressing the variable speed trigger switch (G) to varying extents.
• It is recommended to perform the first few turns manually by hand, key, or a screwdriver to ensure the correct driving of a fastener.
• In case of working with threaded components, do not exert too much pressure on the tool. This can lead to the damage of the thread.
• Before driving larger/longer fasteners it is advisable to drill a pilot hole.
• Always hold the tool perpendicularly to the fastener. Holding it at an angle may cause slipping or jamming of the fastener.

Driving fasteners in/out

1. Set the correct driving direction using the forward/trigger off/reverse switch (C).
2. Select and install the suitable drive bit with power groove.
3. To start driving the fastener in/out, gently press the variable speed trigger switch (G). Begin with a slow rotation speed and increase it in the course of work if needed. The rotation speed can be controlled by pressing the variable speed trigger switch (G) to varying extents.

Cleaning and Maintenance

NOTICE

• Switch the tool off and detach the battery pack before cleaning, maintenance, storage, or transportation.
• During cleaning do not immerse the tool in water or other liquids. Never hold the tool under running water.

Cleaning the housing

• To clean D Clean the tool, wipe with a soft, slightly damp cloth.
• Clean the ventilation openings at the side cover of the tool with a soft brush. Clogged ventilation openings might cause the engine to overheat.
• Wipe the tool dry after cleaning.
• Never use corrosive detergents, wire brushes, abrasive scourers, metal or sharp utensils to clean the tool.

NOTICE

The tool may be cleaned most effectively with compressed dry air. When do not exceed the pressure of 43 PSI (3 bar) and always wear safety goggles.

NOTICE

Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Do not use cleaning agents and solvents containing these, as they can damage the tool.

Transport

• Make sure the tool is secured safely for transit.
• Avoid vibrations and shocks.

Storage

• Detach the battery pack from the tool or the charger before storage.
• Clean the tool before storing. Store the tool and all its accessories in its original packaging in a dry area. Keep away from children and pets.

Spare parts/replacement parts

CAUTION
Risk of injury!
Using parts that are not compatible with the tool may cause accidents that can result in serious injury.

and United Kingdom: ABY5197B-00E, ABY5196B-00E
Battery charger| North American market: ASC5358B-00European market: ASC5358B- 00EUnited Kingdom: ASC5358B-00U

Frequently Asked Questions

The tool does not switch on.

Check if the battery pack has charge. Check if the battery pack is attached to the tool properly. Check if battery pack of correct type is connected (model ABY5197B-00, ABY5197B-00E, ABY5196B-00, ABY5196B-00E). ▸ Faulty variable speed trigger switch. Have the switch replaced by a professional repair center.

Unsatisfactory driving results.

The driver bit is loose. Secure the bit to the collet chuck. ▸ The driver bit is dull. Replace or sharpen the driver bit. The driver bit is incorrect for the application. Use correct driver bit type

LED worklight flashes rapidly.

The tool and/or battery pack are overloaded. Switch off the tool, wait for a few minutes to let it cool down and try again.

LED worklight flashes slowly

The battery pack is at low capacity. Recharge the battery pack

The battery pack is overheated

Switch off the tool and allow the battery pack to cool before trying again

The tool speed decreased

Motor is overheated. Switch the tool off, clean the ventilation openings and allow the motor to cool down before trying again. ▸ Motor is overloaded. Reduce the pressure on the tool.

Excessive sparking visible through the ventilation openings.

This may indicate the carbon brushes have worn out. Stop using the tool and dispose of the tool appropriately. openings.

Repair

This tool does not contain any parts that can be repaired by the user. Contact a professional repair center or a professional technician to have the tool checked out and repaired.

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