JBC CA Series Manual Feed Soldering Station Instruction Manual

INSTRUCTION MANUAL

CA
Manual-Feed Soldering Station

This manual corresponds to the following references:
CA-9QG (100V)
CA-1QG (120V )
CA-2QG (230V)

Packing List

The following items are included:

Manual-Feed Soldering Station ………. 1 unit

Manual-Feed Soldering Iron …………….. 1 unit
Ref. AP250-B
Supplied with:
– Feeder Nozzle for wire Ø 0.8 – 1 mm
– SN5450 Solder Reel

• (Cartridge not included, sold separately)

Feeder Nozzle
for wire Ø 1.1 – 1.5 mm ………………………. 1 unit

Power Cord …………………………………………. 1 unit
Ref. 0024092 (100V)
0023715 (120V)
0023714 (230V)

Brass Wool …………………………………………. 1 unit
Ref. CL6210
Sponge ………………………………………………… 1 unit
Ref. S0354

Pliers ……………………………………………………. 1 unit
Ref. PLR195

Philips Screwdriver PH1x50 ……………… 1 unit
Ref. 0031586

Reel for Solder Wire …………………………… 1 unit
Ref. 0031587

Manual ………………………………………………… 1 unit
Ref. 0031560

Features and Connections

Adjust. Tool Holder
The position of the tool holder (ref. 0014706) can be easily adjusted by loosening or tightening the knob.

The metal top detects the tool and activates Sleep & Hibernation modes.

Cable Collector
The cable collector (ref. CC1001) keeps the cable away from the work area and prevents the weight of the cable from disturbing the operator while soldering.
Insert the cable into the cable collector clip. Do not leave the cable longer than necessary to reach the work area freely.

The cable collector is flexible. It accompanies and adapts to the movements during the soldering process.

Tip Cleaner

Select the option to suit your needs and improve the thermal transfer of the tip.

Wool/Brush Replacement

1. Unlock the splashguard.
2. Lift off the splashguard and change the worn brass wool / brush for a new one.

More cleaning options:

Tapping:
Tap gently to remove excess solder.
Wiping:
Use the slots to remove the remaining particles.

The softest cleaning method.
Keep the sponge damp with distilled water when working to avoid tip wear.

• not included, sold separately

Changing Cartridges

**** To change a cartrdge safely, unplug the tool or turn off the station before following these guidelines.

1. Removing Loosen the screw and remove the cartridge.
   **** Use PLR195 pliers if it is still hot.

2. Inserting Important: Insert the cartridge as far as the mark for a correct connection.

3. Aligning Align the cartridge tip with the feeder nozzle. Use PLR195 pliers for a correct tip alignment.

4. Fixing Important: Tighten the screw again. This is necessary for the tool to function. Being careful not to over-tighten.

Compatible Cartridges

CA stations work with C250 cartridges and AP250 Solder Feed Irons.
Find the model that best suits your soldering needs in www.jbctools.com

Replacing Solder Wire

1. Removing Pull out the remaining solder wire from the feed tube. Use a pliers if necessary.
2. Replacing Remove the empty reel as shown and fit the new one in the same direction as the spool you removed.
3. Inserting Insert the solder wire while pushing the trigger repeatedly until the solder wire appears at the nozzle.
   Note: Use solder wire ø 0.8
   – 1.0 mm with Nozzle Ref.
   0019212 and ø 1.1 – 1.5 mm with Ref. 0019211.

Changing Feeder Nozzle

**** Unplug the tool or turn off the station before following these guidelines

1. Unscrew the rear screw, than remove the reel and the solder wire from the nozzle.
2. Unscrew the two screws on the other side of the solder feeder.
3. Remove the srews and lift off the cover.
4. Take out the feeder nozzle and replace it with the new one while holding the three components (trigger, slider and lever), identified in the picture, in place.
   Reassemble the cover and tighten the three screws.

Note: Do not disassemble these 3 components and it is imperative to hold them in its place.

Regulating Feeder Nozzle

1. Depending on the cartridge used and the component to be soldered, you can vary the feeder nozzle length up to 10mm.
2. Adjust the feeder nozzle length and thighten the srew.

Operation

JBC’s Most Efficient Soldering System
This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life is five times longer than with other brands.

Control Process

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Parameters
Be careful when using these parameters as they may reduce the tip life if not used properly.
Please follow the recommended guidelines:

Station Settings

Temperature Unit
Celsius (ºC) or Fahrenheit (ºF)
80 mm| N/a| N/a
Maximum Temperature Set the maximum temperature to work with. Default max. temp is 400 °C (750 °F). This is considered high enough to work with most lead-free applications.| The station temperature range is 90-450 ºC (190-840 ºF). Change the temperature limits when working with less common applications such as low / high melting point soldering (HMP) or plastics (e. g. riveting).| ** In most cases, working with temperatures over 400 °C (750 °F) can damage the PCB and its components. Even in short time periods of tip contact with the soldering joint, the flux may not work properly and could seriously reduce tip life. If the solder joint requires more power (e.g. multilayered or high dissipation boards), JBC strongly recommends using other aids like preheaters.
Minimum Temperature
Set the minimum temperature to work with.
Defaut min. temp. is 200 ºC (392 ºF). This is considered to be a proper starting point for leaded applications.
Metronome
This activates a beep sound.
Frequencies vary from 1 to 50 seconds.| Useful for setting a work rate in repetitive jobs. The beep lets you know the length of time the tip must be in contact with the soldering joint.| N/a
Beep
Enable/disable the beep sound of the keypad.| N/a| N/a
Pin
Enable/disable pin prompt.| N/a| N/a
Change Pin**
Change the default security PIN number (0105).| The PIN must be entered every time a parameter is changed.| N/a

Tool Settings

Fix One Temperature
Fix a value within the temperature range of the
station (90-450 ºC/190840 ºF).| Ideal for soldering more than one component at a specific temperature. The station will reject any attempt to change the temperature.| N/a
Temperature Levels Set
Similar to “Fix one temp” parameter. In this case, the user can set up to 3 values for different power requirements.| This allows a quick change between 3 different  temperatures. Set them according  to the allowed
values for your soldering applications.| N/a
Sleep Delay
Set the time that the tool will remain at the selected temperature when in the stand before entering Sleep mode. The tip temperature will then drop to the Sleep temperature.| Because our tools reach the working temperature from the deafult Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand, the temperature will  automatically drop to Sleep temperature, extending tip life and avoiding oxidation. Retinning the tip
before placing the tool in the stand will protect the tip and extend its life.| ** Setting these
parameters to higher values will unnecessarily accelerate oxidation and shorten tip
life especially when working with temperatures up to 450 °C  / 840 °F.
Sleep Temperature
This is the set temperature the tip reaches when returned to the stand.| Sleep temperatures are set to achieve a balance between preventing oxidation and reaching the working temperature in a few seconds.
Hibernation Delay
Set the time the tool will remain at Sleep Temperature before entering in Hibernation Mode. At this time, the power supply is cut off and the tip remains at room temperature.| This function completely protects the tip from oxidation during long periods of inactivity while the tool is in the stand.
Retinning the tip before placing the tool in the stand also helps prevent oxidation and extends the life of the tip.| ** Increasing the default value will accelerate oxidation and shorten the tip life.
Temp Adjustment
It provides a more precise adjustment between the
selected temperature and the actual one.| Set values within ±50 °C/ ± 90 °F to achieve zero error.
JBC strongly recommends the use of TID-A or TIA-A Thermometers to obtain precise readings.| **** When the user changes the cartridge type, the parameter should be reset
to 0 °C/F or to the value needed for this cartridge.
E.g. If a correction of +20 °C / +36 °F is set for a thick cartridge and then the user changes to a thinner one whit out resetting the temperature adjustment, he would be working at a higer temperature than needed for this thinner cartridge, which does not need any temperature adjustment.

USB Connector

Download the latest software from our website to improve your soldering station.
JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains.
Allow the equipment to cool down.
– Clean the station display with a glass cleaner or a damp cloth.
– Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
– Periodically check that the metal parts of the tool and the tool holder are clean so that the station can detect the tool’s status.
– Maintain the tip surface clean and tinned before storage to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
– Periodically check all cables.
– Replace any defective or damaged pieces. Only use original JBC spare parts.
– Repairs should only be performed by a JBC authorized technical service.
EARTH FUSE
– When this warning appears on the main display, earthing fuse must be replaced.
– Replace a blown fuse as follows (applies to both the earthing fuse and the main fuse):

1. Pull off the fuse holder and remove the fuse. If necessary, use a tool to lever it off.
2. Insert the new fuse into the fuse holder and return it to the station.

Safety

**** It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

– Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
– The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
– Do not work on electrically live parts.
– The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
– Do not leave the appliance unattended when it is on.
– Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
– Avoid flux coming into contact with skin or eyes to prevent irritation.
– Be careful with the fumes produced when soldering.
– Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
– Utmost care must be taken with liquid tin waste which can cause burns.
– This appliance can be used by children over the age of eight and also people with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
– Maintenance must not be carried out by children unless supervised.

Specifications

CA
Manual-Feed Soldering Station
Ref.: CA-9QG 100V 50/60Hz. Input fuse: T2A. Output: 23.5V.
Ref.: CA-1QG 120V 50/60Hz. Input fuse: T2A. Output: 23.5V.
Ref.: CA-2QG 230V 50/60Hz. Input fuse: T1A. Output: 23.5V.
– Nominal Power: 175 W
– Peak Power (Tool): 130 W
– Selectable Temperature: 90 – 450 °C / 190 – 840 °F
– Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF (Meets and exceeds IPC J-STD-001)
– Temp. Accuracy: ±3% (Using reference cartridge)
– Temp. Adjustment: ±50ºC / ±90ºF (Through station menu setting)
– Tip to Ground Voltage/Resistance: Meets and exceeds
ANSI/ESD S20.20-2014 IPC J-STD-001F
– Earthing Fuse: F 1.25A
– Connections: USB connector station-PC RJ12 connector
– Ambient Operating Temp.: 10 – 50 ºC / 50 – 122 ºF
– Diameter of Solder Wire: from 0.8 – 1 mm / 0.03 – 0.04 in from 1.1 – 1.5 mm / 0.04 – 0.06 in
– Control Unit Dimensions / Weight: 170 x 176 x 145 mm / 2.8 kg
(L x W x H) 6.7 x 6.9 x 5.7 in / 6.17 lb
– Total Net Weight: 2.91kg / 6.42 lb
– Total Package Dimensions / Weight: 234 x 234 x 258 mm / 3.52 kg
(L x W x H) 9.2 x 9.2 x 10.2 in / 7.76 lb

Complies with CE standards.
ESD safe.

Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/
within 30 days of purchase.

**** This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com
0031560-280623

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