ROMAC INDUSTRIES ALPHA Tee Restrained Fitting Instruction Manual

June 13, 2024
ROMAC INDUSTRIES

ALPHA ™
RESTRAINED JOINT

ALPHA Tee Restrained Fitting

Features
PAGE 1-2

Wide Range Restrained Coupling
ORIGINALLY RELEASED IN THE SUMMER OF 2013, THE ALPHA COUPLING INSTALLS IN ABOUT THREE MINUTES, AND ACCOMMODATES UP TO 8 DEGREES OF DEFLECTION (4 DEGREES ON EACH END). PAGE 1-4

Wide Range Restrained Flanged Coupling
THE ALPHA FLANGED COUPLING QUICKLY ADAPTS PLAIN-END PIPE TO FLANGED FITTINGS. THE ALPHA FLANGED COUPLING ALSO ACCOMMODATES FLANGED SPOOL PIECES FOR CONNECTING TO VALVES AND
OTHER FITTINGS. PAGE 1-9

Wide Range Restrained End Cap
THE ALPHA EC CAPS PLAIN-END PIPE FOR TESTING, BLOW-OFF OR LINE FLUSHING. THE ALPHA END CAP CAN ALSO BE USED AS A RELIABLE PIPE END SEAL FOR PERMANENT INSTALLATION. PAGE 1-7

Wide Range Restrained Tee Fitting
ALPHA TEE RESTRAINED FITTINGS QUICKLY ADD A BRANCH CONNECTION OFF A MAIN LINE AND ARE FASTER TO INSTALL THAN A TRADITIONAL AWWA C153 MJ TEE. PAGE 1-11

ALPHA ADVANTAGES

  • Standard Alpha covers IPS PVC through Ductile Iron pipe diameters.

  • Alpha XL accommodates Ductile Iron through Oversize Cast Iron pipe sizes.

  • Alpha can be configured to transition from IPS PVC up to Oversize Cast Iron pipe diameters.

  • One piece, stab-fit installation.

  • Cast components are high strength ductile iron.

  • Working pressure: up to 350 PSI.

  • Manufactured in the U.S.A.

  • US Patent: 8,894,100 & 9,534,714

  • Alpha products are approved for use on:

   Ductile iron

    Cast iron (Classes A, B, C & D)

    PVC IPS size (Sch 40, Sch 80 & SDR 21)

    PVC C900 and C909

HDPEsize4″-12″:SDR9,11,13.5&17,nopipestiffenersrequired.

For other pipe materials, contact Romac.
NOTE: The 16″ Alpha XL is not compatible with HDPE and the original Alpha (with black grippers) is not compatible with HDPE pipe.

INSTALLATION TIME IS A FRACTION OF OTHER RESTRAINT METHODS

| |
---|---|---

KEY ALPHA COMPONENTS

HOW ALPHA WORKS

  1. Alpha is positioned over the pipe gap.
  2. Nuts are tightened, rotating the end ring.
  3. Draw hooks pull gasket and grippers outward and against the pipe.
  4. Gaskets compress and seal against the pipe surface. Gripper teeth are set.

MATERIAL SPECIFICATIONS

CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for corrosion protection.
GASKET: SBR compounded for water and sewer service in accordance with ASTM D2000. NBR available upon request.
NSF/ANSI 61 & 372 Certified.
STANDARD ALPHA FITS IPS PVC THROUGH DUCTILE IRON PIPE OD’S.
DRAW-HOOK FASTENERS: 304L stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLTS & NUTS: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection.
COATINGS: Center ring Raincoat fusion bonded epoxy, NSF 61 certified . End rings are Romabond polyester.
WORKING PRESSURE: Up to 350 PSI.

NOM.
PIPE SIZE|

O.D. RANGE
(inches)

|

CATALOG NUMBER

|

DIMENSIONS

|

LIST PRICE

| AP- PROX.
WEIGHT(lbs)
---|---|---|---|---|---
A O.D.| B LENGTH| C HEIGHT
4″| 4.50 – 4.90| ALPHA-A – 4.90| 8.10| 11.80| 9.80| $676.97| 40
6″| 6.60 – 7.00| ALPHA-A – 7.00| 10.40| 12.00| 12.00| 932.40| 50
8″| 8.60 – 9.10| ALPHA-A – 9.10| 13.50| 13.20| 15.10| 1,204.26| 75
10″| 10.75 – 11.20| ALPHA-A – 11.20| 15.60| 13.20| 17.20| 1,528.65| 95
12″| 12.75 – 13.30| ALPHA-A – 13.30| 17.60| 13.30| 19.20| 1,799.72| 100

TO ORDER: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends. Specify Alpha Catalog Number [in table above]. Example: To couple 8″ DI and 8″ IPS PVC Pipe order ALPHA-A-9.10
MATERIAL SPECIFICATIONS
CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coating for corrosion protection.
GASKETS: 4″-12″ NBR; 16″ SBR. Gaskets compounded for water and sewer service in accordance with ASTM D2000. NSF/ANSI 61 & 372 Certified. ALPHA XL
FITS DUCTILE IRON THROUGH OVERSIZE CAST IRON PIPE OD’S.
DRAW-HOOK FASTENERS: 304L stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLTS & NUTS: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection.
COATINGS: Center ring Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.
WORKING PRESSURE: Up to 350 PSI.

NOM.
PIPE SIZE| O.D. RANGE
(inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE|

AP-PROX.
WEIGHT
(lbs)

---|---|---|---|---|---

A
O.D.

|

B
LENGTH

|

C
HEIGHT

4″| 4.80 – 5.10| ALPHA XL – 5.10| 8.10| 11.80| 9.80| $704.06| 40
6″| 6.90 – 7.10| ALPHA XL- 7.10| 10.40| 12.00| 12.00| 969.70| 50
8″| 9.05 – 9.40| ALPHA XL – 9.40| 13.50| 13.20| 15.10| 1,252.43| 75
10″| 11.10 – 11.45| ALPHA XL – 11.45| 15.60| 13.20| 17.20| 1,589.79| 95
12″| 13.20 – 13.60| ALPHA XL – 13.60|  17.60| 13.30| 19.20| 1,871.71| 100
16″| 17.40 – 17.85| ALPHA XL – 17.85|  23.60| 15.30| 25.50| 5,543.95| 230

  • 16″ is not compatible with HDPE pipe
    TO ORDER: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends.
    Example: To couple 8″ Oversize Cast Iron Pipe and 8″ C900 PVC pipe, order ALPHA-XL- 9.40.
    CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
    GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coating for corrosion protection.
    GASKETS: 4″-12″ NBR. Gaskets compounded for water and sewer service in accordance with ASTM D2000. NSF/ANSI 61 & 372 Certified.
    DRAW-HOOK FASTENERS: 304L stainless steel.
    RAMP RUNNERS : Reinforced nylon.
    BOLTS & NUTS: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection. 316 stainless steel available by request.

COATINGS: Center ring Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.
WORKING PRESSURE: Up to 350 PSI.

NOM.
PIPE
SIZE| O.D. RANGE
(inches)| CATALOG NUMBER|

DIMENSIONS

|

LIST
PRICE

| AP- PROX.
WEIGHT (lbs)
---|---|---|---|---|---

A
O.D.

|

B
LENGTH

|

C
HEIGHT

4″| 4.80-5.10 x 4.50-4.90| ALPHA TC – 5.10 x 4.90| 8.10| 11.80| 9.80| $697.30| 40
6″| 6.90-7.10 x 6.60-7.00| ALPHA TC- 7.10 x 7.00| 10.40| 12.00| 12.00| 960.37| 50
8″| 9.05-9.40 x 8.60-9.10| ALPHA TC – 9.40 x 9.10| 13.50| 13.20| 15.10| 1,240.39| 75
10″| 11.10-11.45 x 10.75-11.20| ALPHA TC – 11.45 x 11.20| 15.60| 13.20| 17.20| 1,574.51| 95
12″| 13.20-13.60 x 12.75-13.30| ALPHA TC – 13.60 x 13.30|  17.60| 13.30| 19.20| 1,853.71| 100

TO ORDER: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends. Example: To couple 8″ Oversize Cast Iron Pipe and 8″ C900 PVC pipe, order ALPHA TC – 9.40 x 9.10.
CASTINGS:
All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for corrosion protection.
GASKET: SBR compounded for water and sewer service in accordance with ASTM D2000. NBR available upon request. NSF/ANSI 61 & 372 Certified.
DRAW-HOOK FASTENERS: 304L stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLT & NUT: R-Blue. HSLA. Xylem coated to reduce friction and provide corrosion resistance. For details, see catalog page 10-3.

WASHER: 304 Stainless steel.
COATINGS: End cap Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.
WORKING PRESSURE: Up to 350 PSI.

NOM.
PIPE SIZE| O.D. RANGE (inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE|

AP-PROX. WEIGHT
(lbs)

---|---|---|---|---|---

A
O.D.

|

B
LENGTH

|

C
HEIGHT

4″| 4.50 – 4.90| ALPHA-EC – 4.90| 8.10| 7.40| 9.80| $480.45|  21
6″| 6.60 – 7.00| ALPHA-EC – 7.00| 10.40| 7.90| 12.00| 616.50|  30
8″| 8.60 – 9.10| ALPHA-EC – 9.10| 13.40| 9.70| 15.10| 862.17|  52
10″| 10.75 – 11.20| ALPHA-EC – 11.20| 15.50| 9.90| 17.10| 1,347.77|  63
12″| 12.75 – 13.30| ALPHA-EC – 13.30|  17.50| 10.30| 19.20| 1,507.19|  78

TO ORDER: Determine the O.D. of the pipe to be capped, and select end cap size which covers the pipe diameter. Specify Catalog Number. EXAMPLE: To cap an 8” DI or 8” IPS PVC pipe, order ALPHA-EC -9.10
CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for corrosion protection.
GASKETS: 4″-12″ NBR; 16″ SBR. Gaskets compounded for water and sewer service in accordance with ASTM D2000.  NSF/ANSI 61 & 372 Certified.
DRAW-HOOK FASTENERS: 304L stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLT & NUT: R-Blue. HSLA. Xylem coated to reduce friction and provide corrosion resistance. For details, see catalog page 10-3.
WASHER: 304 Stainless steel.
COATINGS: End cap Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.
WORKING PRESSURE : Up to 350 PSI.

NOM.
PIPE SIZE

| O.D. RANGE (inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE| AP-PROX.
WEIGHT (lbs)
---|---|---|---|---|---
A

O.D.

| B
LENGTH| C
HEIGHT
4″| 4.80 – 5.10| ALPHA EC XL – 5.10| 8.10| 7.40| 9.80| $490.04| $490.04
6″| 6.90 – 7.10| ALPHA EC XL- 7.10| 10.40| 7.90| 12.00| 628.84| 628.84
8″| 9.05 – 9.40| ALPHA EC XL – 9.40| 13.40| 9.70| 15.10| 879.42| 879.42
10″| 11.10 – 11.45| ALPHA EC XL – 11.45| 15.50| 9.90| 17.10| 1,374.72| 1,374.72
12″| 13.20 – 13.60| ALPHA EC XL – 13.60|  17.50| 10.30| 19.20| 1,537.33| 1,537.33
*16″| 17.40 – 17.85| ALPHA EC XL – 17.85|  23.70| 12.00| 25.60| 4,642.84| 4,642.84

  • 16″ is not compatible with HDPE pipe
    TO ORDER: Determine the O.D. of the pipe to be capped, and select end cap size which covers the pipe diameter. Specify Catalog Number. EXAMPLE: To cap an 8” DI or 8” Cast Iron pipe, order ALPHA-EC-XL -9.40
    CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
    FLANGE: Compatible with flat face flanges with ANSI Class 125 and 150 bolt circles. See page 10-6 for filler flange.
    GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for corrosion protection.
    GASKET: SBR compounded for water and sewer service in accordance with ASTM D2000. NBR available upon request. NSF/ANSI 61 & 372 Certified.
    DRAW-HOOK FASTENERS : 304L stainless steel.
    RAMP RUNNERS: Reinforced nylon.
    BOLT & NUT: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection.
    WASHER: 304 Stainless steel.
    COATINGS: Flanged coupling Raincoat fusion bonded epoxy, NSF61 certified . End rings are Romabond polyester. WORKING PRESSURE: Up to 350 PSI.

STANDARD ALPHA FC FITS IPS PVC THROUGH DUCTILE IRON PIPE OD’S.

NOM.
PIPE SIZE| O.D. RANGE
(inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE| AP-PROX.
WEIGHT (lbs)
---|---|---|---|---|---
A
O.D.| B
LENGTH| C
HEIGHT
4″| 4.50 – 4.90| ALPHA-FC – 4.90| 11.20| 8.15| 10.25| $685.10|  29
6″| 6.60 – 7.00| ALPHA-FC – 7.00| 11.35| 8.24| 12.45| 704.53| 40
8″| 8.60 – 9.10| ALPHA-FC – 9.10| 13.40| 9.96| 15.55| 885.56| 57
10″| 10.75 – 11.20| ALPHA-FC – 11.20| 15.45| 10.18| 17.65| 1,406.43| 82
12″| 12.75 – 13.30| ALPHA-FC – 13.30|  17.50| 10.28| 19.70| 1,575.69| 105

TO ORDER: Determine the O.D. of the pipes to be coupled. Specify Catalog Number.
EXAMPLE: To couple an 8” DI or 8” IPS PVC pipe, order ALPHA-FC -9.10
CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
FLANGE: Compatible with flat face flanges with ANSI Class 125 and 150 bolt circles. See page 10-6 for filler flange.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for corrosion protection.
GASKETS: NBR compounded for water and sewer service in accordance with ASTM D2000. NSF/ANSI 61 & 372 Certified.
DRAW-HOOK FASTENERS: 304L stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLT & NUT: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection.
WASHER: 304 Stainless steel.
COATINGS: Flanged coupling body Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.
WORKING PRESSURE : Up to 350 PSI.

ALPHA XL FC
FITS DUCTILE IRON THROUGH OVERSIZE CAST IRON PIPE OD’S.

NOM.
PIPE SIZE| O.D. RANGE
(inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE| AP- PROX.
WEIGHT (lbs)
---|---|---|---|---|---
A
O.D.| B
LENGTH| C
HEIGHT
4″| 4.80 – 5.10| ALPHA FC XL – 5.10| 11.20| 8.15| 10.25| $698.78| 29
6″| 6.90 – 7.10| ALPHA FC XL- 7.10| 11.35| 8.24| 12.45| 718.61| 40
8″| 9.05 – 9.40| ALPHA FC XL – 9.40| 13.40| 9.96| 15.55| 903.28| 57
10″| 11.10 – 11.45| ALPHA FC XL – 11.45| 15.45| 10.18| 17.65| 1,434.55| 82
12″| 13.20 – 13.60| ALPHA FC XL -13.60|  17.50| 10.28| 19.70| 1,607.19| 105

TO ORDER: Determine the O.D. of the pipes to be coupled. Specify Alpha Catalog Number.
EXAMPLE: To couple an 8” DI or 8” cast iron pipe, order ALPHA-FC-XL-9.40
CASTINGS: All cast components (end rings, center ring, and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A536, grade 65-45-12.
GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A536, Grade 65-45-12. Machine sharpened and heat treated. Xylem 1424 coated for superior corrosion resistance.
GASKETS: SBR compounded for water and sewer service per ASTM D2000, classified by UL to meet NSF61 or NBR compounded for water and sewer service per ASTM D2000, NSF61 Certified.
DRAW HOOKS: Uncoated 304 stainless steel.
RAMP RUNNERS: Reinforced nylon.
BOLTS AND NUTS: R-Blue. 5/8-11 bolts with heavy hex nuts. Xylem coated to reduce friction and provide corrosion resistance. Washer is 304 stainless steel.
COATINGS: Center ring is Raincoat fusion bonded epoxy, NSF 61 certified. End rings are Romabond polyester.

NOM. PIPE SIZE| O.D. RANGE (inches)| O.D. RANGE BRANCH
(inches)| CATALOG NUMBER|

DIMENSIONS

| LIST PRICE| AP- PROX. WEIGHT

(lbs)

---|---|---|---|---|---|---
A O.D.| B LENGTH| C HEIGHT
6×6×6|

6.60 – 7.00

|

6.60 – 7.00

|

ALPHA-TEE – 7.00 × 7.00

|

10.33

|

19.28

|

14.59

|

$1,275.56

|

90

8×8×6|

8.60 – 9.10

|

6.60 – 7.00

|

ALPHA-TEE – 9.10 × 7.00

|

13.29

|

21.09

|

17.78

|

1,560.59

|

135

10×10×6|

10.75 – 11.20

|

6.60 – 7.00

|

ALPHA-TEE – 11.20 × 7.00

|

15.40

|

21.71

|

19.84

|

2,158.86

|

155

12×12×6|

12.75 – 13.30

|

6.60 – 7.00

|

ALPHA-TEE – 13.30 × 7.00

|

17.52

|

23.52

|

21.15

|

2,726.09

|

180

TO ORDER: Determine the O.D. of the pipes to be coupled. Specify Catalog Number.
EXAMPLE: For a tee with an 8″ DI or 8″ IPS PVC run and a 6″ DI or IPS PVC branch, order ALPHA-TEE – 9.10 x 7.00

Manufactured with Domestic and Import material.
For Domestic requirements please
contact our Quotations Department.

JANUARY 10, 2022

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