CHAMPION POWER EQUIPMENT CPG4000DHY-UK Champion 3600 Watt Digital Hybrid User Manual
- June 13, 2024
- CHAMPION POWER EQUIPMENT
Table of Contents
- CHAMPION POWER EQUIPMENT CPG4000DHY-UK Champion 3600 Watt Digital Hybrid
- Product Information
- Product Usage Instructions
- Original Instructions
- INTRODUCTION
- IMPORTANT SAFETY INSTRUCTIONS
- Fuel Safety
- OPERATION
- OPERATION
- TROUBLESHOOTING
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
CHAMPION POWER EQUIPMENT CPG4000DHY-UK Champion 3600 Watt Digital Hybrid
Product Information
- Product Name: Champion Power Equipment CPG4000DHY-UK 3600W Wireless Remote Start Open Frame Inverter
- Model Number: CPG4000DHY-UK
- Power Output: 3600W
- Features: Wireless Remote Start, Open Frame Inverter
- Manufacturer: Champion Power Equipment
- Contact Information: +44(0)-1942-715-407 or visit www.championpowerequipment.co.uk
Product Usage Instructions
- Register your product online at www.championpowerequipment.co.uk.
- No oil is supplied with the unit. Before use, add 10w30 oil.
- Read and understand the operator’s manual for important safety precautions before operating the product. Failure to do so could result in serious injury.
- Keep the operator’s manual with the product at all times.
- Take your generator outside to prevent carbon monoxide exposure. Educate yourself about carbon monoxide risks to better protect your family.
- If you experience symptoms of carbon monoxide poisoning, leave the area immediately.
- Point fumes away from nearby people.
- Refer to the table of contents in the manual for detailed information on assembly, operation, storage, troubleshooting, and warranty.
Note: Specifications, descriptions, and illustrations in the manual are subject to change without notice. For any warranty-related queries, refer to the warranty section in the manual or contact the manufacturer.
OPERATOR’S MANUAL
MODEL #CPG4000DHY-UK 3600W WIRELESS REMOTE START OPEN
FRAME INVERTER
REGISTER YOUR PRODUCT ONLINE at www.championpowerequipment.co.uk
NO OIL SUPPLIED IN UNIT
Add 10w30 Oil Before Use
Original Instructions
+44(0)-1942-715-407
or visit
www.championpowerequipment.co.uk
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the
product. Specifications, descriptions and illustrations in this manual are as
accurate as known at the time of publication, but are subject to change
without notice.
REV 20220114
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon monoxide.
But there’s even more you can do. By educating yourself about all carbon
monoxide risks, you’ll be better prepared to protect your family from this
colorless, oderless threat.
ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
· Headache
· Dizziness
· Nausea
· Fatigue
· Shortness of breath
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product.
CPE designs, builds, and supports all of our products to strict specifications
and guidelines. With proper product knowledge, safe use, and regular
maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the
information in this manual at the time of publication, and we reserve the
right to change, alter and/or improve the product and this document at any
time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and
serviced as well as providing safety to the operator and those around the
generator. Therefore, it is IMPORTANT to review this product manual and other
product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating the product
fully familiarize themselves too, with the proper safety and operation
procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use and be
satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the
complete model and serial numbers of your product. Transcribe the information
found on your product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related
(e.g., messages relating to property damage).
CPE TECHNICAL SUPPORT TEAM +44(0)-1942-715-407 MODEL NUMBER CPG4000DHY-UK SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
4
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh air immediately.
ONLY OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT
EXHAUST AWAY. DO NOT operate the generator inside any building, including
garages, any vehicles, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a recreational vehicle. DO
NOT allow exhaust fumes to enter a confined area through windows, doors, vents
or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside house, out building, sheds, garages, vehicles or confined
spaces, EVEN IF if doors and windows are open and well ventilated. ONLY use
OUTSIDE and far away from windows, doors, and vents. NEVER use generator with
muffler extension or added extraction systems this will invalidate your
warranty.
DANGER
Operate equipment with guards in place. Rotating parts can entangle hands,
feet, hair, clothing and/or accessories. Traumatic amputation or severe
laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove
jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items
that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are
worn, damaged or frayed. Use only Champion electrical cords for proper
application. DO NOT operate generator in wet weather. DO NOT allow children
under the age of 18 or unqualified persons to operate or service the
generator. Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking. Connection to your
home’s electrical system requires a listed 30A transfer switch installed by a
licensed electrician and approved by the local authority having jurisdiction.
The connection must isolate the generator from the utility power and must
comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance
of 5 ft. (1.5 m) from dry vegetation and any surrounding areas to prevent
fires.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately. NEVER use this product to power
life support devices or life support appliances. NEVER use this product to
power medical devices or medical appliances. Inform your electricity provider
immediately if you or anyone in your household depends on electrical equipment
to live. Inform your electrical provider immediately if a loss of power would
cause you or anyone in your household to experience a medical emergency.
5
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it
where it cannot contact the plug or any other metal object. DO NOT check for
spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch any hot surfaces on the generator including muffler system when
running or stopped for less than 1 hour. Avoid contact with hot exhaust gases.
Allow equipment to cool before touching. Never use muffler extensions.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate
cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine
faster than you can let go. Broken bones, fractures, bruises or sprains could
result. Unintentional startup can result in entanglement, traumatic amputation
or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and
then pull rapidly to avoid kickback. DO NOT start or stop the engine with
electrical devices plugged in and turned on.
WARNING
This product contains a sealed battery. Never attempt to open it. In the event
the sealed battery is damaged and leaking fluid it should be disposed of
immediately and replaced. All batteries supplied are covered by 1 year
warranty only and are not part of the 3 year extended warranty. If battery
fluid is exposed to hands, eyes or face, wash and rinse with fresh water. If
this doesn’t resolve the issue, immediate medical attention is required.
WARNING
This product contains a button battery. If swallowed, it could cause severe
injury or death in just 2 hours. Seek medical attention immediately.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or
electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT
modify the generator in any way. The Starting Watts listed on your generator
is the wattage the generator can output for an average of 6 seconds (Inverter)
or 10 minutes (Open Frame Type). The Maximum Watts is the MAX watts output the
generator can run at however it is not recommended to run your generator at
the maximum watts for periods more than average 5 minutes (Inverter) and 60
minutes (Open Frame Type). Once this period is over, and if the wattage has
not reduced, the Overload Protection will activate and the generator will
trip.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO
NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any
material to block the cooling slots. If connected devices overheat, turn them
off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames
Equipment vibrates excessively Muffler extensions or extraction systems need
to be added
6
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors: Gasoline is highly flammable and explosive.
Gasoline can cause a fire or explosion if ignited. Gasoline is a liquid fuel
but it’s vapors can ignite. Gasoline is a skin irritant and needs to be
cleaned up
immediately if spilled on skin or clothes. Gasoline has a distinctive odor,
this will help detect potential
leaks quickly. Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to
expand when temperatures rise. In the case of any petroleum gasoline fire,
flames should never be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply of fuel is not
turned OFF, an explosion hazard could be created.
When adding or removing gasoline: DO NOT use any naked flames including
lighters, cigars, matches or cigarettes when attempting to replace fuel. Turn
the generator off and let cool for at least ten minutes before removing the
gasoline cap. Always loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator at the gas station. Always use an
approved container to transfer the fuel to the generator. DO NOT overfill the
gasoline tank. DO NOT attempt to remove/refill fuel in any confined spaces,
vehicles or building. If any petrol or flammable liquid spills outside the
generator tank it MUST be cleaned up first before starting the generator
Always keep gasoline away from sparks, open flames, pilot lights, heat and
other sources of ignition.
When starting the generator: DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines and
exhaust system are properly in place. Always allow spilled gasoline to
evaporate fully before attempting to start the engine.
Always be certain that the generator is resting firmly on level ground. When
operating the generator: DO NOT move or tip the generator during operation.
When transporting or servicing the generator: Always check that the fuel valve
is in the OFF position and the gasoline tank is empty. For LPG compatible
models, check that the LPG cylinder is disconnected and stored securely away
from the generator. Remove/Disconnect spark plug or HT lead. When storing the
generator: Store away from sparks, open flames, pilot lights, heat and other
sources of ignition. Do not store generator, gasoline or LPG cylinders near
furnaces, water heaters, or any other appliances that produce heat or have
automatic ignitions. Do Not store generator with fuel left inside the tank,
over time it will solidify and contaminate.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder or any
combustible material in the path of the exhaust stream during operation of the
engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is
broken, cut, torn or damaged.
7
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read
them carefully. If a label comes off or becomes hard to read, contact
Technical Support Team for possible replacement.
C
B
A
Top
Back
L ABEL /&7&3VTFJOTJEFIPVTF
PVUCVJMEJOH
TIFET
HBSBHFT
WFIJDMFTPSDPOGJOFETQBDFT
&7&/JGEPPSTBOEXJOEPXTBSFPQFOBOEXFMMWFOUJMBUFE
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell.
DESCRIPTION
NEVER use inside house, out building, sheds, garages, vehicles or confined spaces, EVEN IF if doors and windows are open and well ventilated.
ONLY use OUTSIDE and far away from windows, doors, and vents.
A
PELIGRO Die Verwendung eines Stromerzeugers in geschlossenen Räumen kann Sie innerhalb weniger Minuten töten. Die Stromerzeuger-
Abgase enthalten Kohlenmonoxid. Dieses Gift kann man weder sehen noch riechen.
NIEMALS im Haus oder in der Garage verwenden – AUCH NICHT bei geöffneten Türen und
Fenstern. AUSSCHLIESSLICH im AUSSENBEREICH in gut belüfteten Zonen verwenden.
DANGER
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du monoxyde de
carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir. Ne l’utilisez JAMAIS
dans la maison ou le garagezêtres, portes et trappes de ventilation.
CO Danger/ Safety Icons
1005-BY-L-B
B
UNLEADED FUEL ONLY. Minimum octane rating of 85. Maximum 10% ethanol.
NUR BLEIFREIES BENZIN. Mindest-
Oktanzahl 85. Maximal 10% Ethanol.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane minimal de 85. Maximum 10 % d’éthanol.
1000-BY-L-B
Fuel
1002-BY-L-B
WARNING
WARNUNG
C
DO NOT TOUCH!
Operation of this equipment may create sparks that can start fires
DO NOT use exhaust or around dry vegetation. A spark arrestor may be required. The
muffler extensions, in operator should contact local fire agencies for laws and regulations
NICHT ANFASSEN! Schalldämpfer und Motorkomponenten sind
Der Betrieb dieser Geräte kann Funken erzeugen, die in der Umgebung von trockener Vegetation Brände auslösen können. Ein Funkenfänger kann erforderlich sein. Der Betreiber sollte sich an die örtlichen Brandschutzbehörden wenden, um sich über die
Hot Surface
doing so your warranty relating to fire prevention requirements. If installed, clean every 100 extrem heiß und verursachen Gesetze und Vorschriften in Bezug auf Brandschutzanforderungen zu informieren. Wenn
will be voided.
hours or every season.
Verbrennungen.
installiert, alle 100 Stunden oder zu jedes Jahr reinigen.
8
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING
Caution.
Read The Operator’s Instruction Manual Before Use. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Not For General Waste Disposal.
The generating set must not be connected to other power sources, such as the
power company supply mains.
Electric Hazard. Failure to use in dry conditions and to observe safe
practices can result in electric shock. Improper connections to a building can
allow current to backfeed into utility lines, creating an electrocution
hazard. A transfer switch must be used when connecting to a building.
Fire Hazard. Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death. Keep generator at least 5 feet
(1.5m) from all objects to prevent combustion.
Risk Of Being Burnt. To reduce the risk of injury or damage, avoid contact with any hot surface.
Carbon Monoxide(co) Danger.
Wet Conditions Alert. Do not expose to rain or use in damp locations except as
follows: If you must operate in rain or damp locations, DO NOT operate without
proper protection of the electrical components. Use of a safety canopy that is
fire retardant and will provide proper air ventilation for the engines exhaust
stream can be used. Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and exhaust stream can
ignite combustible materials.
9
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING Start/Stop Wireless Pair button Overload Reset button
SYMBOL
MEANING
Neutral Floating. Neutral circuit IS NOT electrically connected to the
frame/ground of the generator.
Fuel/Gasoline Valve On/Off
Low Oil
Economy Mode Button
ECO
Choke Button
12V Direct Current
Circuit Breaker Reset: Push
10
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
1
2
3
4
5
6
7
8
1X
1
2
3
1X
10W-30
Starting the Engine
DANGER
Position the generator outside as far away as possible from windows, doors,
ventilation equipment and out buildings.
1. Check oil level. (No oil supplied with unit) Add recommended 10W30 NON
synthetic oil on first use.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of
85 and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position. 4. Press the START/STOP button once.
5. Choke engine
Press the choke button. 6. Pull the recoil cord. 7. Run engine
Press the choke button. 8. Plug in desired device.
Stopping the Engine 1. Turn off and unplug all connected electrical loads. 2. Press the START/STOP button once. 3. Turn the fuel valve to “OFF” position. Wireless and Electric Start See page 21 in “Operation” section.
11
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize
yourself with the location and function of the controls and features. Save
this manual for future reference.
Generator
9 1
9
2
3 4
8
5
6 7
1. Fuel Cap Remove to add fuel. 2. Gasoline Tank 2.9 gal. (11 L) 3. Air
Filter Protects the engine by filtering dust and debris
from the intake air 4. Fuel Valve Used to turn fuel supply on and off to
engine. 5. Battery Provides 12V DC power the starting system.
6. Recoil Starter Used to manually start the engine 7. Power Button 8. Control Panel See “Control Panel” section. 9. Carrying Handle(s) Used to lift or carry the unit.
12
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Control Panel
CONTROLS AND FEATURES
1
2
ECO
6
B
C
3
4
5
A
7
1. Choke Button Used to start a cold engine. 1a. Green Choke is ON. 1b.
Off Choke is OFF.
2. Economy Mode Button Enables/disables automatic idle control. 2a. Off
Economy Mode is OFF. 2b. Green Economy Mode is ON.
3. Oil Warning Indicator Light When ON, engine will shut down and not run.
Check oil level.
4. AC Overload Reset Button Used to re-energize receptacles after overload
fault. 4a. Green Systems Normal. 4b. Red Constant Overload Warning. 4c.
Red Flash Overload Fault. Push to reset.
5. Wireless Reset Used to reset or pair remote control(s). 5a. Blue Unit
is paired with remote. Push to Reset. 5b. Off Unit is not paired with
remote.
6. Circuit Breakers (Push Reset) Protects the generator against electrical
overloads.
7. Ground Terminal Consult an electrician for local grounding regulations.
RECEPTACLES
12V DC, 8 Amp (Automotive)
z May be used to supply electrical power for
A
operation of 12 Volt DC, 8 Amp electrical
loads.
240V AC, 16A
B
May be used to supply electrical power for operation of 240 Volt AC, 16 Amp, single
phase, 50 Hz electrical loads.
240V AC, 13A
May be used to supply electrical power for
C
operation of 240 Volt AC, 13 Amp, single
phase, 50 Hz electrical loads.
WARNING
NEVER use both AC & DC together, this will damage generator and possible
equipment.
One or the other MUST ONLY be used at a time.
Prolonged exposure to engine exhaust can cause serious injury or death.
While charging a device do no place on the exhaust side of the generator.
Extreme heat caused by exhaust can damage the device, and cause a potential
fire hazard.
13
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Wireless Remote Control
This generator is equipped with a RED wireless remote control system for
starting and stopping. The system consists of (4) main components:
1. Receiver Control Module (RCM)
2. Remote Control
3. Start/Stop button
4. Auto-Choke
The Remote Control functions are enabled when:
1. The START/STOP button is in “STANDBY” mode and flashes green once per
second.
The Remote Control functions are disabled when the above condition is not met.
To start the generator wirelessly, press the “START” a button on on the Remote
Control one time to enter standby mode, indicated by the START/STOP button on
control panel flashing green once per second. Press the “START” button on the
Remote Control again to start the engine. The engine will attempt to start (6)
times. The RCM controls the Auto-Choke during each attempt to start. If the
generator does not start, call Champion Customer Care team for assistance at
+44(0)1942-715-407. To stop the generator wirelessly, press the “STOP” $
button on the Remote Control one time.
Remote Control Power Consumption
While the START/STOP button is in “STANDBY” mode and flashing green once per
second, the RCM is active and waiting for a remote signal. This standby
function requires a small amount of electrical current from the battery and
will shut off automatically after 12 hours. Pushing and holding the “STOP” $
button on the remote control for 5 seconds or pushing and holding the
START/STOP button on the control panel for 5 seconds disables the standby
function manually and the RCM will no longer consume any battery power or wait
for remote signal. This is indicated by the START/STOP button no longer
flashing.
CONTROLS AND FEATURES
14
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts Included Wheel Kit
8 in. (20.3 cm) Never Flat Wheel ……………………………. 2 Wheel hub caps
…………………………………………… 2 Roll Pin ……………………………………………………. 2 Large R-clip
……………………………………………….. 2 Support Leg w/Vibration Mounts………………………………………..1 Flange
Bolt M8x16 (for Support Leg)…………………………………..2 Handle
…………………………………………………………………………..1 Flange Bolt M8x45 (for handle)
………………………………………….2 Flange Lock Nut M8 …………………………………………………………2
Other
Oil Funnel ……………………………………………………………………….1 Dual Port USB Adapter (5V/2.4A)
………………………………………..1 Battery Charging Cables……………………………………………………1 Remote Key Fob
………………………………………………………………1
CONTROLS AND FEATURES
15
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This item is shipped from our factory
without oil. Recommend 10w30 Non synthetic oil & fuel (Petrol) needs to be
added on first use before starting the engine.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at +44(0)1942-715-407. Please have your serial number
and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold each side
flat on the ground to provide a surface area to work with the generator.
Install the Support Leg 1. Attach the support leg (E) to the generator frame
with flange
bolts (F). 2. Slowly tip the generator back down so that it rests on the
Wheels and support leg.
E
F
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Wheels 1. Before adding fuel and oil, carefully tip the generator
onto the
control panel side. 2. Remove wheel hub cap (B) from wheel by inserting a
small
screwdriver into the slot provided and pry upward. 3. Slide the roll pin (C)
through the wheel (A) from the outside. 4. Slide the roll pin through the
mount point on the frame. 5. Insert r-clip (D) into hole at end of roll pin.
6. Re-install hub cap on wheel. 7. Repeat to attach the second wheel.
Install the Handle 3. Place the handle (G) over the mounting channel on the
frame. 4. Secure the handle to the frame using the two flange bolts (H)
(M8x45). 5. Place a flange lock nut (I) on the end of each bolt and fasten
securely. DO NOT over tighten the flange lock nuts.
H
I G
Connect the Battery
1. Cut cable tie on each side of battery connector. 2. Push two halves of
battery connector together tightly.
C
D
A
B
16
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
ASSEMBLY
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 20.3 fl. oz. / 0.6 qt. (0.6 L) of oil (not
included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
Add Engine Oil No oil in engine, recommended 10w30 Non synthetic engine oil
needs to be added.
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled
with the recommended type 10w30 Non synthetic and amount of oil. Damage to the
generator as a result of failing to follow these instructions will void your
warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no
additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 oil. However, using the
listed conventional oils shown in the “Recommended Engine Oil Type” chart may
be used for typical use including the first 5 hours of the break-in run time
period of the engine. If running generator in extreme temperatures, refer to
the “Recommended Engine Oil Type” chart.
4. Check engine oil level at every use and add as needed.
MAX OIL DIP STICK
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance
section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil
level in the crankcase falls below the threshold level.
CAUTION
As a good general rule of thumb the bottom 2 threads on the oil port is full,
Always make sure the generator is level and never tip the generator to check
oil levels.
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the
break in period stay at or below 50% of the running watt rating and vary the
load occasionally to allow stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
1. Place the generator on a flat, level surface.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
ASSEMBLY
NOTICE
Only synthetic oil may be used after the 5 hour initial break-in period. Using
synthetic oil does not decrease the recommended oil change interval. Full
synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C)
temperatures.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death.
Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator. Use an approved container to transfer
the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel item that is
broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open
flames, pilot lights, heat and other sources of ignition.
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85
and an ethanol content of 10% or less by volume. y b c
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red
circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A
minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline
expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be
forced out of the tank as a result of expansion if overfilled, and can affect
the stable running condition of the generator. The approximate fuel level is
shown on the fuel gauge on top of the fuel tank.
CAUTION
Use unleaded gasoline with a minimum octane rating of 85 and an ethanol
content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and
gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm)
below the top of the tank to allow for gasoline expansion. DO NOT pump
gasoline directly into the generator at the pump. Use an approved fuel
container to transfer the gasoline to the generator. DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline
splashing over the generator and operator while filling.
NOTICE
The generator engine works well with 10% or less ethanol blended gasoline.
When using ethanol-gasoline blends there are some issues worth noting:
Ethanol-gasoline blends can absorb more water than
gasoline alone. These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and carburetor. The compromised
gasoline can be drawn into the carburetor and cause damage to the engine
and/or create potential hazards. If a fuel stabilizer is used, confirm that
it is formulated to work with ethanol-gasoline blends. Any damages or
hazards caused by using ethanol blended gasoline higher than 10% by volume,
improperly stored gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty. It is advisable to always shut off the
gasoline supply and run the engine to starvation after each use. See Storage
instructions for extended non-use.
3. Screw on the gasoline cap and wipe away any spilled fuel.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
Grounding
Your generator must be properly connected to an appropriate ground to help
prevent electric shock.
OPERATION
Generator Location
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the frame of the generator has been provided
(see Controls and Features for terminal location). For remote grounding,
connect a length of heavy gauge (12 AWG minimum) copper wire between the
generator ground terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure compliance
with local electrical codes.
Neutral Floating
Neutral circuit IS NOT electrically connected to the frame/ ground of the
generator.
The generator (stator winding) is isolated from the frame and from the AC
receptacle ground pin.
Electrical devices that require a grounded receptacle pin connection will
not function if the receptacle ground pin is not functional.
Neutral Bonded to Frame
Neutral circuit IS electrically connected to the frame/ground of the
generator.
The generator system ground connects lower frame crossmember below the
alternator. The system ground is connected to the AC neutral wire.
- See your Specifications section for specified type of grounding.
WARNING
NEVER operate install a this generator inside any confined spaces, building,
garage, basement, crawlspace, shed, vehicles, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an SUV, camper, trailer,
truck bed (regular sides, flat or other configuration), under staircases,
stairwells, next to walls or buildings or in any other location that will not
allow for adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
It is not recommended operating or storing this generator in wet weather
conditions such as rain or snow. Using a generator in wet conditions could
result in serious injury or death due to electrocution. If it has to be used
in damp or wet weather a recommended covering needs to be used for safety.
In some state’s generators may be required to be registered with the local
utility company when used at construction sites and may be subject to
additional rules and regulations, consult your local municipal authority.
Generators should always be operated on a flat, level surface at all times
(even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of clearance from all
combustible material.
Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance
on all sides to allow for adequate performance cooling, maintenance and
servicing.
WARNING
Always place the generator in a well-ventilated area. NEVER place the
generator near air intake vents or where exhaust fumes could be drawn into
occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage
purposes.
Failure to follow proper safety precautions may result in personal injury,
damage to the generator and void the manufacturer’s warranty.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate
cooling and breathing space are not supplied, or if the generator is blocked
or enclosed, temperatures can become extremely heated and may lead to fire.
WARNING
Do Not install or operate this generator with any muffler/ exhaust extraction
or extension in place otherwise you will damage the engine. Failure to comply
with this results in your warranty immediately invalidated and terminated.
Surge Protection
Electronic devices, including computers and many programmable appliances use
components that are designed to operate within a narrow voltage range and may
be affected by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect sensitive
electronic equipment. Install CE & UKCA Certified, plug-in surge suppressors
on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or
multi-outlet styles. They’re designed to protect against virtually all short-
duration voltage fluctuations.
Wireless Set Button
The wireless set button is a feature that lets the user synchronize the remote
key fob to the generator. Up to two remote key fobs can be synchronized to the
generator at a time. Follow the proceeding steps to reset a remote or
synchronize two remotes: 1. Press the START/STOP button once on the front
panel of the
generator. The button will flash green once per second.
3. Push and release the STOP $ button on the remote key fob. The START/STOP
button will flash green once and the wireless set button will flash blue once
to indicate the remote program has been erased.
4. Push and release the START a button on the remote. The START/STOP button
will flash green once and the wireless set button will flash blue once and
again illumniate blue to indicate the remote has been programmed.
2. Push and hold the wireless set button for approximately three (3) seconds. The wireless set button will illuminate blue and the START/STOP button will stop flashing.
5. Push and hold the wireless set button for approximately three (3) seconds
until the blue light of the wireless set button goes out, and the green light
of the START/STOP button flashes once per second indicating it is in “STANDBY”
mode.
6. Press the START button on the remote to start the engine and follow the
remote STOP instructions to verify the remote(s) are working properly.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
NOTICE
Two remote key fobs can be synchronized to the generator at one time.
NOTICE
Changing a remote key fob battery may not require the user to reset the
remote. If remote does not function after changing the battery, proceed with
Wireless Set Button instructions.
Starting the Engine
1. Make certain the generator is on a flat, level surface. 2. Turn the
gasoline fuel valve to the “ON” position.
Electric Start
DO NOT attempt to adjust the choke. The remote system will automatically close
and open the choke.
1. Press the START/STOP button once. The button will flash green but the
generator will not attempt to start.
Wireless Remote Start
Wireless remote starting is only possible within 80 feet of the generator.
DO NOT attempt to adjust the choke. The remote system will automatically close
and open the choke.
1. Press the START/STOP button once. The button will flash green.
2. Press the START/STOP button a second time. The button will now flash green once per half second and the generator will attempt to start. There will be (6) starting attempts. After generator starts, the button will turn solid green.
2. Press and release the “START” button on the remote control. DO NOT hold the button down, only press the button once. The engine will attempt to start six times.
Manual Start
1. Disconnect all electrical loads from the generator. Never start or stop
the generator with electrical devices turned on.
2. Press the START/STOP button once. The button will flash green.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
Battery
NOTICE
When the START/STOP button is pushed to “STANDBY” mode, the button will flash
green if the battery is sending out a charge. If the button does not flash
green while in “STANDBY” mode, check that the battery connection is still
good.
3. Press the choke button until illuminated green.
NOTICE
The supplied 12V battery does re-charge while the engine is running, but it is
also recommended that the battery needs be fully charged at least once per
month or maintained with a trickle charger or battery maintainer (not
included) especially if the generator isnt used regular, batteries supplied
are covered by 1 year warranty and are not included in the extended 3 years
offered.
4. Pull the recoil cord slowly until resistance is felt and then pull
rapidly. If several pulls are required or starting in cold ambient temperature
< 59°F (15°C), see notices below.
5. Press the choke button until no longer illuminated green.
NOTICE
If the engine starts but does not continue to run make certain that the
generator is on a flat, level surface. This engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 240 Volt AC single phase, 50 Hz electrical
loads.
DO NOT connect 3-phase loads to the generator.
DO NOT overload the generator.
WARNING
Always remember to plug your appliances directly into the generator and do not
plug the generator power cord into any electrical outlet or connect to the
circuit breaker panel in your home. Connecting a generator to your home’s
electric utility company’s power lines, or to another power source, called
`backfeeding’ is a dangerous practice that is illegal in many states and
municipalities.
This action if done incorrectly could damage your generator, appliances and
could cause serious injury or death to you or a utility worker when attempting
to restore power during an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and suffer a fatal
shock.
Whether injuries occur or not, if installed incorrectly and not to applicable
laws and codes, you may be subject to fines or the utility company may
disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those
connections must isolate the generator power from the utility power. You are
responsible for ensuring your generator’s electricity does not backfeed into
the electric utility power lines. These connections must comply with all
applicable laws and codes Consult your local utility company or a qualified
electrician to properly install this connection.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts
necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you
need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1.
Add this number to the number calculated in step 2. Starting wattage is the
surge of power needed to start some electric driven equipment. Following the
steps listed under “Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload condition
indicated by the AC overload blinking light, lower the load by unplugging one
or more items, then press the AC overload reset button before restarting the
generator for continued normal operation.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control in order to
minimize fuel consumption and noise while operating the unit during times of
reduced electrical output. Eco Mode allows the engine speed to idle during
periods of non-use. The engine speed returns to normal when an electrical load
is connected. When the economy switch is off, the engine runs at normal speed
continuously.
ECO
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode
MUST be turned off.
Power Management Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts To prolong the life of your generator and attached
devices, follow these steps to add electrical load: 1. Start the generator
with no electrical load attached. 2. Allow the engine to run for several
minutes to get up to
temperature. 3. Plug in and turn on the first item. It is best to attach the
item
with the largest load first. 4. Allow the engine to stabilize. 5. Plug in and
turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6
for each additional item.
Stopping the Engine
Remote Stop 1. Turn off all electrical connected loads. Never start or stop
the
generator with electrical devices turned on. 2. Let the generator run at no-
load for several minutes to
stabilize internal temperatures of the engine and generator. 3. Press the
“STOP” button on the remote.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
NOTICE
Engine will shut off but the START/STOP button will remain in “STANDBY” mode
for 12 hours and fuel valve will remain in the “ON” position waiting for the
next start instruction.
To completely shut down the generator, make sure the START/ STOP button is in
“OFF” mode and no longer flashing green and fuel valve is turned to “OFF”
position when the generator will not be used for an extended period of time.
NOTICE
Battery power is drawn while the generator is in standby mode (START/STOP
button flashing green). The generator will stay in standby mode for 12 hours
if shut down using the Remote Control. To turn standby mode off manually, push
and hold the “STOP” button on the remote control for 5 seconds or push and
hold the START/STOP button on the control panel for 5 seconds. The RCM will no
longer consume any battery power or wait for remote signal. This is indicated
by the START/STOP button no longer flashing.
Manual Stop 1. Turn off and unplug all electrical connected loads. Never start
or stop the generator with electrical devices turned on. 2. Let the generator
run at no-load for several minutes to
stabilize internal temperatures of the engine and generator. 3. Press the
START/STOP button.
Important: Always ensure that the START/STOP button is “OFF” and not
illuminated and fuel valve is in the “OFF” position when the generator will
not be used for an extended period of time.
NOTICE
If the engine will not be used for a period of two (2) weeks or longer, please
see the Storage section for proper engine and fuel storage.
Moving the Generator
NEVER lift or carry the generator using the folding handle. ALWAYS place
the generator on its wheels in the upright
position. ALWAYS turn the generator off and ensure the fuel valve is
closed. ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30 minutes). 1. Begin
by raising the folding handle, found on opposite side of wheels. 2. Using the
handle, tilt the end of the generator slightly off the ground until balanced
on the wheels. 3. While maintaining balance, roll the generator to the desired
location.
4. Turn the fuel valve to the “OFF” position.
NEVER tilt sideways while moving the generator.
Failure to follow these instructions could result in personal injury or
damage to the generator.
24
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only
operate the unit on a flat, level surface in a clean, dry operating
environment. DO NOT expose the unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your
responsibilities for service as stated in the Emission Control Warranty
Statement of this manual.
The owner/operator is responsible for all periodic maintenance. Complete all
scheduled maintenance in a timely manner. Correct any issue before operating
the generator. For service or parts assistance, contact our Technical Support
Team at +44(0)1942-715-407.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water. Water can enter the generator
through the cooling slots and damage the generator windings. It can also
contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a
soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI)
to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they
are
clean and unobstructed. To prevent accidental starting, remove and ground the
spark plug wire before performing any service.
DRAIN BOLT
2. Allow the oil to drain completely into an appropriate container. 3.
Replace the oil drain plug. 4. Remove the oil fill cap/dipstick to add oil. 5.
Add oil according to “Add Engine Oil” on Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance. 6. Dispose of used
oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. If using the dipstick to check oil level, DO NOT
screw in the dipstick while checking.
Cleaning and Adjusting the Spark Plug
1. Remove the spark plug cable from the spark plug. 2. Use a spark plug
socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug. 3. Inspect the
electrode on the plug. It must be clean and not
worn to produce the spark required for ignition. 4. Make certain the spark
plug gap is
0.028-0.031 in. (0.7-0.8 mm).
CAUTION
Failure to clean/replace the spark plug regular will result in poor engine
performance, poor fuel consumption or worse damaged engine components.
SPARK PLUG GAP
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select
the proper grade for your operating environment.
1. Remove the oil drain plug with a 12 mm socket (not included) and
extension.
5. Refer to the spark plug types in Specifications when replacing the plug.
6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark
plug.
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CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
Cleaning the Air Filter
1. Unscrew the cover holding the air filter to the assembly by turning the
fastener counterclockwise.
2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze
thoroughly dry in
a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean,
absorbent cloth to remove all excess oil. 6. Place the filter in the assembly.
7. Reattach the air filter cover and tighten the fastener by
turning clockwise.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the two or three screws (varies by model) holding the cover plate
which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor screen with a
wire brush.
Type 1
Type 2
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage
your generator and your electrical devices and will void your warranty.
Contact our Technical Support Team at +44(0)1942-715-407 for all other service
and/or adjustment needs.
Generator Battery
Your generator is equipped with an automatic battery charging circuit that
charges the battery while the engine is running. The battery will maintain a
proper charge if the unit is used on a regular basis (about once every two
weeks). If it is used less frequently, the battery should be connected to a
trickle charger or battery maintainer (not included) to keep the battery
properly charged.
Maximum charging rate should not exceed 1.5 amps. Follow the instructions
included with the battery charger. The battery should be fully charged at
least once per month. If the battery is not able to start the engine, it can
be started by manually pulling the engine recoil cord. If the battery voltage
is extremely low, the charging circuit may not be able to re-charge the
battery. In this case, the battery must be connected to a standard automotive
style battery charger for re-charging before it can be used.
Disconnect the Battery
1. Pull two halves of battery connector apart.
- See your model’s parts list for specified type of spark arrestor.
5. Replace the spark arrestor if it is damaged. 6. Position the spark arrestor on the muffler and attach with the
screws removed in step 2.
CAUTION
Failure to clean the spark arrestor regular will result in poor engine
performance, poor fuel consumption or worse damaged engine components.
NOTICE
Federal and local laws and administrative requirements indicate when and where
spark arrestors are required. When ordered, spark arrestors are required for
operation of this generator in National Forest lands. In California, this
generator must not be used on any forest-covered land, brush-covered land, or
grass-covered land unless the engine is equipped with a spark arrestor.
Charge the Battery
For a generator equipped with batteries for electric starting, proper battery
maintenance and storage should be followed. A trickle charger or battery
maintainer should be used to charge
26
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
OPERATION
the battery while the generator is in storage. Maximum charging rate should
not exceed 1.5 amps. Follow the instructions included with the trickle charger
or battery maintainer. The battery should be fully charged at least once per
month.
Remote Key Fob Battery
Batteries have a shelf life and after time used or unused will deteriorate
NOTICE
Always purchase the correct size and grade of battery most suitable for the
intended use.
Clean the battery contacts and also those of the device prior to battery
installation.
Remove batteries from equipment which is not to be used for an extended
period of time.
Remove batteries if consumed or if product is to be left unused for a long
time.
1.Remove the remote key fob from the key ring. 2.Remove the screw with a
Phillips screwdriver (not included) by turning anti-clockwise. 3.Pry the two
halves of the remote key fob apart slightly at the key ring end gently with a
small flat headed screwdriver 4.Separate the two halves of the remote key fob
gently by sliding the back side of the remote key fob up toward the key ring
end. 5.Carefully remove the circuit board to locate and replace the CR2016
battery. 6.Reverse these instructions from 5:1 to reassemble the remote key
fob.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at +44(0)1942-715-407 to locate the nearest
CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE Check oil level Clean around air intake and
muffler
FIRST 5 HOURS (BREAK IN) Change oil
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under
heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark
arrestor Clean fuel valve filter
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance*
EVERY 3 YEARS Replace fuel line*
- To be performed by knowledgeable, experienced owners or CPE certified service centers.
After a battery change if your remote transmitter doesn’t work you will need
to pair your remote transmitter again, please follow the instructions in this
manual to reprogramme transmitter to the receiver.
27
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
STORAGE
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator during periods of
storage, the following precautions should be followed: When storing the
generator make sure the START/STOP
button is “OFF” and not illuminated and fuel valve is set to the “OFF”
position.
Short Term Storage (up to 30 days)
Ethanol blended gasoline may gum up and clog the carburetor if the generator
is not run or carburetor drained within 4 weeks. 1. Be sure all appliances are
disconnected from the generator. 2. Start the generator as instructed in
Starting the Engine
section. 3. Turn the fuel valve to the “OFF” position. 4. Let the engine run
until fuel starvation has stopped the
engine. This usually takes a few minutes. 5. If started using remote, press
START/STOP button one more
time to ensure the generator is “OFF” and not in “STANDBY” mode and blinking
green.
Mid Term Storage (30 days 1 year)
Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year
with the addition of a properly formulated fuel stabilizer and stored in a
cool, dry place. 1. Be sure all appliances are disconnected from the
generator. 2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position. 4. Start and run the generator
for 10 minutes so the treated
gasoline cycles through the fuel system. 5. Option 1: Drain Gasoline from
Carburetor
5a. Turn off the generator by pushing the START/STOP button. If started using
remote, press START/STOP button one more time to ensure the generator is “OFF”
and not in “STANDBY” mode and blinking green.
5b. Turn the fuel valve to the “OFF” position. 5c. Use the drain bolt on the
carburetor to empty any
excess gasoline from the carburetor into an appropriate container. Use a
funnel (and appropriate hose if necessary) under the carburetor drain bolt to
avoid spillage.
5d. When gasoline stops flowing from the carburetor, replace and tighten the
carburetor drain bolt and be sure to properly dispose of the drained gasoline
according to local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel valve to the “OFF” position and
allow the generator to run until the engine stops from complete fuel
starvation. This may take a few minutes.
6b. If started using remote, press START/STOP button one more time to ensure
the generator is “OFF” and not in “STANDBY” mode and blinking green.
7. Remove the spark plug cap and spark plug and pour about a tablespoon of
oil into the cylinder.
8. Pull the recoil cord slowly to crank the engine to distribute the oil and
lubricate the cylinder.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
11. Store the generator in a cool, dry place out of direct sunlight.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely
drained of gasoline.
1. The generator is to be OFF and all appliances disconnected. Make sure the
START/STOP button is not blinking green and in “STANDBY” mode.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess gasoline from the
gasoline tank and carburetor into an appropriate container. Use a funnel (and
appropriate hose if necessary) under the carburetor drain bolt to avoid
spillage.
4. When gasoline stops flowing from the carburetor, replace and tighten the
carburetor drain bolt and be sure to properly dispose of the drained gasoline
according to local regulations or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 7-11 according to Mid Term Storage.
28
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Removing from Storage
NOTICE
If the generator has been improperly stored for a period longer than 30 days
with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel
must be drained and the carburetor must be thoroughly cleaned of ethanol build
up. This process involves technically advanced tasks. For assistance please
call our Technical Support Team at +44(0)1942-715-407. If the gasoline tank
and carburetor were properly emptied of all ethanol blended gasoline prior to
the generator being stored, follow the below steps when removing from storage.
1. Add gasoline to the generator according to Add Fuel. 2. Turn the fuel
valve to the “ON” position. 3. After 5 minutes check the carburetor and air
filter areas for
any leaking gasoline. If any leaks are found, the carburetor will need to be
disassembled and cleaned or replaced. If no gasoline leaks are found, turn the
fuel valve to the “OFF” position. 4. Check engine oil level and add clean,
fresh oil if needed. See Oil Specifications for proper oil type. 5. Check and
clear air filter of any obstructions such as bugs or cobwebs. If necessary,
clean air filter according to Cleaning the Air Filter. 6. Start the generator
according to Starting the Engine.
STORAGE
29
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ………………………….. CPG4000DHY-UK Start Type ………………………….Wireless,
Electric, Manual Watts (Max/Running) ……………………………. 3600/3500 Volts
AC…………………………………………………. 240 AC Amps @ 240V ………………………………………. 14.6 Volts DC
…………………………………………………. 12 DC Amps…………………………………………………… 8 Frequency
…………………………………………….. 50 Hz Phase ………………………………………………… Single Grounding
Type………………………………. Neutral Floating Weight …………………………………….. 93.9 lb. (42.6 kg)
Length ……………………………………. 23.5 in. (59.8 cm) Width ……………………………………… 24.4 in. (621
cm) Height……………………………………….. 20.5 in. (52 cm) Measured sound pressure level (7m
Eco Mode) ………. 64dB(A) Guaranteed sound power level ……………………… 96 dB(A) Noise
measurement uncertainty ………………….. 1.5 dB(A)
Engine Specifications
Model ……………………………………………… YF172 Displacement …………………………………………. 224 cc
Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type……………………………………………..
F6RTC Replacement Type…………………. NGK BPR6ES or equivalent Gap
…………………………….0.028-0.031 in. (0.7-0.8 mm) Valve Intake Clearance …………….
0.13-0.17 mm. (0.005-0.007 in.) Exhaust Clearance …………… 0.18-0.22 mm
(0.007-0.009 in.)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at
www.championpowerequipment.co.uk
Oil Specifications(Oil not included)
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity
………………………….. 20.3 fl. oz. / 0.6 qt. (0.6 L)
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of
engine oil used based on temperature shown in the “Recommended Engine Oil
Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 85 and an ethanol
content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ……………………………… 2.9 gal. (11 L)
Battery Specifications
Type………………….. Rechargeable, Non-Spillable Lead Acid Volts DC …………………………………………
………. 12 Capacity ………………………………………… …….. 7 Ah
Temperature Specifications
Starting Temperature Range (°F/°C) ……….. 5 to 104/-15 to 40 Remote Starting
Temperature Range (°F/°C) …………………………….. 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for
continuous operation at ambient temperatures up to 104°F (40°C). When needed,
it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C)
for short periods of time. If exposed to temperatures outside this range
during storage, it should be brought back within this range before operation.
In any event, the product must always be operated outdoors, in a well-
ventilated area and away from doors, windows and vents.
30
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts Diagram
4 44 43
42
38 37
36 35 34 33
31
32
41
31
40
30
23
54
39
29
45
53
28
46
27
23 26 25
47 48 49 50 51 52
23 58 59 60 61 64
65
57 56 55 4
62 63
1 2 3
4 5
6
23 24
22 21 20
19
18 17
16
8
4
66 7
67
98
97 96
2
68 4
9 10
11
70 69
71 72
73 74 75 76 81 80 79 78 77 82
88 87 86
83 84 85
94 95
89 90 91 92 93
99
100
12
13 8
14 15
101
102
103
SPECIFICATIONS
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Parts List
Part Number
1 1.5789.0625
2 1.5789.0620
3 85.220005.01
4 1.5789.0612
5 85.221000.10
6 CPG4000DHY-UK 7 85.190002.01 8 1.5789.0615 9 85.191200.16
10 1.9074.14.0650
11 85.191100.03 12 2.02.006 13 83.190001.01 14 85.190003.01 15 1.845.4219 16
85.100100.01.2
17 46.101300.08
18 46.101503.08
19 1.9074.4.0514
20 85.101000.01.2 21 1.5789.0610 22 85.101203.01.2 23 1.6177.1.08 24
26.100001.00 25 1.5789.0608 26 23.090006.21 27 85.070011.01 28 2.06.007 29
85.070400.01 30 85.071000.02.48
31 122.070015.01
32 2.08.143
33 85.070014.02
34 24.070030.00 35 2.06.006
Description
Qty.
Flange Bolt M6 x 25
2
Flange Bolt M6 x 20
4
Protection Cover, Control Unit
1
Flange Bolt M6 x 12
7
Control Unit, 3.3KW, 230V/50Hz, Wireless 1 Parallel
Engine, 224cc
1
End Housing, Motor
1
Flange Bolt M6 x 15
4
Stator Assembly
1
Bolt/Washer Assembly M6 x50
3
Rotor Assembly
1
Nut M14 x 1.5
1
Fan, Generator
1
End Cover, Generator 1
Screw ST4.2 x 19
4
Bracket, Muffler
1
Spark Arrester Assembly
1
Plate, Spark Arrester 1
Screw/Washer Assembly M5 x 14
2
Muffler Assembly
1
Flange Bolt M6 x 10
2
Cover, Exhaust Pipe
1
Lock Nut M8, Flange 18
Gasket, Muffler
1
Flange Bolt M6 x 8
1
Holder, Air Cleaner
1
Pipe, Fuel, 140mm
1
Clamp, Ø8.2 x b6
2
Fuel Valve
1
Fuel Tank, 11L, Yellow 1
Mount Vibration, Fuel Tank
4
Flange Bolt/Washer Assembly M6 x 20
4
Pipe, Reversal Valve, 540mm
1
Hole, Breather Tube
1
Clamp, Ø7 x Ø1
1
Part Number
36 152.070800.00
37 122.070100.09
38 122.070300.03
39 152.200702.00
40 122.200700.03.2
41 1.5789.0845
42 61170.0.2
43 5.1820.001 44 5.1800.009 45 85.201600.01 46 85.201200.01 47 122.201701.11.48
48 122.201501.23
49 122.201702.11.48
50 2.16.001
51 1.5789.0832 52 85.201200.02 53 85.201200.03
54 85.100007.01
55 1.862.06
56 5.1900.179
57 1.6177.1.06 58 152.200002.00.2 59 1.5789.0816 60 152.201400.00 61
1.5789.0825 62 122.200904.00 63 9.1000.07001 64 152.200013.02 65
152.200013.02.3 66 5.1900.127 67 152.200013.03 68 5.1900.146
69 5.1200.308
70 5.1870.014
SPECIFICATIONS
Description
Qty.
Reversal Valve
1
Fuel Tank Cap
1
Fuel Filter
1
Cover, Handle
1
Handle
1
Flange Bolt M8 x 45 2
Frame, 520 x 481 x 444mm
1
Charger
1
Rectifier
1
Supporter
1
Motor Mount, 1
1
8 in. Wheel, PU, Yellow 2
Pin Roll, Wheel, Ø16 x Ø10 x 97
2
Wheel Cover, Tooth Profile 8-10 in, Black
2
Pin Ø2 x 33, “R” Shape
2
Flange Bolt M8 x 32
4
Motor Mount, 2
2
Motor Mount, 3
1
Insulation Board, Motor Mount
1
Lock Washer Ø6, Toothed
1
Grounding Line, 180mm
1
Lock Nut M6, Flange 1
Support Leg 60 mm
1
Flange Bolt M8 x 16
2
Rubber, Support
2
Flange Bolt M8 x 25
2
Pinch, Rubber
1
Battery 12V7AH
1
Jacket, Wire, Black
1
Jacket, Wire, Red
2
Wire, To SAE Battery 1
Sleeve, Connector
2
Wire, To SAE Motor
1
8Amp Circuit Breaker, Push Button
1
Circuit Breaker Cover, Push Button
3
32
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Part Number
Description
Qty.
71 1.9074.4.0512
Screw/Washer Assembly M5 x 12
5
72 85.019.19.2
Control Panel, Black
1
73 83.210016.01
Speed Limiter
1
74 5.1110.005
Receptacle, DC 12V
1
75 5.1210.913
13Amp Circuit Breaker, Push Button
1
76 5.1210.916
16Amp Circuit Breaker, Push Button
1
77 1.5783.0520
Bolt M5 x 20
1
78 1.93.05
Lock Washer Ø5
2
79 1.862.05
Lock Washer Ø5, Toothed
1
80 1.6170.05
Nut M5
2
81 1.97.1.05
Washer Ø5
2
82 5.1120.014
Receptacle
1
83 1.819.0516
Screw M5x 16
4
84 5.1120.063
Receptacle
1
85 1.819.0416
Screw M4 x 16
4
86 1.6177.1.04
Lock Nut M4, Flange 6
87 1.6177.1.05
Lock Nut M5, Flange 4
88 5.1280.003
Fuse, 10A
1
89 1.9074.4.0514
Screw/Washer Assembly M5 x 14
3
90 85.061200.01.2
Guide Plate, Rope, Black
1
91 85.200106.01
Protector, Front Cover 1
92 85.210002.02
Control Box
1
93 1.5789.0615
Flange Bolt M6 x 15
4
94 5.1460.017
Pilot Lamp
1
95 5.1040.004
Remote Excercise Button
1
96 1.845.4216
Screw ST4.2 x 16
2
97 5.1830.023
Remote Control
1
98 5.1040.013
Switch, Button Start 1
99 CPG4000DHY-UK.21.10 Wire Assembly
1
100 CPG4000DHY-UK.21
Control Panel Assembly
1
101 9.2600.003.99
Remote
1
102 9.1700.008
Plug, USB 5V/2.4A
1
103 9.1600.012
Cables, 12V, 2m
1
33
SPECIFICATIONS
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Engine Parts Diagram
19
96
53
54 111
55 48 14
45
31 30
56
27
29
28
8788
108
8586
84
1 95
94
103
83
102
58
82
90 93
18
100
101
77
80 7879
81
91 75
11
33 76
92
16 19
32
34
36 39
77 26
81
91
79
80
78
21 22
23 24 52 51
60 61 62 63
74 73
72 7071 6566676869
36 110
26
73
39
74
34
25
25
35
37 64 20
38 12 40 41
42
43 44
50
15
109
49 46
59
47
97 17
2
3
4 5 6 7 8 9 10
57 12 13
104 52 105
98 106107 99 89
SPECIFICATIONS
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Engine Parts List
Part Number
1 1.5789.0615
2 85.061100.00.2
3 21.061005.00 4 2.10.003.1 5 21.061001.01 6 45.060003.00 7 45.060002.00 8 45.060009.00 9 45.060007.00 10 45.060008.00 11 24.040004.00 12 1.5789.0612 13 85.080100.02.48 14 85.091100.01
15 21.061300.01.48
16 24.130004.20 17 85.061000.02 18 85.091000.01 19 85.131000.06
20 2.03.016
21 2.02.006 22 23.060001.01 23 27.080001.00 24 24.120100.10
25 2.11.001
26 2.01.010 27 1.9074.4.0512.1
28 85.132100.03
29 85.132200.01 30 1.823.0306.1 31 81.132001.00 32 22.130003.00 33 24.130002.00 34 27.130001.00 35 27.080600.00 36 2.01.003 37 85.030100.01.1 38 21.127000.02 39 26.010100.01
Description
Qty.
Flange Bolt M6 x 15
4
Cover, Recoil Starter, Black
1
Spring, Recoil Starter 1
Rope Ø4 x 1550, Black 1
Reel, Recoil Starter
1
Spring, Ratchet
2
Starter Ratchet, Steel 2
Spring, Ratchet Guide 1
Ratchet Guide
1
Screw, Ratchet Guide 1
Guide Plate, Push Rod 1
Flange Bolt M6 x 12
6
Fan Cover, Yellow
1
Base, Air Cleaner
1
Handle, Recoil, Soft, Yellow
1
Gasket, Air Cleaner
1
Recoil Assembly
1
Air Cleaner Assembly 1
Carburetor
1
Washer Ø10 x Ø16 x 1.5, Drain Bolt
1
Nut M14 x 1.5
1
Pulley, Starter
1
Cooling Fan
1
Flywheel
1
Oil Seal Ø25 x Ø41.3 x 6
2
Stud Bolt M8 x 35
2
Screw M5 x 12, Black 2
Support, Stepper Motor
1
Stepper Motor
1
Screw M3 x 6
4
Cover, Stepper Motor 2
Gasket, Carburetor
1
Gasket, Insulator
1
Insulator, Carburetor 1
Air Guide, Right Side 1
Stud Bolt M6 x 90
2
Crankcase
1
Oil Level Sensor
1
Cylinder Head, 224cc 1
Part Number
40 27.050200.00
41 85.050100.01
42 1.276.6205
43 24.030008.00
44 46.031000.00.48
45 1.6177.06 46 85.030007.01 47 1.5789.0832 48 23.091002.21
49 27.030013.01
50 27.030013.00
51 22.123000.02 52 1.5789.0625 53 27.091200.01 54 23.091003.21 55 23.091001.21
56 45.132200.03
57 85.220005.02
58 2.08.121 59 1.5789.0840 60 25.040013.00 61 2.04.001 62 27.041000.00
63 2.14.012
64 2.08.037
65 27.050005.00.1 66 23.050003.00 67 2.09.001 68 27.050303.00 69 27.050302.00
70 27.050301.00 71 27.030009.01 72 2.04.003 73 23.040002.02 74 23.040006.02 75
85.080200.01 76 2.15.002(F6RTC)
35
SPECIFICATIONS
Description
Qty.
Connecting Rod
1
Crankshaft
1
Bearing 6205
2
Gasket, Crankcase Cover
1
Oil Dipstick Assembly, Yellow
1
Flange Nut M6
2
Cover, Crankcase
1
Flange Bolt M8 x 32
5
Seal, Air Cleaner
1
Seal Strip, Crankcase Cover, Short
1
Seal Strip, Crankcase Cover, Long
1
Ignition Coil
1
Flange Bolt M6 x 25
3
Cover, Air Cleaner
1
Element, Air Cleaner 1
Separator, Air Cleaner 1
Stepper Motor, Choke Valve
1
Protective Cover, Control Unit, Engine
1
Flange Bolt M10 x 65 1
Flange Bolt M8 x 40 1
Lifter, Valve
2
Dowel Pin Ø9 x 14
2
Camshaft
1
Woodruff Key 4 x 7.5 x 19
1
Drain Bolt M10 x 1.25 x 25
1
Piston
1
Pin, Piston
1
Circlip Ø18 x Ø1
2
Ring, Oil
1
Ring, Second Piston
1
Ring, First Piston
1
Gasket, Cylinder Head 1
Dowel Pin Ø10 x 14
2
Valve, Intake
1
Valve, Exhaust
1
Air Shroud, Cylinder
1
Spark Plug F6RTC
1
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Part Number
77 1.5789.0865
78 23.040017.00
79 21.040003.00
80 21.040007.00
81 21.040001.00
82 21.040008.00 83 24.040202.00 84 22.040009.00
85 22.040012.00
86 21.040021.00 87 1.97.1.06 88 1.6177.1.06
89 27.125000.01
90 24.040201.00 91 23.040010.00 92 27.040005.00
93 21.020002.01
94 24.021000.00
95 23.020001.02
27.131017.01 96
27.131017.01.01 97 1.6177.1.05 98 27.125100.00
99 23.125000.03
100 85.130006.04
101 85.130006.03
102 85.130005.03
103 1.6177.1.04.2 104 1.5789.0629 105 2.04.005 106 1.93.05 107 1.16674.0516
108 24.040200.00 109 2.05.001
110 27.010000.00
111 2.08.166
Description
Qty.
Flange Bolt M8 x 65
3
Oil Seal, Valve, Steel 2
Spring, Valve
2
Retainer, Exhaust Valve Spring
1
Retainer, Intake Valve Spring
1
Rotator, Exhaust Valve 1
Shaft, Rocker Arm
1
Rocker Arm
2
Screw, Valve Adjustment
2
Nut M6 x 0.5, Lock
2
Washer Ø6
2
Lock Nut M6, Flange 2
Starter Motor Assembly
1
Retainer, Rocker Arm 1
Bolt, Rocker Arm
2
Push Rod
2
Gasket, Cylinder Head Cover
1
Cover, Cylinder Head 1
Breather Tube, 112 + 35 mm
1
Main Jet, Standard
1
Main Jet, Altitude
/
Lock Nut M5, Flange 3
Starter Motor
1
Relay, Starter, Three Gear
1
Support 20mm, Support plate
1
Support 15mm, Support plate
2
Support, Stepper Motor
1
Lock Nut M4, Flange 3
Flange Bolt M6 x 29
1
Dowel Pin Ø8 x 10
2
Lock Washer Ø5
2
Flange Bolt M5 x 16
2
Rocker Arm Assembly 1
Clamp, (Ø8 x 6.5)
2
Cylinder Head Assembly
1
Flange Bolt M5×12
4
36
SPECIFICATIONS
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
GENERATOR
G DC COIL
G
AC COIL SUB COIL
G G
G
G
DC DIODE R
8A, C.B.
DC12V
R+
_
C B
CONTROL UNIT
Br Br Br L L
R
R
R
1W
2 B/W
Y
2
1
4
3
4O
Y
10 8 6
5
7
9
7C
8 W/G
9B 10 L
OY LC
OUTPUT PANEL
C.B.
Br
AC 220V-240V
Br
BUTTON START
PILOT LAMP
CHARGER
L
_ +
Br L
G/Y
L
G/Y
YG B R
R G/Y
R
EARTH
B
TERMINAL
L
L
15 13 11 16 14 12
97
5
3
1
10 8 6
4
2
PORTFIRE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L A W/L O C
Y B G/Y B W/G W O C B/W
A
20
19
20 O
19 L
14 16 18
18 B
13 15 17
17 R
16 L
2 4 6 8 10 12 1 3 5 7 9 11
15 Y 14 C 13 O
WR0521
Receiver module
1 2 3 4 5 6 7 8 9 10 11 12
W G/Y G B/W Y R C L O W/L B
antenna
37
SPECIFICATIONS
ENGINE
B BLACK
Br BROWN
Y YELLOW B/W BLACK WHITE
L BLUE
W/G WHITE GREEN
G GREEN G/Y GREEN YELLOW
R RED
W/L WHITE BLUE
W WHITE
O ORANGE
C CARNATION A AMETHYST
STEPPING MOTOR (THROTTLE)
B
Y
B
B
R
B
W
FUSE B/W 10A
R B/W B
M
SPARK PLUG
IGNITION COIL OIL LEVEL SW
BATTERY STARTER
R Y O L C
STEPPING MOTOR (CHOKE)
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
TROUBLESHOOTING
TROUBLESHOOTING
Problem Engine will not start.
Engine starts but runs roughly.
Engine will not start wirelessly. Engine will not start electrically. Engine
shuts down during operation. Generator cannot supply enough power or
overheating. Engine is running but no AC output.
Cause No fuel. Faulty spark plug.
Low oil level.
Spark plug wire loose. Fuel valve is closed.
START/STOP button in “OFF” mode.
Old fuel or water in fuel. Flooded with fuel.
Choke in the wrong position.
Dirty air filter. Dirty fuel valve. Clogged spark arrestor. Remote control
battery is dead. Generator battery is dead.
START/STOP button in “OFF” mode.
Generator out of range of remote signal. Obstructions in between generator and
remote. Generator battery is dead.
START/STOP button in “OFF” mode.
Out of fuel.
Low oil level.
Clogged spark arrestor.
Generator is overloaded.
Dirty air filter.
Choke in wrong position.
Poor cord connection. Circuit breaker is open. Faulty inverter module. Loose
wiring.
AC Overload: Button illuminated red
Other.
Solution Add fuel. Clean and adjust spark plug or replace. Fill crankcase to
the proper level. Place generator on a flat, level surface. Attach wire to
spark plug. Open fuel valve. Press START/STOP button to “STANDBY” mode then
again to “Start” or see manual start section. Drain fuel and replace with
fresh fuel. Let unit stand for 10 mins. Move choke until it stops under RUN
position or push choke button if illuminated green. Clean or replace air
filter. Clean the fuel valve. Clean spark arrestor. Replace remote control
battery. Recharge generator battery. Press START/STOP button to “STANDBY” mode
then press “START” one time on remote. Remote must be with 80 feet of
generator.
Clear line of site between generator and remote.
Recharge generator battery. Press START/STOP button to “STANDBY” mode then
again to “START”. Fill fuel tank. Fill crankcase to the proper level. Place
generator on a flat, level surface. Clean spark arrestor. Review load and
adjust. See “Connecting Electrical Loads.” Clean or replace air filter. Move
choke until it stops under RUN position or push choke button if illuminated
green. Check all connections. Reset circuit breaker. Call Technical Support
Team. Inspect and tighten wiring connections. Reduce AC load and press
Overload Reset Button until illuminated green. Contact the help line.
38
CPG4000DHY-UK – 3600W WIRELESS REMOTE START OPEN FRAME INVERTER
Problem Engine hunts or falters.
Repeated circuit breaker tripping.
Cause Engine governor defective. Dirty fuel valve. Carburetor is dirty and
running lean. Choke in wrong position.
Overload.
Faulty power cords or device. Circuit breaker still too hot.
TROUBLESHOOTING
Solution Contact the help line. Clean the fuel valve. Contact the help line.
Move choke until it stops under RUN position or push choke button if
illuminated green. Review load and adjust. See “Connecting Electrical Loads.”
Check for damaged, bare or frayed wires. Replace defective device. Let unit
sit for 5 mins.
39
WARRANTY
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical
support please visit: https://www.championpowerequipment.co.uk To complete
registration you will need to include a copy of the purchase receipt as proof
of original purchase. Proof of purchase is required for warranty service.
Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical
components will be free of defects in material and workmanship for a period of
three (3) years for domestic usage and One (1) Year for commercial and
industrial use. Transportation charges on product submitted for repair or
replacement under this warranty are the sole responsibility of the purchaser.
This warranty only applies to the original purchaser and is not transferable.
For full T&C’s please visit www.championpowerequipment.co.uk.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone
or e-mail. If the problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or replacements
without prior authorization, or at an unauthorized repair facility, will not
be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with mechanical and electrical components need periodic parts and
service to perform well. This warranty does not cover repair when normal use
has exhausted the life of a part or the equipment as a whole. Installation,
Use and Maintenance This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal maintenance is not
covered by this warranty and is not
required to be performed at a facility or by a person authorized by CPE.
Other Exclusions
This warranty excludes: Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and storage covers.
Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
Problems caused by parts that are not original Champion Power Equipment
parts.
When applicable, this warranty does not apply to products used for prime power
in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time,
use of this product, freight, or any incidental or consequential claim by
anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or
CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be
subject to the warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by reference to the
purchase date of the original unit. This warranty gives you certain legal
rights which may change from state to state or province to province. Your
state or province may also have other rights you may be entitled to that are
not listed within this warranty.
Contact Information
Winch Solutions ltd Unit 17-18 Bradley Trading Estate Standish WN6 0XQ / UK
www.championpowerequipment.co.uk
support@cpeeurope.co.uk