CHAMPION POWER EQUIPMENT 201278 Dual Fuel Electric Start Inverter Generator User Manual
- June 13, 2024
- CHAMPION POWER EQUIPMENT
Table of Contents
CHAMPION POWER EQUIPMENT 201278 Dual Fuel Electric Start Inverter
Generator
Product Information:
-
Model: #201278 – Power Output: 4500W
-
Fuel Type: Dual Fuel (Gasoline and Propane)
-
Electric Start: Yes
-
Inverter Technology: Yes
-
Manufacturer: Champion Power
Equipment, Inc. -
Location: Santa Fe Springs, CA, USA
-
Safety Standard: Meets ANSI/PGMA G300-2018
Product Usage Instructions:
- Register your product online at championpowerequipment.com or visit championpowerequipment.com.
- Read and understand the safety precautions mentioned in the manual before operating the product. Failure to do so could result in serious injury.
- Keep this manual with the product at all times.
- Carbon monoxide safety is crucial while using the generator. Always take your generator outside to prevent carbon monoxide buildup and protect your family. Educate yourself about carbon monoxide risks.
- Install carbon monoxide detectors in your living space to stay alert and identify any potential leaks.
- Place the generator outside, away from doors, windows, and garages to avoid carbon monoxide exposure.
- If you experience symptoms of carbon monoxide poisoning, such as dizziness, headache, nausea, or fatigue, leave the area immediately and seek fresh air.
- Ensure that fumes from the generator are pointed away from nearby people.
- For detailed instructions on assembly, refer to the “Assembly” section in the manual.
- Before starting the generator, make sure to connect the battery, add engine oil, and add fuel (gasoline or propane) as per the instructions provided in the manual.
- Ground the generator properly as outlined in the manual.
- Regular maintenance of the generator is essential for optimal performance. Refer to the “Maintenance” section in the manual for detailed instructions.
- Proper storage procedures are crucial to prolong the lifespan of the generator. Follow the guidelines provided in the “Storage” section of the manual.
- If storing the generator for an extended period, follow the specific instructions for short-term, mid-term, or long-term storage mentioned in the manual.
- When removing the generator from storage, ensure all necessary checks and maintenance tasks are performed before starting it up again.
Note: This is a brief summary of the product information and usage instructions. For comprehensive details and specific safety guidelines, refer to the complete user manual provided with the product.
OPERATOR’S MANUAL
MODEL #201278 4500W DUAL FUEL ELECTRIC START
INVERTER GENERATOR
REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the
product.
Specifications, descriptions and illustrations in this manual are as accurate
as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator
Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and
Performance of Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and
other U.S. and foreign patents pending.
3987-M-OP REV 20230109 EN
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
CARBON MONOXIDE KILLS
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon monoxide.
But there’s even more you can do. By educating yourself about all carbon
monoxide risks, you’ll be better prepared to protect your family from this
colorless, oderless threat.
ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
· Headache
· Dizziness
· Nausea
· Fatigue
· Shortness of breath
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
FOR PARTS BREAKDOWN
Search by model number at championpowerequipment.com
3
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product.
CPE designs, builds, and supports all of our products to strict specifications
and guidelines. With proper product knowledge, safe use, and regular
maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the
information in this manual at the time of publication, and we reserve the
right to change, alter and/or improve the product and this document at any
time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and
serviced as well as providing safety to the operator and those around the
generator. Therefore, it is IMPORTANT to review this product manual and other
product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating the product
fully familiarize themselves too, with the proper safety and operation
procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use and be
satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the
complete model and serial numbers of your product. Transcribe the information
found on your product’s nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related
(e.g., messages relating to property damage).
CPE TECHNICAL SUPPORT TEAM 1-877-338-0999 MODEL NUMBER 201278 SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
4
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST
AWAY. DO NOT operate the generator inside any building, including garages,
basements, crawlspaces and sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to
enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a
home or garage, EVEN IF doors and windows are open. ONLY use OUTSIDE and far
away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO Shield® module will not allow the
generator to start.
DANGER
Operate equipment with guards in place. Rotating parts can entangle hands,
feet, hair, clothing and/or accessories. Traumatic amputation or severe
laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove
jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items
that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are
worn, damaged or frayed. Use only Champion electrical cords for proper
application. DO NOT operate generator in wet weather. DO NOT allow children or
unqualified persons to operate or service the generator. Use a ground fault
circuit interrupter (GFCI) in damp areas and areas containing conductive
material such as metal decking. Connection to your home’s electrical system
requires a listed 30A transfer switch installed by a licensed electrician and
approved by the local authority having jurisdiction. The connection must
isolate the generator from the utility power and must comply with all
applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately. NEVER use this product to power
life support devices or life support appliances. NEVER use this product to
power medical devices or medical appliances. Inform your electricity provider
immediately if you or anyone in your household depends on electrical equipment
to live. Inform your electrical provider immediately if a loss of power would
cause you or anyone in your household to experience a medical emergency.
5
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it
where it cannot contact the plug or any other metal object. DO NOT check for
spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow
equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of
clearance on all sides to ensure adequate cooling. Maintain at least 5 ft.
(1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine
faster than you can let go. Broken bones, fractures, bruises or sprains could
result. Unintentional startup can result in entanglement, traumatic amputation
or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and
then pull rapidly to avoid kickback. DO NOT start or stop the engine with
electrical devices plugged in and turned on.
CAUTION
Start the generator and allow the engine to stabilize before connecting
electrical loads. Connect electrical equipment in the off position, and then
turn them on for operation. Turn electrical equipment off and disconnect
before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO
NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any
material to block the cooling slots. If connected devices overheat, turn them
off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames
Equipment vibrates excessively
WARNING
Although the generator contains a spark arrester, maintain a minimum distance
of 5 ft. (1.5 m) from dry vegetation to prevent fires.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or
electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT
modify the generator in any way.
6
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND
EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
Gasoline is highly flammable and explosive. Gasoline can cause a fire or
explosion if ignited. Gasoline is a liquid fuel but it’s vapors can ignite.
Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
Gasoline has a distinctive odor, this will help detect potential leaks
quickly.
Gasoline expands or contracts with ambient temperatures. Never fill the
gasoline tank to full capacity, as gasoline needs room to expand when
temperatures rise.
In the case of any petroleum gasoline fire, flames should never be
extinguished unless the fuel supply valve can be turned OFF. By not doing so,
if a fire is extinguished and the supply of fuel is not turned OFF, an
explosion hazard could be created.
WARNING
Propane/LPG (liquified petroleum gas) and LPG Vapors:
LPG is a hydrocarbon gas that exists in a liquified form and it’s vapors are
highly flammable and explosive.
LPG and it’s vapors are under pressure and can cause a fire or explosion if
ignited.
LPG vapors are heavier than air and will settle in low places while
dissipating.
LPG itself is odorless and tasteless. For safety, a chemical is added to
give it an odor to help detect leaks quickly.
If a leak is detected, IMMEDIATELY turn OFF the gas supply.
In the event of an LPG fire and only when safe to do so, first close the
regulator valve OFF and then use a dry powder extinguisher to put out the
fire. This is because if a fire is extinguished before the regulator valve is
closed OFF, then an explosion hazard condition could be created.
Always keep the LPG cylinder in an upright position. LPG is a skin
irritant and can cause severe cold burns
similar to frostbite.
Always wear proper protective gloves when connecting to and disconnecting
from a propane bottle.
Always keep LPG away from sparks, open flames, pilot lights, heat and other
sources of ignition.
7
WARNING
When adding or removing gasoline: Do not light or smoke cigarettes. Always
stop the engine and allow to cool for a minimum of two minutes before
refueling. Always loosen gasoline cap slowly to release vapor pressure and to
keep fuel from escaping around the gasoline cap. Always replace and tighten
the gasoline cap securely after fueling. Never remove the gasoline cap or add
gasoline while the engine is running or when the engine is hot. Only fill or
drain gasoline outdoors in a well-ventilated area. Do not pump gasoline
directly into the generator at the gas station. Always store gasoline in an
EPA/CARB compliant container or to transfer the gasoline to the generator. Do
not overfill the gasoline tank. Always keep gasoline away from sparks, open
flames, pilot lights, heat and other sources of ignition.
WARNING
When starting the generator: DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines and
exhaust system are properly in place. Always allow spilled gasoline to
evaporate fully before attempting to start the engine. Always check the
connections of the supply hose for leaks before using LPG fuel. Always be
certain that the generator is resting firmly on level ground.
WARNING
When operating the generator: Do not move or tip the generator during
operation.
WARNING
When transporting or servicing the generator: Always check that the fuel valve
is in the OFF position and the gasoline tank is empty. Always check that the
LPG supply hose is disconnected and stored securely away from the generator
after use. Disconnect the spark plug wire.
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
When storing the generator: Always store away from sparks, open flames, pilot
lights, heat and other sources of ignition. Never store generator, gasoline or
LPG cylinders near furnaces, water heaters, or any other appliances that
produce heat or have automatic ignitions.
DANGER
Never place a gasoline container, gasoline tank, LPG cylinder or any
combustible material in the path of the exhaust stream during operation of the
engine.
WARNING
Never use a gasoline container, gasoline tank, LPG connector hose, LPG
cylinder or any other fuel item that is broken, cut, torn or damaged.
Lithium-ion Battery Safety
WARNING
Electrolyte may pose an increased risk of harm if not handled properly.
Electrolyte inside the battery is harmful to skin and eyes. If the battery
leaks and electrolyte gets in your eyes, do not rub them. Instead, rinse them
with clean running water and immediately seek medical attention. If left
untreated, electrolyte can cause permanent eye injury. Keep away from
children. When using the generator: Do not use the battery near sources of
high heat or fire. Do not reverse or short-circuit the positive (+) or
negative (-)
terminals. Do not use the battery in parallel or in series. Do not
discharge battery in temperatures below 14°F (-10°C)
or above 104°F (40°C). When charging the battery: Use only battery chargers
and/or battery maintainers designed
for lithium-ion batteries. Do not charge the battery with voltage over 15.0V
and current
over 1.6A. Do not charge the battery below 32°F (0°C) or above 113°F
(45°C).
Always remove battery from the battery cradle before charging separately.
Never leave the battery unattended while charging. If the battery smokes,
swells or gives off an odor during charging, terminate charging immediately.
If the battery becomes hot to the touch, stop charging. Allow battery to
cool before resuming.
After charging, leave the battery sitting for 0.5 to 1 hour before checking
the voltage. If the voltage is less than 12.8V, additional charging is
necessary.
When storing the generator/battery:
Always check that the battery connectors between the inverter and the
battery are unplugged and placed away from the battery terminals.
Always inspect the battery case for obvious signs of physical damage or
warpage.
Do not store the battery near sources of high heat or fire.
Store the battery in a dry, well ventilated area between -4°F (-20°C) and
104°F (40°C).
Do not store the battery when discharged to 20% or less state of charge
(SOC).
The battery should be charged for 10~30 mins every 180 days when in storage,
to keep the battery in good condition.
In case of battery damage:
If damaged, battery may emit hazardous fumes. If fumes are present, move
battery to a well-ventilated area.
Do not try to repair the battery. Safe disposal of Lithium-ion battery:
Lithium-ion batteries contain elements that pose health risks to individuals
if they are allowed to leach into the ground water supply. In many states and
counties, it may be illegal to dispose of these batteries in standard
household waste.
In the United States and Canada, a large network of over 30,000 battery
drop-off locations may be found at www. call2recycle.org.
To dispose the battery safely, apply tape over any exposed connectors to
prevent accidental shorting of the positive and negative terminals of the
battery during transport.
Place the battery in a clear sturdy plastic bag, seal the bag and deposit
the battery into the recycling container at your local municpal hazardous
waste (HHW) recycling location.
Never dispose of the battery in a fire or incenerator, as the battery may
catch fire and explode.
8
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read
them carefully. If a label comes off or becomes hard to read, contact
Technical Support Team for possible replacement.
B
A C
E
D
Top
LABEL
DANGER
PELIGRO
1385-L-SF-D
DANGER
A
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un
Utiliser une génératrice à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement de la génératrice contient du monoxyde de carbone.
veneno que no se puede ver Il s’agit d’un poison que vous ne
ni oler. NUNCA lo use dentro pouvez ni voir ni sentir.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
del hogar ni el garaje, INCLUSO SI las puertas y ventanas están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes. Utilisez la UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes et trappes de ventilation.
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE:
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (e.g. not in house or garage).
Move to fresh air and get medical help if sick, dizzy or weak.
POINT AWAY DIRIJA ALEJADO
Mueva al aire fresco y obtenga asistencia
Mover el generador a un área abierta a la intemperie. Apunte el escape alejado.
medica si está enfermo, mareado, o débil.
B
No corra los generadores en áreas cerradas (ej. no en una casa o garaje).
ACTION LABEL ETIQUETA DE ACCIÓN EXHAUST EL ESCAPE
3216-L-SF-A
C
UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% ethanol. GASOLINA REGULAR SOLAMENTE.
87 octanos como mínimo. Máximo de
etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane minimal de 87. Maximum 10 % d’éthanol.
2241-L-OP-A
1953-L-SF-A
WARNING
ADVERTENCIA
DO NOT TOUCH!
Operation of this equipment may create
¡NO TOCAR! Los gases de
La operación de este equipo puede producir chispas
D
Exhaust gases, muffler sparks that can start fires around dry
escape, el silenciador y los que pueden provocar incendios alrededor de la
and engine components vegetation. A spark arrestor may be required. componentes del motor están vegetación seca. Un supresor de chispas puede que
are extremely HOT and The operator should contact local fire
extremadamente CALIENTES y sea necesario. El operadaor debe comunicarse con
cause burns.
agencies for laws and regulations relating to causan quemaduras.
las agencias locales de bomberos para las leyes y
fire prevention requirements. If installed,
reglamentos relativos a los requisitos de prevención
clean every 100 hours or every season.
de incendios. Si está instalado, limpie cada 100
horas o cada temporada.
CHAMPION POWER EQUIPMENT, INC. 12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN
60 3600
MAX AMBIENT TEMP. 104°F TEMP. AMBIANTE MAX. 40°C
GASOLINE WATTS WATTS D’ESSENCE
3500
3981-L-PR-A
E
WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
MODEL MODÈLE
201278
F INSULATION CLASS
CLASSE D’ISOLATION
POWER FACTOR FACTEUR DE PUISSANCE
1.0
PROPANE WATTS WATTS AU PROPANE
3150
SERIAL NO. N° DE SÉRIE
XXXXXXXXXXXX
AC VOLTS VOLTS C.A.
120
XXXX MANUFACTURE DATE
DATE DE FABRICATION
AC AMPS AMPÈRES C.A.
29.2
9
DESCRIPTION
Safety Symbols/ CO Danger
CO Shield® Action automatic shutoff *See CO Shield®
section
Fuel
Hot Surface
Dataplate
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements
before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices
can result in electric shock. Improper connections to a building can allow
current to backfeed into utility lines, creating an electrocution hazard. A
transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death. Keep generator at least 5
feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
10
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
SYMBOL
MEANING
This product uses lithium-ion (Li-ion) batteries. Local, state, or federal
laws prohibit disposal of Li-ion batteries in ordinary trash. In the United
States and Canada, a large network of over 30,000 battery drop-off locations
may be found at www.call2recycle.org and/or consult your local waste authority
for information regarding available recycling disposal options.
Blindness or severe burns. Electrolyte solution can cause blindness or severe burns.
Shield eyes. Explosive gases can cause blindness or injury. If damaged, battery may emit hazardous fumes. If fumes present, move battery to a well- ventilated area.
Eye protection. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
11
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING On Stop or Off Choke Ignition Switch RV Ready Receptacle Circuit Breaker Reset: Push Ground Terminal USB Connection Port Direct Current
SYMBOL
MEANING Gasoline Tank: Full
Gasoline Tank: Empty
High CO Warning. Move generator to an open, outdoor area. Move to fresh air
and get medical help if sick, dizzy or weak. CO Shield System Fault.
Electrical issue, end of life.
Battery Connector
Overload Reset Button
Economy Mode Button
ECO
Low Oil
Parallel Connection(s)
Power Output. Percentage of available power from generator being used. Neutral
Floating. Neutral circuit IS NOT electrically connected to the frame/ ground
of the generator.
Propane Inlet
12
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
2711-L-OP-A
1
2
3
4
5
6
1
2
10W-30
Starting the Engine – Manual Start
DANGER
Move generator outside and far away from windows, doors and intake ventilation
covers.
1. Check oil level. Recommended oil is 10W-30.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of
87 and an ethanol content of 10% or less by volume.
3. Turn EZ Start dial to the “CHOKE” position. 4. Pull the recoil cord. 5.
Turn the EZ Start dial to the “RUN” position. 6. Plug in desired device.
3978-L-OP-A
Stopping the Engine 1. Turn off and unplug all connected electrical loads. 2.
Turn the EZ Start dial to the “STOP” position. For adding fuel and starting
the engine with LPG see Add Fuel: Propane (LPG) in Assembly section and
Starting the Engine: Propane (LPG) in the Operation section. For Electric
Start, see “Starting the Engine” section in the Operation section.
13
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize
yourself with the location and function of the controls and features. Save
this manual for future reference.
Generator
21 9
3
10 8
4 5
7 6
11
12
1. Gasoline Gauge 2. Fuel Cap Remove to add fuel. 3. Folding Handle Used
to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit. 4. Battery Access Cover 5.
Control Panel See Control Panel section. 6. Recoil Starter Used to
manually start the engine.
7. Never Flat Wheels 5 in. (12.7 cm) 8. Oil Fill Access Cover 9. LPG Inlet Used to connect LPG fuel source to generator. 10. Carrying Handle(s) Used to lift or carry the unit. 11. Muffler 12. Maintenance Cover
14
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
Control Panel
1 A
2 3
CONTROLS AND FEATURES
4 B
C
1. Intelligauge with Power Meter and CO Shield® See Intelligauge section.
2. Ignition Switch Used to START the generator. 3. EZ Start Dial Used to
start, stop and choke the generator. 4. Circuit Breakers (Push Reset)
Protects the generator
against electrical overloads. 5. Ground Terminal Consult an electrician for
local grounding
regulations. 6. Parallel Outlets Used to parallel two inverters together for
increased power output. (parallel kit sold separately).
5
6
RECEPTACLES
(2×) 120V AC, 20A (NEMA 5-20R)
C A
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
120V AC, 30A RV (NEMA TT-30R)
t B
May be used to supply electrical power for
operation of 120 Volt AC, 30 Amp, single phase,
60 Hz electrical loads.
(2×) 5V DC, 2.1A (USB Type-A)
C
Each port may be used to supply a maximum of
5V, 2.1A to power cellphones, laptops, tablets,
and similar devices.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
CONTROLS AND FEATURES
Intelligauge with Power Meter and CO Shield®
Five mode digital meter for displaying voltage, frequency, session run time,
total run time and power output.
A. CO Shield® LED The CO Shield® technology monitors for accumulation of
poisonous carbon monoxide (CO) gas produced by engine exhaust when the
generator is running. If CO Shield® detects elevated levels of CO gas, it
automatically shuts off the engine.
- *See CO Shield section for more information
B. Economy Mode Button Enables/disables automatic idle control.
C. AC Overload Reset Button Used to re-energize receptacles after overload fault.
C D
A
B
D. Low Oil Warning Indicator Light When ON, engine will shut down and not run. Check oil level.
MODE
1
Voltage (V)
Example: 120 volts
DESCRIPTION Output voltage of the generator.
2 Frequency (H) Example: 60.0 hertz
Output frequency in hertz.
3 Run Time (R) Example: 6 hours
Run time of the generator for the current session.
4 Total Run Time Example: 16 hours
Total run time of the generator since first operation.
5
Power Meter
Example: 100% Output
Power Output percentage.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
CONTROLS AND FEATURES
FCC Statement
1. This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received, including interference
that may cause undesired operation.
2. Changes or modifications not expressly approved by the party responsible
for compliance could void the user’s authority to operate the equipment.
Parts Included
Accessories 6 ft. (1.8 m) LPG Hose with Regulator……………………….. 1 Engine
Oil……………………………….. 16.9 fl. oz. (500 ml) Oil Funnel ………………………………………………….. 1
NOTICE
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more
of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
Consult dealer or an experienced radio/TV technician for help.
Tools Included
8/10 mm Wrench………………………………… ………… 1 Spark Plug Socket……………………………….. ………… 1
Reversible Phillips/Flathead Screwdriver…………………….. 1
17
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This unit ships from our factory
without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at
1-877-338-0999. Please have your serial
number and model number available.
Connect the Battery
1. Remove the non recoil side maintenance cover by removing the two screws
with a Phillips head screw driver (included).
Unpacking
1. Set the shipping carton on a solid, flat surface. 2. Remove everything
from the carton except the generator. 3. Using the carrying handles of the
unit, carefully remove the
generator from the box (two people lifting is recommended).
Remove Shipping Support Hardware
To protect the generator during shipping, support hardware has been installed
between the engine and frame. This hardware MUST BE REMOVED BEFORE adding oil
or gasoline to the generator.
NOTICE
DO NOT attempt to run generator without first removing the shipping support
hardware. Damage to the generator as a result of not removing the hardware
will void the warranty.
2. Push two halves of battery connector together tightly.
1. BEFORE filling the engine with oil or gasoline, tip the generator onto the
muffler side. Tip onto the flattened cardboard box the generator came in or
other protective surface so as to not scratch the enclosure.
2. Remove the two bolts, four nuts and mounting plates from the bottom side
of the generator using the included 8/10 mm wrench. Bolts, nuts and spacers
can be discarded.
3. Tip the generator upright.
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been properly filled
with the recommended type and amount of oil. Damage to the generator as a
result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no
additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 automotive oil. However,
using the listed conventional oils shown in the “Recommended Engine Oil Type”
chart may be used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the “Recommended Engine
Oil Type” chart.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
ASSEMBLY
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
1. Place the generator on a flat, level surface.
2. Turn the oil access cover fastener to the unlocked position and remove the
cover.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. When using the dipstick to check oil level, DO
NOT screw in the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance
section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil
level in the crankcase falls below the threshold level.
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the
break in period stay at or below 50% of the running watt rating and vary the
load occasionally to allow stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
3. Remove oil fill cap/dipstick to add oil.
4. Using a funnel, add up to 16.9 fl. oz. (500 ml) of oil (included) and
replace oil fill cap/dipstick and secure cover. DO NOT OVERFILL.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using
synthetic oil does not decrease the recommended oil change interval. Full
synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C)
temperatures.
5. Check engine oil level before every use and add as needed. OIL DIP STICK
MAX
Add Fuel: Gasoline
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator. Use an approved container to transfer
the fuel to the generator. Never use a gasoline container, gasoline tank, or
any other fuel item that is broken, cut, torn or damaged. DO NOT overfill the
gasoline tank. Always keep fuel away from sparks, open flames, pilot lights,
heat and other sources of ignition.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
ASSEMBLY
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume. y b c
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline can expand
after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is
required for gasoline expansion, although more than ¼ in. (6.4 mm) is
recommended. Gasoline can be forced out of the tank as a result of expansion
if overfilled, and can affect the stable running condition of the generator.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and
gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm)
below the top of the tank to allow for gasoline expansion. DO NOT pump
gasoline directly into the generator at the pump. Use an approved fuel
container to transfer the gasoline to the generator. DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline
splashing over the generator and operator while filling.
3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
Empty
Full
4. Screw on the gasoline cap and wipe away any spilled fuel.
NOTICE
The generator engine works well with 10% or less ethanol blended gasoline.
When using ethanol-gasoline blends there are some issues worth noting:
Ethanol-gasoline blends can absorb more water than gasoline alone.
These ethanol blends can eventually separate, leaving water or a watery goo
in the tank, fuel valve and carburetor. The compromised gasoline can be drawn
into the carburetor and cause damage to the engine and/or create potential
hazards.
If a fuel stabilizer is used, confirm that it is formulated to work with
ethanol-gasoline blends.
Any damages or hazards caused by using ethanol blended gasoline higher than
10% by volume, improperly stored gasoline, and/or improperly formulated
stabilizers, are not covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and run the engine to
starvation after each use. See Storage instructions for extended non-use.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
ASSEMBLY
Add Fuel: Propane (LPG)
DANGER
NEVER place the LPG (liquefied petroleum gas) connector hose OR LPG cylinder
tank in the path of the muffler exhaust gas stream of the generator during
engine operation.
Connecting an LPG cylinder 1. Confirm the EZ Start dial is in the OFF
position. 2. If using a new propane cylinder, remove the plastic cap from
the cylinder valve. 3. Attach the LPG hose assembly (included) to the propane
cylinder valve and hand tighten. DO NOT OVER TIGHTEN. 4. Remove the rubber
boot covering the propane connection port
on the inverter. 5. Remove the rubber protective plug from the female
connector
of the LPG hose. 6. Insert the hose fitting into the quick connect coupling
and
push in until you hear a “click” and the outside collar of the quick connect
coupling moves forward.
CAUTION
Do not allow children to tamper or play with the LPG cylinder or hose
connections.
CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling prevention
device) valve. Always keep the cylinder in a vertical position with the valve
on top and installed at ground level on a flat surface. Cylinders must not be
installed near any heat source and should not be exposed to sun, rain, and
dust. When transporting and storing, turn off the cylinder valve and generator
LPG valve, and disconnect the cylinder. Plug the outlet, usually by a plastic
protective cap, if one is available. Keep cylinders away from heat and
ventilated when in a vehicle.
WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Grounding
Your generator must be properly connected to an appropriate ground to help
prevent electric shock.
WARNING
7. Check all connections for leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles
Failure to properly ground the generator can result in electric shock.
which grow indicate that a leak exists. If a leak exists at a fitting then turn off the valve on the cylinder and tighten the fitting. Turn the valve back on and recheck the fitting with the soap and water solution. If the leak continues or if the leak is not at a fitting then do not use the generator and contact customer service.
A ground terminal connected to the panel of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure
NOTICE
compliance with local electrical codes.
The LPG hose included with this unit works with standard 20 and 30 pound LPG tanks.
Neutral Floating* Neutral circuit IS NOT electrically connected to the frame/
Verify the requalification date on the cylinder has not expired.
ground of the generator. The generator (stator winding) is isolated from the frame and
Always position the cylinder so the connection between the cylinder valve and generator inlet won’t cause sharp bends
from the AC receptacle ground pin. Electrical devices that require a grounded receptacle pin
or kinks in the LPG hose.
connection will not function if the receptacle ground pin is not
functional.
21
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
Neutral Bonded to Frame* Neutral circuit IS electrically connected to the
frame/ground of
the generator.
The generator system ground connects lower frame crossmember below the
alternator. The system ground is connected to the AC neutral wire.
- See your Specifications section for specified type of grounding.
In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield® area provides notification that the generator shut off due to an accumulating CO hazard. The red LED light will blink for at least five (5) minutes after an engine shut off event.
OPERATION
CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
CO Shield® technology monitors the accumulation of carbon monoxide (CO), a
poisonous gas produced by engine exhaust when the generator is running. If CO
Shield® detects unsafe elevated levels of CO gas, it automatically shuts off
the engine.
CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR
INDOOR OPERATION.
DO NOT allow engine exhaust fumes to enter a confined area through windows,
doors, vents or other openings.
Generators must ALWAYS be used outdoors, far away from occupied buildings with
engine exhaust pointed away from people and buildings.
AUTOMATIC SHUTOFF SEE ACTION LABEL
APAGADO AUTOMÁTICO VEA ETIQUETA DE ACCIÓN
SERVICE REALICE UN SERVICIO
Move the generator far away to an open, outdoor area and point the exhaust
away from people and buildings. Once relocated to a safe area, the generator
can be restarted, and the proper electrical connections made. Introduce fresh
air and ventilate the location where the generator shut off.
When restarting, the red and yellow LED will blink ten (10) times
simultaneously to indicate the LED is working.
NOTICE
This blinking LED light does not indicate CO Shield® is working, as CO Shield®
is working at all times when the generator is running. Also, the LED light
will not blink (10) times if the generator was restarted within 1 minute after
it was manually shut off. This does not occur if generator shut off from a
high CO event.
If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.
ACTION LABEL ETIQUETA DE ACCIÓN EXHAUST EL ESCAPE
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE:
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape
alejado. No corra los generadores en áreas cerradas (ej. no en una casa o
garaje).
Move to fresh air and get medical help if sick, dizzy or weak. Mueva al aire fresco y obtenga asistencia medica si está enfermo, mareado, o débil.
POINT AWAY DIRIJA ALEJADO
3216-L-SF-A
If CO Shield® system experiences a fault and no longer provides protection, the generator is shutoff automatically and the yellow LED light will blink for at least five (5) minutes to notify you of the fault.
AUTOMATIC SHUTOFF SEE ACTION LABEL
APAGADO AUTOMÁTICO VEA ETIQUETA DE ACCIÓN
SERVICE REALICE UN SERVICIO
Call our Technical Support Team at 1-877-338-0999 for repair. The generator can be restarted, but will continue to shutoff.
22
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
NOTICE
CO Shield® will detect the accumulation of carbon monoxide (CO) from other
fuel burning sources such as engine powered equipment, or propane heaters used
in the area of operation. If another generator is used and the exhaust stream
is pointed at a CO Shield® equipped generator, the CO Shield® may initiate a
shutoff due to rising carbon monoxide (CO) levels. This is not a fault.
Poisonous carbon monoxide (CO) has been detected. You must take action to move
and direct the generator exhaust stream to better disperse carbon monoxide
(CO) far away from people or buildings.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty.
Removing the CO Shield® module will not allow the generator to start.
Generator Location
WARNING
NEVER operate the generator inside any building, garage, basement, crawlspace,
shed, enclosure or compartment, including a generator compartment of a
recreational vehicle.
NEVER operate or start the generator in the back of an SUV, camper, trailer,
truck bed (regular sides, flat or other configuration), under staircases,
stairwells, next to walls or buildings or in any other location that will not
allow for adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather conditions such as rain
or snow. Using a generator in wet conditions could result in serious injury or
death due to electrocution.
In some state’s generators may be required to be registered with the local
utility company when used at construction sites and may be subject to
additional rules and regulations, consult your local municipal authority.
Generators should always be operated on a flat, level surface at all times
(even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of clearance from all
combustible material.
Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance
on all sides to allow for adequate performance cooling, maintenance and
servicing.
Always place the generator in a well-ventilated area. NEVER place the
generator near air intake vents or where exhaust fumes could be drawn into
occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage
purposes.
Failure to follow proper safety precautions may result in personal injury,
damage to the generator and void the manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate
cooling and breathing space are not supplied, or if the generator is blocked
or enclosed, temperatures can become extremely heated and may lead to fire.
23
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the generator at all
times. Heat from the muffler surface and exhaust gas stream can ignite
combustible materials.
4. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.
WARNING
If you must operate in rain or damp locations, DO NOT operate without proper
protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper air
ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm Shield cover.
Surge Protection
Electronic devices, including computers and many programmable appliances use
components that are designed to operate within a narrow voltage range and may
be affected by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect sensitive
electronic equipment.
Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding
your sensitive equipment. Surge suppressors come in single- or multi-outlet
styles. They’re designed to protect against virtually all short-duration
voltage fluctuations.
Starting the Engine: Gasoline
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop
the generator with electrical devices plugged in or turned on.
Electric Start
Cold Engine Start:
3. Move the EZ Start dial to the “CHOKE” position.
CAUTION
If the ignition switch is held down in the “START” position longer than 5
seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can flood and will
not start. 5. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
Warm Engine Start: 3. Turn the EZ Start dial to the “RUN” position.
24
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
4. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.
4. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
CAUTION
If the ignition switch is held down in the “START” position longer than 5
seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can flood and will
not start.
NOTICE
If the engine starts but does not continue to run, make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
Manual Start Cold Engine Start: 3. Move the EZ Start dial to the “CHOKE”
position.
5. Do not over-choke. As soon as engine starts, turn the EZ Start dial to the
“RUN” position.
Warm Engine Start: 3. Move the EZ Start dial to the “RUN” position.
4. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
25
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
NOTICE
If the engine starts but does not continue to run, make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
5. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial for 2-3 seconds.
Starting the Engine: Propane (LPG)
NOTICE
Turn the generator off before attempting to switch from gasoline to LPG
operation.
1. Make certain the generator is on a flat, level surface. 2. Disconnect all
electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Open
the fuel valve on the propane cylinder.
6. Turn the EZ Start dial to the “RUN” position.
Electric Start Cold Engine Start: 4. Move the EZ Start dial to the “CHOKE” position.
7. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial for up to 5 seconds or until started.
CAUTION
If the ignition switch is held down in the “START” position longer than 5
seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can flood and will
not start.
8. If engine does not start, wait 10 seconds and repeat step 7. 9. Plug in
devices.
26
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
Warm Engine Start: 4. Turn the EZ Start dial to the “RUN” position.
Manual Start Cold Engine Start: 4. Move the EZ Start dial to the “CHOKE” position.
5. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again and hold ignition switch on EZ Start Dial.
5. Slowly pull the starter cord 2-3 times to prime the engine.
CAUTION
If the ignition switch is held down in the “START” position longer than 5
seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can flood and will
not start.
NOTICE
If the engine starts but does not continue to run, make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
6. Turn the EZ Start Dial to the “RUN” position.
7. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
27
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
Warm Engine Start: 4. Turn the EZ Start dial to the “RUN” position.
5. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
NOTICE
If the engine starts but does not continue to run, make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
NOTICE
Accumulation of frost on LPG cylinder and regulators is common during
operation and normally is not an indication of a problem. As LPG vaporizes and
travels from the cylinder to the generator engine it expands. The amount of
frost that forms can be affected by the size of the cylinder, the amount of
LPG being used, the humidity of the air and other operating conditions.
In unusual situations this frost may eventually restrict the flow of LPG to
the generator resulting in deteriorating performance. For example, if the
cylinder temperature is reduced to a very low level then the rate at which the
LPG vaporizes is also reduced and may not provide sufficient flow to the
engine. This is not an indication of a problem with the generator but only a
problem with the flow of LPG from the cylinder. If generator performance seems
to be deteriorating at the same time that ice formation is observed on tank
valve, hose or regulator then some actions may be taken to eliminate this
symptom.
In these rare situations it can be helpful to reduce or eliminate the cold
fuel system effects by doing one of the following:
Exchanging fuel cylinders to allow the first cylinder to warm up, repeating
as necessary.
Placing the cylinder at the end of the generator near the handle, where
engine fan air flows out from the generator. This air is slightly heated by
flowing over the engine. The cylinder should not be placed in the path of the
muffler outlet.
The cylinder can be temporarily warmed by pouring warm water over the top of
the cylinder.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single
phase, 60 Hz electrical loads.
DO NOT connect 3-phase loads to the generator.
DO NOT overload the generator.
Use only a high quality, insulated, compatible (3-wire or 4-wire) grounded
cord set rated equal to or greater (volts and amps) than the receptacle
plugging into.
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201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
WARNING
Always remember to plug your appliances directly into the generator and do not
plug the generator power cord into any electrical outlet or connect to the
circuit breaker panel in your home. Connecting a generator to your home’s
electric utility company’s power lines, or to another power source, called
`backfeeding’ is a dangerous practice that is illegal in many states and
municipalities.
This action if done incorrectly could damage your generator, appliances and
could cause serious injury or death to you or a utility worker when attempting
to restore power during an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and suffer a fatal
shock.
Whether injuries occur or not, if installed incorrectly and not to applicable
laws and codes, you may be subject to fines or the utility company may
disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those
connections must isolate the generator power from the utility power. You are
responsible for ensuring your generator’s electricity does not backfeed into
the electric utility power lines. These connections must comply with all
applicable laws and codes Consult your local utility company or a qualified
electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts
necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you
need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1.
Add this number to the number calculated in step 2. Starting wattage is the
surge of power needed to start some electric driven equipment. Following the
steps listed under “Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload condition
indicated by the AC overload blinking light, lower the load by unplugging one
or more items, then press the AC overload reset button before restarting the
generator for continued normal operation.
Power Management Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts To prolong the life of your generator and attached
devices, follow these steps to add electrical load: 1. Start the generator
with no electrical load attached. 2. Allow the engine to run for several
minutes to get up to
temperature. 3. Make sure all circuit breakers are set to the run position. 4.
Plug in and turn on the first item. It is best to attach the item
with the largest load first. 5. Allow the engine to stabilize. 6. Plug in and
turn on the next item. 7. Allow the engine to stabilize. 8. Repeat steps 5-6
for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
29
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
OPERATION
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control in order to
minimize fuel consumption and noise while operating the unit during times of
reduced electrical output. Eco Mode allows the engine speed to idle during
periods of non-use.
The engine speed returns to normal when an electrical load is connected. When
the economy switch is off, the engine runs at normal speed continuously.
Propane
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Close the fuel valve on the propane cylinder.
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode
should be off.
4. Turn the EZ Start dial to the “STOP” position.
Parallel Operation
The Champion model 201278 is parallel ready and can be operated in parallel
with another Champion unit to increase the total available electrical power. A
Champion parallel kit (optional equipment) is required for parallel operation.
Model 100319 is the recommended model for this unit. For a list of compatible
models or to order a parallel kit, please call customer service at
1-877338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the
connected generators are provided in the parallel kit operator’s manual.
Stopping the Engine
Gasoline
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Turn the EZ Start dial to the “STOP” position.
Important: Always ensure that the EZ Start is in the “OFF” position when the
generator is not in use.
NOTICE
If the generator will not be used for a period of two (2) weeks or longer,
please see the Storage section for proper engine and fuel storage.
30
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
MAINTENANCE
Moving the Generator
CAUTION
NEVER lift or carry the generator using the folding handle. NEVER tilt
sideways while moving the generator. ALWAYS place the generator on its
wheels in the upright
position. ALWAYS turn the generator off and ensure the fuel valve is
closed. ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30 minutes).
WARNING
The folding handle is not long enough to hold and walk with a full stride when
moving the generator. Always side step as you walk to avoid injury to your
heels and/or feet. Failure to follow these instructions could result in
personal injury or damage to the generator.
1. Begin by raising the folding handle, found on opposite side of wheels.
2. Using the handle, tilt the end of the generator slightly off the ground
until balanced on the wheels.
3. While maintaining balance, roll the generator to the desired location.
To alleviate high altitude issues other than the natural power loss, CPE can
provide a high altitude carburetor main jet. The alternative main jet and
installation instructions can be obtained by contacting our Technical Support
Team. Installation instructions are also available in the Technical Bulletin
area of the CPE website.
The part number and recommended minimum altitude for the application of the
high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to
identify the carburetor model. For this purpose, a code is stamped on the side
of the carburetor. Select the correct high altitude jet part number
corresponding to the carburetor code found on your particular carburetor.
Carb. Code
16100000036
High Alt. Jet Part Number 16161-000068 16161-000069
Min. Altitude
3000 ft. (914 m) 6000 ft. (1829 m)
WARNING
Operation using the alternative main jet at elevations lower than the
recommended minimum altitude can damage the engine. For operation at lower
elevations, the originally supplied standard main jet must be used. Operating
the engine with the wrong engine configuration at a given altitude may
increase its emissions and decrease fuel efficiency and performance.
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only
operate the unit on a flat, level surface in a clean, dry operating
environment. DO NOT expose the unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power
is reduced as the air mass and air-fuel ratio decrease. Engine power and
generator output will be reduced approximately 3½% for every 1000 ft. of
elevation above sea level. At high altitudes increased exhaust emissions can
also result due to the increased enrichment of the air fuel ratio. Other high
altitude issues can include hard starting, increased fuel consumption and
spark plug fouling.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your
responsibilities for service as stated in the Emission Control Warranty
Statement of this manual.
31
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
MAINTENANCE
The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.
4. Ensure the oil drain hose is lower than the engine and allow the oil to drain completely into an appropriate container.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and damage the
generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a
soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI)
to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they
are
clean and unobstructed. To prevent accidental starting, remove and ground the
spark plug wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select
the proper grade for your operating environment. 1. Place the generator on a
flat level surface. 2. Turn the oil access cover fastener to the unlocked
position
and remove the cover. 3. Remove the oil drain plug by turning it counter
clockwise.
DRAIN PLUG
5. Replace the oil drain plug. 6. Add oil according to Add Engine Oil in
Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance. 7. Dispose of used
oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. If using the dipstick to check oil level, DO NOT
screw in the dipstick while checking.
Cleaning and Adjusting the Spark Plug
1. Remove the non recoil side maintenance cover by removing the two screws
with a phillips head screw driver (included).
2. Remove the spark plug cable from the spark plug. 3. Use a spark plug
socket tool (included), or a
13/16 in. (21 mm) socket (not included) to remove the plug. 4. Inspect the
electrode on the plug. It must be clean and not
worn to produce the spark required for ignition. 5. Make certain the spark
plug gap is
0.028-0.031 in. (0.7-0.8 mm).
DRAIN TUBE
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing the plug.
7. Firmly re-install the plug.
32
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
MAINTENANCE
8. Attach the spark plug cable to the spark plug. 9. Reinstall the
maintenance cover.
Cleaning the Air Filter
1. Remove the non recoil side maintenance cover by removing the two screws
with a phillips head screw driver (included).
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the two screws holding the cover plate which retains the spark
arrestor to the muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor screen with a
wire brush.
2. Locate the air filter plastic cover and remove by pinching the clips together and pulling the cover off.
5. Replace the spark arrestor if it is damaged. 6. Position the spark
arrestor on the muffler and attach with the
screws removed in step 2.
CAUTION
Failure to clean the spark arrestor will result in poor engine performance.
3. Remove the foam element. 4. Wash in liquid detergent and water. Squeeze
thoroughly dry in
a clean cloth. 5. Saturate in clean engine oil. 6. Squeeze in a clean,
absorbent cloth to remove all excess oil. 7. Place the filter in the assembly.
8. Reattach the air filter cover. 9. Reinstall the maintenance cover and
tighten the cover screw
securely.
NOTICE
Federal and local laws and administrative requirements indicate when and where
spark arrestors are required. When ordered, spark arrestors are required for
operation of this generator in National Forest lands. In California, this
generator must not be used on any forest-covered land, brush-covered land, or
grass-covered land unless the engine is equipped with a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage
your generator and your electrical devices and will void your warranty.
Contact our Technical Support Team at
1-877-338-0999 for all other service
and/or adjustment needs.
33
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
MAINTENANCE
Generator Battery
Your generator is equipped with an automatic battery charging circuit that
charges the battery while the engine is running. The battery will maintain a
proper charge if the unit is used at least once every 180 days for 2 hours
with ECO mode off. If it is used less frequently, the battery should be
connected to a trickle charger or battery maintainer designed for lithium-ion
batteries (not included) to keep the battery properly charged.
Maximum charging rate should not exceed 1.6 amps. Follow the instructions
included with the battery charger. The battery should be fully charged at
least twice per year. If the battery is not able to start the engine, it can
be started by manually pulling the engine recoil cord. If the battery voltage
is extremely low, the charging circuit may not be able to re-charge the
battery. In this case, the battery must be connected to a lithium-ion battery
charger for re-charging before it can be used.
Disconnect the Battery
1. Pull two halves of battery connector apart.
If the battery leaks and electrolyte gets in your eyes, do not rub them.
Instead, rinse them with clean running water and immediately seek medical
attention. If left untreated, electrolyte can cause permanent eye injury. Keep
away from children.
NOTICE
Use only battery chargers and/or battery maintainers designed for lithium-
ion batteries.
Do not charge the battery with charging voltage over 15.0V and charging
current over 1.6A.
Do not charge the battery below 32°F (0°C) or above 113°F (45°C).
If the battery becomes hot to the touch, stop charging. Allow battery to
cool before resuming.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at
1-877-338-0999 to locate the nearest
CPE certified service dealer for your generator or engine maintenance needs.
Charge the Battery
For a generator equipped with batteries for electric starting, proper battery
maintenance and storage should be followed. A trickle charger or battery
maintainer designed for lithium-ion batteries should be used to charge the
battery while the generator is in storage. Maximum charging rate should not
exceed 1.6 amps. Follow the instructions included with the trickle charger or
battery maintainer. The battery should be fully charged at least twice per
year.
1. Remove the battery from the generator.
2. Charge battery following the battery charger’s instructions.
3. After charging, leave the battery for 0.5 to 1 hour before checking the
voltage. If the voltage is less than 12.8 volts, additional charging is
necessary.
WARNING
Electrolyte inside the battery is harmful to skin and eyes. Electrolyte may
pose an increased risk of harm if not handled properly.
EVERY 8 HOURS OR PRIOR TO EACH USE Check oil level Clean around air intake and
muffler Check propane (LPG) hose for leaks
FIRST 5 HOURS (BREAK IN) Change oil
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under
heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark
arrestor Clean fuel valve filter*
34
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
STORAGE
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance
EVERY 3 YEARS Replace fuel line* Replace LPG hose
- To be performed by knowledgeable, experienced owners or CPE certified service centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
NOTICE
The following storage instructions apply when gasoline has been used to run the generator. NOTE: LPG does not apply and will not create build up or clog the carburetor.
LPG Storage
Always disconnect the LPG hose from the generator and shut off the LPG tank for proper storage. Upon removal from storage, inspect LPG fittings and hose lines for leaks before using the generator by wetting the fittings with a solution of soap and water. Bubbles that appear indicate that a leak exists. DO NOT use generator and contact a qualified technician to inspect and repair an LPG system if a leak is found.
3. Start engine by following directions in the Starting the Engine section.
4. Run the generator for 10 minutes so the treated gasoline cycles through
the fuel system and carburetor.
5. Turn the EZ Start dial to the “STOP” position. 6. After the engine has
stopped, allow the engine to cool. 7. Remove the non recoil side maintenance
cover by removing
the two screws with a phillips head screw driver (included). 8. Remove the
spark plug and pour about a tablespoon of oil into
the cylinder. 9. SLOWLY pull the recoil to rotate the engine to distribute and
lubricate the cylinder. 10. Re-install the spark plug and spark plug wire. 11.
Re-install the maintenance cover. 12. Clean the generator according to
Cleaning the Generator. 13. Store the generator in a cool, dry place out of
direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely
drained of gasoline. 1. Be sure all appliances are disconnected from
generator. 2. Place inverter on blocks to allow appropriate gasoline
container or pan to slide under inverter. 3. Remove the non recoil side
maintenance cover by removing
the two screws with a phillips head screw driver (included). 4. Turn the EZ
Start dial to the full “RUN” position. 5. Using a flat head screwdriver
(included), rotate drain screw
counterclockwise (3) full turns. Gasoline will drain through clear tubing out
underneath the inverter. Make sure draining gasoline empties into an
appropriate container.
Short to Mid Term Storage (up to 1 year)
Gasoline in the gasoline tank has a maximum shelf life of up to 1 year with
the addition of properly formulated fuel stabilizers and if stored in a cool,
dry place. Gasoline in the carburetor, however, may gum up and clog the
carburetor if it isn’t used or drained within 2-4 weeks.
If using the generator within 2 weeks, follow the steps according to Stopping
the Engine section.
1. If not using the generator for more than 2 weeks, begin by making sure all
appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
6. When gasoline stops flowing from the clear tube, rotate drain screw clockwise until tight. Properly dispose of the drained gasoline according to local regulations or guidelines.
35
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
7. Turn the EZ Start dial to the “STOP” position. 8. Follow steps 7-13
according to Short to Mid Term Storage.
Removing from Storage
NOTICE
If the generator has been improperly stored for a period longer than 30 days
with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel
must be drained and the carburetor must be thoroughly cleaned of ethanol build
up. This process involves technically advanced tasks. For assistance please
call our Technical Support Team at
1-877-338-0999. If the gasoline tank
and carburetor were properly emptied of all ethanol blended gasoline prior to
the generator being stored, follow the below steps when removing from storage.
1. Be sure the EZ Start dial is in the “STOP” position. 2. Add gasoline to
the generator according to Add Fuel:
Gasoline. 3. Move the EZ Start dial to the “RUN” position. 4. After 5 minutes
check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor will need to be
disassembled and cleaned or replaced. If no gasoline leaks are found, turn the
EZ Start dial to the “STOP” position. 5. Check engine oil level and add clean,
fresh oil if needed. See Oil Specifications for proper oil type. 6. Check and
clear air filter of any obstructions such as bugs or cobwebs. If necessary,
clean air filter according to Cleaning the Air Filter. 7. Start the generator
according to Starting the Engine.
STORAGE
36
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ……………………………………. 201278 Start Type ………………………………….. Electric,
Manual Watts (Starting/Running) ………………………… 4500/3500 Watts (LPG)
(Starting/Running)……………………. 4500/3150 AC Volts…………………………………………………. 120 AC Amps
@ 120V (Running) …………………………….. 29.2 Volts DC ………………………………………………….5.0 DC
Amps…………………………………………………. 2.1 Frequency …………………………………………….. 60 Hz Phase
………………………………………………… Single Grounding Type………………………………. Neutral Floating Weight
…………………………………….. 99.2 lb. (45.0 kg) Length …………………………………….. 23.3 in. (59.1 cm)
Width …………………………………….. 17.8 in. (45.2 cm) Height……………………………………… 20.1 in. (51.1
cm)
Engine Specifications
Model …………………………………………….. R210N-VP Displacement …………………………………………. 212 cc
Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type……………………………………………..
F6RTC Replacement Type…………………. NGK BPR6ES or equivalent Gap
…………………………….0.028-0.031 in. (0.7-0.8 mm) Valve Intake Clearance ……………..
0.002-0.006 in. (0.05-0.15 mm) Exhaust Clearance …………… 0.002-0.006 in.
(0.05-0.15 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at
www.championpowerequipment.com.
Oil Specifications
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity
………………………………… 16.9 fl. oz. (500 ml)
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of
engine oil used based on temperature shown in the “Recommended Engine Oil
Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ………………………….. 2.25 gal. (8.50 L) Propane (LPG)
Use only an approved LPG cylinder equipped with an OPD (overfilling
prevention device) valve.
Battery Specifications
Type………………………………. Rechargeable, Lithium Ion Volts DC …………………………………………………. 12
Capacity ………………………………………… …… 1.6 Ah Replacement ……………………… Contact Customer
Service
Temperature Specifications
Manual Starting Temperature Range (°F/°C) …………………………….. 5 to 104/-15 to 40
Electric Starting Temperature Range (°F/°C) …………………………….. 23 to 104/-5 to 40
NOTICE
An important message about temperature: Your product is designed and rated for
continuous operation at ambient temperatures up to 104°F (40°C). When needed,
it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C)
for short periods of time. If exposed to temperatures outside this range
during storage, it should be brought back within this range before operation.
In any event, the product must always be operated outdoors, in a well-
ventilated area and away from doors, windows and vents.
37
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
TROUBLESHOOTING
TROUBLESHOOTING
Problem Engine will not start. Engine starts but runs roughly. Engine will not
start electrically.
Engine shuts down during operation.
Cause
Solution
No fuel. Faulty spark plug.
Low oil level.
Spark plug wire loose. Fuel valve is closed. EZ Start dial OFF. Old fuel or
water in fuel. Flooded with fuel. CO Shield® module has been removed or
tampered with. Choke in the wrong position. Dirty air filter. Dirty fuel
valve. Clogged spark arrestor. Generator battery is dead. Out of fuel.
Low oil level.
Add fuel. Clean and adjust spark plug or replace. Fill crankcase to the proper
level. Place generator on a flat, level surface. Attach wire to spark plug.
Open fuel valve. Turn EZ Start dial ON. Drain fuel and replace with fresh
fuel. Let unit stand for 10 mins.
Re-install module or contact technical support.
Move EZ Start Dial to the RUN position. Clean or replace air filter. Clean the
fuel valve. Clean spark arrestor. Recharge generator battery. Fill fuel tank.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Move generator to an open, outdoor area. Point exhaust away from people and
buildings. Move to fresh air and get medical help if sick, dizzy, or weak.
If equipped, when CO Shield® shutoffs occur due to accumulating carbon
monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the
yellow LED light blinks on the panel. Clogged spark arrestor.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator.
Start by confirming yellow LED light blinks when/ if generator shuts off. If
CO Shield continues to sense the fault and shuts off, contact technical
support.
Clean spark arrestor.
38
201278 – 4500W DUAL FUEL ELECTRIC START INVERTER GENERATOR
TROUBLESHOOTING
Problem
Cause
Engine starts and shuts off right away.
If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel.
Generator cannot supply enough power or overheating.
Engine is running but no AC output.
Generator is overloaded.
Dirty air filter. Choke in wrong position. Poor cord connection. Circuit
breaker is open. Loose wiring.
AC Overload: Button illuminated red
Engine hunts or falters.
DUAL FUEL MODELS ONLY: Engine will not stop.
Other. Engine governor defective. Dirty fuel valve. Carburetor is dirty and
running lean. Choke in wrong position.
Propane valve is still open.
Overload.
Repeated circuit breaker tripping.
Faulty power cords or device.
Circuit breaker still too hot.
For other issues and technical support:
Technical Support Team Toll Free
1-877-338-0999
support@championpowerequipment.com
Solution Move generator to an open, outdoor area. Point exhaust away from
people and buildings. Move to fresh air and get medical help if sick, dizzy,
or weak.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator. Start by
confirming yellow LED light blinks when/ if generator shuts off. If CO Shield
continues to sense the fault and shuts off, contact technical support. Review
load and adjust. See “Connecting Electrical Loads.” Clean or replace air
filter. Move EZ Start Dial to the RUN position. Check all connections. Reset
circuit breaker. Check all circuit breakers. Inspect and tighten wiring
connections. Reduce AC load and press Overload Reset Button until illuminated
green. Contact the help line. Contact the help line. Clean the fuel valve.
Contact the help line. Move EZ Start Dial to the RUN position. Turn the
propane valve to the CLOSED position on the tank. Review load and adjust. See
“Connecting Electrical Loads.” Check for damaged, bare or frayed wires.
Replace defective device. Let unit sit for 5 mins.
39
WARRANTY*
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical
support please visit: https://www.championpowerequipment.com/register To
complete registration you will need to include a copy of the purchase receipt
as proof of original purchase. Proof of purchase is required for warranty
service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical
components will be free of defects in material and workmanship for a period of
three years (parts and labor) from the original date of purchase and 270 days
(parts and labor) for commercial and industrial use. Transportation charges on
product submitted for repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies to the original
purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone
or e-mail. If the problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or replacements
without prior authorization, or at an unauthorized repair facility, will not
be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with mechanical and electrical components need periodic parts and
service to perform well. This warranty does not cover repair when normal use
has exhausted the life of a part or the equipment as a whole. Installation,
Use and Maintenance This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal maintenance is not
covered by this warranty and is not required to be performed at a facility or
by a person authorized by CPE.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and storage covers.
Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
Problems caused by parts that are not original Champion Power Equipment
parts.
When applicable, this warranty does not apply to products used for prime power
in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time,
use of this product, freight, or any incidental or consequential claim by
anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or
CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be
subject to the warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by reference to the
purchase date of the original unit. This warranty gives you certain legal
rights which may change from state to state or province to province. Your
state or province may also have other rights you may be entitled to that are
not listed within this warranty.
Contact Information
Address Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA
90670 USA www.championpowerequipment.com Customer Service Toll Free:
1-877-338-0999
info@championpowerequipment.com Fax no.:
1-562-236-9429 Technical Service Toll
Free: 1-877-338-0999
tech@championpowerequipment.com EMERGENCY 24 HOUR SUPPORT:
1-562-204-1188
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB).
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with U.S. EPA emissions
regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA and CPE are pleased to explain the Federal Emission Control Systems
Warranty on your 2023 small off-road engine (SORE) and engine powered
equipment. New engines and equipment must be designed, built and equipped, at
the time of sale, to meet U.S. EPA regulations for small off-road engines
(SORE). CPE warrants the emission control system on your small off-road engine
(SORE) and equipment for the period of time listed below, provided there has
been no abuse, neglect, unapproved modification, or improper maintenance of
your equipment.
Your emission control system may include parts such as the carburetor, fuel-
injection system, the ignition system, catalytic converter and fuel lines.
Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small
off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions
set forth below. If, during the warranty period, an emission related part on
your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the
performance of the required maintenance listed in your Owner’s Manual. CPE
recommends that you retain all your receipts covering maintenance on your
small off-road engine, but CPE cannot deny warranty solely for the lack of
receipts or for your failure to ensure the performance of all scheduled
maintenance.
As the small off-road engine (SORE) owner, you should however be aware that
CPE may deny you warranty coverage if your small, off-road engine (SORE) or a
part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road engine (SORE) to an
Authorized CPE service outlet or alternate service outlet as described in
(3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem
exists. The warranty repairs should be completed in a reasonable amount of
time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities,
you should contact:
Champion Power Equipment, Inc. Customer Service 12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System
(ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997
and later model year small off-road engines (SORE). The ECS Warranty Period
shall
begin on the date the new engine or equipment is delivered to its original,
end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use
purchaser of the new engine or equipment and to each subsequent purchaser that
each of its small off-road engines (SORE) is:
2a. Designed, built and equipped so as to conform to U.S. EPA emissions
standards for spark-ignited engines at or below 19 kilowatts.
2b. Free from defects in materials and workmanship that cause the failure of a
warranted part to be identical in all material respects to the part as
described in the engine manufacturer’s application for certification for a
period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required
maintenance in the Owners Manual shall be warranted for the ECS Warranty
Period. If any such part fails during the ECS Warranty Period, it shall be
repaired or replaced by CPE according to Subsection “d” below. Any such part
repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular
inspection as specified in the Owners Manual shall be warranted for the ECS
Warranty Period. A statement in such written instructions to the effect of
“repair or replace as necessary”, shall not reduce the ECS Warranty Period.
Any such part repaired or replaced under the ECS Warranty shall be warranted
for the remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement
as required maintenance in the Owner’s Manual shall be warranted for the
period of time prior to the first scheduled replacement point for that part.
If the part fails prior to the first scheduled replacement, the part shall be
repaired or replaced by CPE according to Subsection “d” below. Any such
emissionsrelated part repaired or replaced under the ECS Warranty, shall be
warranted for the remainder of the ECS Warranty Period prior to the first
scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this
ECS Warranty shall be performed at no charge to the owner at a CPE Authorized
Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the
determination that a part covered by the ECS Warranty is in fact defective,
provided that such diagnostic work is performed at a CPE Authorized Service
Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized
service outlets under the following circumstances:
i. The service is required in a population center with a population over
100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet
AND
ii.The service is required more than 100 miles from a CPE Authorized Service
Outlet. The 100 mile limitation does not apply in the following states:
Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New
Mexico, Oregon, Texas, Utah and Wyoming.
3g. CPE shall be liable for damages to other original engine components or
approved modifications proximately caused by a failure under warranty of an
emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of
warranted emission-related parts sufficient to meet the expected demand for
such emission-related parts.
3i. Any CPE Authorized and approved emission-related replacement part may be
used in the performance of any ECS Warranty maintenance or repair and will be
provided without charge to the owner. Such use shall not reduce CPE’s warranty
obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a
CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds
for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for
failures of any warranted parts of a CPE engine caused by the use of such an
unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Fuel Metering System Air Induction System Ignition System Exhaust System
Miscellaneous Parts Evaporative Emissions
Parts Description
Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold
Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic
converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these
listed systems. Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel
vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves,
Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control
Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator,
Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along
with your warranty registration card or other proof of original purchase date,
at your expense, to any Champion Power Equipment dealer who is authorized by
Champion Power Equipment, Inc. to sell and service that CPE product during his
normal business hours. Alternate service locations defined in Section (3)(f.)
above must be approved by CPE prior to service. Claims for repair or
adjustment found to be caused solely by defects in material or workmanship
will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities,
or to obtain warranty service, please write or call Customer Service at
Champion Power Equipment, Inc.
Champion Power Equipment, Inc. 12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
References
- Call2Recycle | Leading the Charge For Battery Recycling
- Call2Recycle | Leading the Charge For Battery Recycling
- P65Warnings.ca.gov
- Take Your Generator Outside
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