BOSCH GST18V-60BCN 18V Brushless Connected Barrel Grip Jig Saw Instructions

BOSCH GST18V-60BCN 18V Brushless Connected Barrel Grip Jig Saw

Product Information

(1-877-267-2499)
Website| www.boschtools.com

Product Usage Instructions

Safety Symbols:

• ! – This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
• DANGER – Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING – Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION – Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

General Power Tool Safety Warnings:

1. Work area safety:
   • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
   • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   • Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
   • Keep children and bystanders away while operating a power tool.
   • Distractions can cause you to lose control.
2. Electrical safety:
   • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
   • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   • If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3. Personal safety:
   • Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of elec-tric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

Personal safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6.  Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury with-in a fraction of a second. ty measures reduce the risk of starting the power tool accidentally.
9. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
10. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
11. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
12. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a haz-ardous situation.
13. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F may cause explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Rules for Cordless Jig Saws

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
3. Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
4. Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.
5. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
6. Keep hands away from cutting area. Do not reach under the material being cut. The proximity of the blade to your hand is hidden from your sight.
7. Keep hands away from the area between the gear housing and the blade holder. The reciprocating blade holder can pinch your fingers.
8. Do not use dull or damaged blades. Bent blade can break easily or cause kickback.
9. Before starting to cut, turn tool “ON” and allow the blade to come to full speed. Tool can chatter or vibrate if blade speed is too slow at beginning of cut and possibly kick-back.
10. Secure material before cutting. Never hold it in your hand or across legs. Small or thin material may flex or vibrate with the blade, causing loss of control.
11. Make certain all adjusting screws and the blade holder are tight before making a cut. Loose adjusting screws and holders can cause the tool or blade to slip and loss of control may result.
12. When removing the blade from the tool avoid contact with skin and use proper protective gloves when grasping the blade or accessory. Accessories may be hot after prolonged use.

Additional Safety Warnings

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

warning Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

FCC Caution

The manufacturer is not responsible for radio interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.

NOTE! This equipment has been tested and found to comply with the limits for a Class B digital devices, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-dance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Industry Canada

This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:

1. this device may not cause interference, and
2. this device must accept any interference, including interference that may cause unde-sired operation of the device.

SPECIFICATION

+32…+113°F (0…+45°C)
Permitted ambient temperature during operation and storage| -4…+122°F (-20…+50°C)| -4…+122°F (-20…+50°C)
Recommended ambient temperature during charging| +32…+95°F (0…+35°C)| +32…+95°F (0…+35°C)
Maximum Capacities
Stroke length| 1-1/32” (26 mm)| 1-1/32” (26 mm)
Wood| 6.102 (155 mm)| 6.102 (155 mm)
Aluminum| 25/32” (20 mm)| 25/32” (20 mm)
Mild steel| 25/64” (10 mm)| 25/64” (10 mm)

Battery Packs / Chargers:
Please refer to the battery/charger list, included with your tool.
NOTE: For tool specifications refer to the nameplate on your tool.

Intended Use

The jigsaw is intended for making straight, curved or intricate cuts in various materials using suitable blades. The jigsaw is only intended for handheld, supervised use.

Symbols

Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

…/min

| Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0| Off position (zero speed, zero torque…)
| Arrow (action in the direction of arrow)
| Type or a characteristic of current
|

Alerts user to read manual.

|

Alerts user to wear eye protection.

|

Alerts user to wear respiratory protection.

|

This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.

|

Designates Li-ion battery recycling program.

Getting to Know Your Product

Bosch Cordless Jig Saw GST18V-60C

Bosch Cordless Jig Saw GST18V-60BC

1. Handle (insulated gripping surface)
2. User Interface
   • a Smartphone Indicator
   • b ASC Indicator (GST18V-60BC) c Power Tool Status Indicator
   • d Worklight Indicator
   • e Worklight Button
   • f Stroke Rate Level Indicator
   • g Stroke Rate Preselection Button
3. Battery Pack*
4. Battery Pack Release Button*
5. Extraction Outlet Release Button
6. Footplate
7. Non-Marring Overshoe
8. Saw Blade Guide
9. Saw Blade
10. Shock Protection Guard
11. Blade Clamp
12. Blade Release Lever
13. Worklight
14. On/Off Switch
15. Blade Orbit Selector Lever
16. Chip Blower Switch
17. Saw Blade Guide Adjustment Opening 18 Switch Lock (GST18V-60C)

• Sold separately

Assembly

WARNING Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

Inserting and Removing Battery Pack

WARNING Use only Bosch or AMPShare batteries recommended in the battery/charger list, included with your tool. Use of any other types of batteries may result in personal injury or property damage.
WARNING Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents. (Fig. 1)

To insert the battery pack:

1. Set Switch Lock to the locked position (GST18V-60C model only). Ensure On/Off Switch is set to the off position prior to inserting the battery pack (GST18V-60BC model only).
2. Slide charged Battery Pack 3 into the housing until the battery pack locks into position.
   Your tool is equipped with a secondary locking latch to prevent the battery pack from completely falling out of the handle, should it become loose due to vibration.

To remove the battery pack:

1. Press the Battery Pack Release Button 4 and slide the Battery Pack 3 from the housing.
2. Press the Battery Pack Release Button 4 again and slide the Battery Pack 3 completely out of tool housing.

Blade Installation And Removal

WARNING Ensure tool speed setting is less than or equal to the speed rating of the blade. Operating tool at speed higher than blade speed rating may result in serious personal injury and property damage. (Fig. 3, 4, 5, 6)
This jigsaw is equipped with a Bosch toolless blade changing system for fast and easy changes of T-shank blades. (Note: This jigsaw does not accept U-shank blades.)
Clean the shaft on the saw blade before inserting it. A dirty shaft cannot be securely fixed in place.
If blade is not properly installed, then the blade may unexpectedly dislodge from jigsaw when tool is energized.

1. Pull the Blade Release Lever 12 to the point that the slots on the blade clamp’s ring line up with the slot in the center of the clamp (Fig. 3 & 4).

2. To remove a previously-used blade, simply pull it out of the blade clamp (Fig. 5).

3. Insert the Saw Blade 9 (teeth in cutting direction) until the “T” part of the blade shank is completely inserted into the Blade Clamp 11. When inserting the saw blade, the back of the blade must rest in the groove of the Saw Blade Guide 8 (Fig. 4).
   Make sure when inserting the saw blade that the saw blade is between the jaws of the saw blade guide.

4. When Blade Release Lever 12 is released, it will spring back to its closed position.

5. Verify that the Blade Clamp 11 has also re-turned to its closed position (which is the point where slots were previously).

For a good cutting result, the jaws of the Saw Blade Guide 8 should be as close as possible to the Saw Blade 9 without clamping the saw blade. To adjust the distance to the thickness of the saw blade, you can adjust a jaw on the saw blade guide.

1. Insert the Hex Key 19 into the Saw Blade Guide Adjustment Opening 17 in the base plate (Fig. 6).
2. Turn the hex key as indicated by the marking next to the adjustment opening (clockwise to shorten the distance, counterclockwise to increase the distance from the blade).
   Make sure that the saw blade can still turn freely.

Anti-Splinter Insert

To minimize splintering of the top surface of the material being cut, place the JA1013 anti-splinter insert 20 in the blade opening of the Footplate 6.
Note: This insert will only work with blades that have ground sides such as T301CD, T101B, T101D, and T101DP.

Dust Cover

(Fig. 8)
Fit the hood before you connect the power tool to the dust extraction system.
Attach the Dust Hood 21 to the power tool so that the bracket locks into place on the Shock Protection Guard 10.
Remove the Dust Hood 21 when working with-out a dust extraction system, blade installation/removal, and for miter/bevel cuts. To do this, pull the hood forwards off the Shock Protection Guard 10.

Connecting The Dust Extraction

(Fig. 9)
Fit the Extraction Outlet 22 in the recesses of the Footplate 6. Connect a dust extraction hose (not included) to the Extraction Outlet 22.
Switch off the chip blower when you have con-nected the dust extraction system.

Operating Instructions

WARNING Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

Switch Lock (GST18V-60C)

The Switch Lock (18) is designed to prevent accidental starts. To operate switch, press the switch lock button with your thumb to the unlock symbol . To lock the switch, press the switch lock button to the lock symbol (Fig. 1).

Variable Speed Trigger Switch (GST18V-60C)

Your tool is equipped with a variable speed trigger switch 14. The tool can be turned “ON” or “OFF” by squeezing or releasing the trigger. The speed can be adjusted from the minimum to maximum nameplate SPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).

Switching On and Off (GST18V-60BC)

Make sure that you are able to press the On/Off switch without releasing the handle.
To switch on the power tool, push the right or left On/Off Switch 14 all the way forward and let it go.
Note: When switching on, the On/Off Switch 14 needs to be pressed forwards for longer than when switching off in order to prevent unintentional activation.
To switch off the power tool, push the right or left On/Off Switch 14 all the way forward again and let it go.

Chip Blower

Your jig saw is equipped with a chip blower to help keep the cutting line clear of chips.

To switch on the chip blower: When working with high material removal in wood, plastic and other similar materials, push the Chip Blower Switch 16 to the I position.

To switch off the chip blower: When working with metal or with a dust extraction system connected, push the Chip Blower Switch 16 to the 0 position.

Protection Against Deep Discharging

The lithium ion battery is protected against deep discharging by the “Electronic Cell Protection (ECP)”. When the battery is empty, the tool is switched off by means of a protective circuit.

Temperature-dependent Overload Protection

In normal conditions of use, the tool cannot be overloaded. However, if the power tool is over-loaded or not kept within the permitted battery temperature range, the speed is reduced or the power tool switches off.
If the tool speed is automatically reduced in such situations, the tool will run again at full speed once the permitted battery temperature is reached or the load is reduced. During auto-matic shut-down, switch off the power tool, al-low the battery to cool down, and then switch the power tool back on (Fig. 1).

Brake

When the trigger on the GST18V-60C is released or the on/off switch on the GST18V-60BC is set to the off position, it activates the electrical brake to stop the blade quickly. This feature is especially useful when making repetitive cuts.

User Interface

(Fig. 10)
The user interface is used as follows:

• As the power tool status indicator
• For switching the worklight on and off
• For preselecting/controlling the stroke rate— For controlling Adaptive Speed Control at stroke rate level 6 (GST18V-60BC, with fac-tory setting)
• For sending warnings in the app (temperature dependent overload protection, drop control)

Status Indicator LED
The Status Indicator LED 2c bar at the top of the User Interface 2 illuminates in various colors to help the user identify the status of the tool.
Please refer to “Status Indicators” chart below.

LED Worklight
To switch the Worklight 13 on or off, press the Worklight Button 2e until the required status is displayed on the Worklight Indicator 2d.

Do not look directly into the worklight; it can blind you.

Preselect the Stroke Rate
You can preselect the stroke rate and change it during operation using the Stroke Rate Prese-lection Button 2g. Press the button for chang-ing the stroke rate preselection as many times as needed for the required stroke rate level to be displayed in the Stroke Rate Level Indicator 2f. The last set stroke rate level is saved when switching off the power tool.

Status indicators

Status indicators|
---|---
Color of the

indicator (2c)

| Meaning| Corrective measure
−| Power tool switched off| −
Green| Power tool switched on and ready to use| −
Yellow| Critical temperature reached| Remove the saw blade and let the power tool run at the maximum stroke rate for around 3 minutes to cool down.
| Battery almost empty| Charge the battery.
Red| Power tool has overheated.| Leave the power tool to cool down.
| Battery empty| Charge the battery.
Flashing red| Drop Control triggered| Read the message on the smartphone.
Blue| Power tool connected to a mobile device via Bluetooth ®| −
Flashing blue| Data transfer| −
Smartphone indicator (2a)| Meaning| Corrective measure
---|---|---
Flashing red| Important information available (temperature dependent overload protection, Drop Control)| Read the message on the smartphone.
Yellow| Drop Control deactivated| Activate the function via the app.

WARNING Ensure tool speed setting is less than or equal to the speed rating of the blade. Operating tool at speed higher than blade speed rating may result in serious personal injury and property damage.

Available stroke rate levels:

• GST18V-60C: Stroke rate level 1–6.
• GST18V-60BC: Stroke rate level 1–6 and additionally stroke rate level 6 with ASC (ASC Indicator 2b will light up; the stroke rate can also be controlled via the On/Off Switch 14 up to the maximum stroke rate for the set stroke rate level.

Default Stroke Speed Settings

1| 800/min
2| 1400/min
3| 2000/min
4| 2600/min
5| 3200/min
6| 3800/min

You can change both the values for the preset stroke rate levels and the number of levels in the Bosch Toolbox app.
The required stroke rate depends on the material and the working conditions and can be ascertained through practical tests.
A reduction in the stroke rate is recommended when sawing plastic and metal.

Controlling the Stroke Rate via ASC (Adaptive Speed Control) (GST18V- 60BC)
To start cutting as precisely as possible, ASC can be used to automatically reduce the stroke rate before positioning the saw blade on the workpiece. Once the saw blade touches the workpiece, the stroke rate is automatically in- creased to the set stroke rate level.

In the factory setting, stroke rate level 6 is available with or without ASC. For operation with ASC, press the button for Stroke Rate Preselection 2g as many times as needed for the ASC Indicator 2b to light up and A to appear in the Stroke Rate Level Indicator 2f.
You can also switch ASC on and off for other stroke rate levels via the Bosch Toolbox app. If you change the settings, only the ASC Indicator 2b will light up when ASC is switched on. The letter A will no longer appear in the Stroke Rate Level Indicator 2f.
Drop Control (GST18V-60BC)
The integrated drop control switches the power tool off as soon as it hits the floor.
If the drop control is triggered, the Power Tool Status Indicator 2c will flash red. Information regarding the cause of the shutdown can be found in the Bosch Toolbox app.
Switching the power tool on again:

GST18V-60BC: Push the right or left On/Off Switch 14 all the way forward twice and let it go.

You can deactivate the drop control using the Bosch Toolbox app. The Smartphone Indicator 2a will light up yellow when the drop control is deactivated.

Blade Orbit Selector Lever

Maximum cutting efficiency can be obtained by adjusting the Blade Orbit Selector Lever 15 to suit the material being cut.
The following chart will help you determine which setting to use for your application. This chart is intended as a guideline only, and test cuts in scrap material should be performed first to determine the best setting.

Setting 0
Hard materials such as metals or thin sheet metals. This setting can be used with knife blades, grit edge blades, rasp work. and down cutting blades.
Setting 1
Soft materials where cleaner cutting or delicate scrolling work is performed.
Setting 2
Medium density materials such as harder woods or particle board.
Setting Max
Soft materials such as wood, plastics, etc. and when fast cutting is more important than a clean cut.

Tool Tips

WARNING Always hold the saw by the insulated gripping surfaces on the front of the tool and the switch handle. Failure to hold the tool by the insulated gripping surface may result in electric shock or electrocu-tion if sawing into a blind area where live wiring exits.
Always be certain that smaller workpieces are securely fastened to a bench or other support. Larger panels may be held in place by clamps on a bench or sawhorses.
To begin a cut, clearly mark the cutting line, and rest the front of the footplate on the work. En-gage the switch, and move the blade into the work using only enough forward pressure to keep the blade cutting steadily. Do not force,as this will not make the saw cut faster; let the blade do the work.
When sawing metal or similar materials, apply coolant/lubricant alongside the cutting line.
Use of reverse-tooth blade such as the Bosch T101BR requires the orbital setting to be “0” and that downward pressure be applied to the top of the saw.

Blade Selection

• Choose blades carefully, as the ability of the jigsaw to make the fastest cuts, to follow tight curves, to achieve the smoothest finish and/or to maximize the life of the blade are direct-ly related to the type of blade used.
• Always use a blade that is appropriate for the cutting task.
• Always make a test cut in a piece of scrap material.
• For tight curves it is best to use a narrow or scroll blade.
• Most jigsaw blades have upwardpointing teeth, which helps to pull the jigsaw against the workpiece and minimizes vibration. Blades with upward-pointing teeth produce a clean cut on the bottom of the workpiece.
• Blades with downward-pointing teeth (reverse-tooth blade) can be used to produce a clean cut on the top of the workpiece (that side that faces the jigsaw’s footplate), such as when cut-ting an already-installed countertop from the top. When using reverse-tooth blades, down-ward force must be applied to the jigsaw.
• Blades with teeth that point straight out (rath-er than up or down) allow splinter-free cutting on both sides of the workpiece. When using such blades, downward force must be applied to the jigsaw.
• The following types of blades should only be used with orbital Setting 0:
  • Blades with teeth that point downward (re-verse-tooth blades).
  • Blades with teeth that point straight out rather than up or down.
  • Carbide-tipped blades.
  • Grit-edge blades.

Plunge Cutting

(Fig. 11)
Plunge cutting is useful and time-saving in making rough openings in softer materials. It is not necessary to drill a hole for an inside or pocket cut. The longest blade to be used for plunge cut-ting is 3-1/8” (80 mm).
Draw lines for the opening, hold the saw firmly, tilt it forward so that the toe of the saw foot rests on the work, but with the blade well clear of the work. Turn the tool on and run at top speed, and then very gradually lower the blade (Fig. 11).
When it touches, continue pressing down on the toe of the saw foot slowly pivoting the saw like a hinge until the blade cuts through and the foot rests flat on the work. Then saw ahead on the cutting line. We do not recommend plunge cut-ting with a scroll blade. Do not try to plunge cut into hard materials such as steel.
To make sharp corners, cut up to the corner, then back up slightly before rounding the corner. After the opening is complete, go back to each corner and cut it from the opposite direc-tion to square it off.

JA1010 Circle and Parallel Cutting Guide (Sold separately)

(Fig. 12, 13, 14, 15)
The JA1010 is used for fast and accurate straight and circle cutting. It includes the guide, two clamps for attaching it to the jig saw, and a center pin for guiding circle cuts. The clamps and the centering pin can be stored on the guide (Fig. 12).
One end of the clamp is used to attach the guide’s bar to jig saws that have narrow tops on their footplate mounting slots (Fig. 13).
When possible, attach the bar to the jig saw using both clamps for enhanced grip and precision.

ATTACHING GUIDE TO JIG SAW

1. Orient the clamp so that the proper end is placed on the jig saw foot from either side of the tool.
2. Insert Guide Bar 24 through a clamp, then through the slots provided in Footplate 6, with the Guide 26 orientated correctly for the intended application, parallel cutting or circle cutting. (If possible, place second clamp on bar from opposite side of jig saw.)
3. Place Lock Knob(s) 25 on proper side of clamp(s) and securely tighten Lock Knob(s) 25 on the clamp(s) (Fig. 14).

PARALLEL CUTTING
Parallel cuts can be made from 5/8” to 6” in from the edge of the workpiece.

1. The guide fence surface needs to be positioned ALONGSIDE the workpiece (Fig. 14).
2. Hook clamp(s) onto footplate, adjust fence to desired width and place lock knob(s) on proper side of clamp(s).
3. Securely tighten Lock Knob(s) 25 on the clamp(s) (Fig. 14).
4. Insert battery pack onto jig saw, hold the saw firmly, squeeze trigger (GST18V-60C model only) or slide the On/Off Switch forward into the “on” position (GST18V-60BC model only) and slowly push the saw forward (Fig. 14).

CIRCLE CUTTING
Circle cuts can be made from 5” to 16-1/2” in diameter.

1. Determine the center point of the desired circle.

2. Drill a 3/16” (5 mm) center hole 7/8” (23
   mm) deep in workpiece. (For enhanced pre-cision, drill the hole using a drill press, if possible).

3. Drill or plunge cut near the circle’s edge, turn saw off, and disconnect battery pack from the tool.

4. Insert Guide Bar 24 through a clamp, then through the slots provided in the footplate, from either side of footplate (Fig. 15). (If possible, place second clamp on bar from opposite side of jig saw).

5. Remove center pin from end of the Guide 26 (Fig. 12), push center pin through proper hole provided in guide, then into center hole of workpiece (Fig. 15).

   • When used with a Bosch JS572 jig saw or the GST18V-50 / GST18V-50B & GST18V-60C / GST18V-60BC cordless jig saw, the holes labeled for the JS572 should be used.
   • For other jig saws, one of the other holes should be used.

6. Measure the distance from the center of the hole to the desired circle radius. Adjust that measurement as necessary to account for the width of the blade:

   • When cutting a hole, cut fr om inside the intended radius.
   • When cutting wheels or discs, cut from the outside the intended radius.

7. Hook clamp(s) onto footplate, and position the Guide 26 to that adjusted radius mea-surement (Fig. 15).

8. Place Lock Knob(s) 25 on proper side of clamp(s) and securely tighten lock knob(s) on the clamp(s).

9. Insert battery pack onto jig saw, hold the saw firmly, squeeze trigger (GST18V-60C model only) or slide the On/Off Switch forward into the “on” position (GST18V-60BC model only) and slowly push the saw forward.

CIRCLE-CUTTING TIPS:

• Place small wedges in the cut as shown in Fig. 15, to keep the inner circle from spreading when near the end of the cut.
• Use a thick jig saw blade, such as the Bosch T101TP or T144DP whenever possible.
• Make sure that the jig saw’s orbital setting is at 0 (zero).
• Cut slowly so the blade will stay straight in the cut.

Connectivity

Connectivity functions

System Requirements for Using the App

**System Requirements**

Mobile device (tablet, smartphone)| Android 5.1 (and newer)
iOS 10 (and newer)

Installing and Setting up the App
You will need to install the device-specific app before you can use the connectivity functions.

• Download the app from the corresponding app store (Apple App Store, Google Play Store).
  Note: You will need to have a user account with the relevant app store to do this.

• Then select the MyTools or Connectivity sub- item in the app.
• The display of your mobile device shows you all of the subsequent steps required to connect the power tool to the mobile device.

Data transfer via Bluetooth®
The built-in Bluetooth® Low Energy Module sends a signal at regular intervals. Depending on ambient conditions, multiple transmission intervals may be required before the power tool is detected. If the power tool is not detected, check the following:

• Is the distance to the mobile device too great?
  Reduce the distance between the mobile de-vice and the power tool.

• Switch Bluetooth® off and on again on your mobile device. Check whether the power tool has now been detected.

Functions in Conjunction with the Power Tool
In conjunction with the Bluetooth® Low Energy module, the following connectivity functions are available for the power tool:

• Registration and personalisation
• Status check, output of warning messages
• General information and settings
• Management
• Programming the stroke rate levels
• Switching on/off and controlling ASC (GST18V-60BC)
• Warning messages (temperature dependent overload protection, drop control)

Maintenance

WARNING To avoid accidents, always disconnect the battery pack from tool before servicing or cleaning.

Service

WARNING NO USER SERVICEABLE PARTS INSIDE. Preventive maintenance performed by un au thorized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recom mend that all tool service be performed by a Bosch Factory Service Center or Authorized Bosch Service Station.

Batteries

Be alert for battery packs that are nearing their end of life. If you notice decreased tool performance or significantly shorter running time between charges then it is time to replace the battery pack. Failure to do so can cause the tool to operate improperly or damage the charger.

Tool Lubrication

Your Bosch tool has been properly lubricated and is ready for use.

Motors

The motor in your tool has been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a genuine Bosch replacement motor specially designed for your tool should be used.

Bearings

Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating and motor failure.

Cleaning

CAUTION Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetra-chloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through opening.

CLEANING BLADE HOLDER
Clean the saw blade holder regularly. For this, remove the saw blade from the tool and lightly tap footplate on a level surface.
Regularly spray penetrating oil onto the saw blade holder.
Check the guide roller regularly. If worn, it must be replaced through an authorized Bosch Factory Service Center
Lubricate the guide roller occasionally with a drop of oil.

Accessories and Attachments

WARNING The use of any other attachments or accessories not specified in this manual may create a hazard.

Store accessories in a dry and temperate environment to avoid corrosion and deterioration.

–  JA1013 Anti Splinter Insert

–  Bosch T-shank Jig Saw Blade

–  JA1012 Articulating Dust Extraction Kit

–  Non-Marring Overshoe

| –  JA1010 Circle and Parallel Cutting Guide

–  Carrying Bag

–  Other Bosch T-shank Jig Saw Blades

Limited Warranty of Bosch Portable and Benchtop Power Tools (“Limited Warranty”)

Robert Bosch Tool Corporation (“Bosch”, “we” or “our”) warrants to the original end-user purchaser only that each BOSCH®-branded portable and benchtop power tool and battery (each, a “Product”) will be free from defects in material or workmanship for the period of time listed in the chart below for the “Product Category” applicable for such Product (as applicable, the “Warranty Period”):

years from the date of purchase
18V Power Tool Batteries| Three (3) years from the date of purchase
12V Cordless Power Tools and 12V Chargers| One (1) year from the date of purchase
12V Power Tool Batteries| One (1) year from the date of purchase
Corded Portable Power Tools and Corded Benchtop Power Tools| One (1) year from the date of purchase

OUR SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, under any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been abused, misused, carelessly handled, or repaired by persons other than Bosch or a Bosch Authorized Service Center.
Normal wear and tear of your Product is not covered by this Limited Warranty. As a result, Product parts that may become worn or exhausted over time due to normal wear and tear (including, without limitation, air filters, blade clamps, brushes, bumpers, bumper cover washers, chucks, cords, driver belts, driver blades, isolators, lifters, orings, pistons, piston/driver assemblies, piston stops, saw shoes, seals, strikers, etc.), or any other service or repairs required due to normal wear and tear on a Product, are not covered by this Limited Warranty.
To make a claim under this Limited Warranty, you must return the complete Product, transportation prepaid, to any Bosch Factory Service Center or Bosch Authorized Service Center. Please include a dated proof of purchase with your Product so we can determine if your Product is within the Warranty Period. If you do not have the dated proof of purchase for the Product that is the subject of your claim, we will use the Product’s production code to determine whether the Product is within the Warranty Period. For locations of nearby Bosch Factory Service Centers or Bosch Authorized Service Centers, please use our service locator at https://www.boschtools.com/us/en/service/service- center-locator/. For more information on Limited Warranty per-formance, please contact our customer service at 1-877-267-2499.

THIS LIMITED WARRANTY DOES NOT APPLY TO BOSCH®-BRANDED:

1. MEASURING TOOLS,
2. ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES, SANDING BELTS, GRINDING WHEELS AND OTHER SIMILAR TYPES OF ITEMS; OR
3. CARRYING CASES OR CARRYING BAGS.

ANY IMPLIED WARRANTIES FOR A PRODUCT SHALL BE LIMITED IN DURATION TO THE SHORTER OF (i) THE APPLICABLE WARRANTY PERIOD FOR SUCH PRODUCT/PRODUCT CATEGORY LISTED ABOVE, OR (ii) SUCH DURATION AS WOULD OTHERWISE APPLY UNDER APPLICABLE LAW IF THIS LIMITED WARRANTY WERE NOT OFFERED BY BOSCH. SOME STATES IN THE U.S., AND SOME CANADIAN PROVINCES, DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL BOSCH BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES (INCLUDING, WITHOUT LIMITAITON, QUEBEC) DO NOT ALLOW THE EXCLUSION OR LIMITA-TION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PRODUCTS SOLD WITHIN THE UNITED STATES OF AMERICA AND CANADA. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT YOUR LOCAL BOSCH® BRAND TOOL DEALER OR IMPORTER.

© Robert Bosch Tool Corporation 1800 W. Central Road
Mt. Prospect, IL 60056-2230
160992A6Y5 01/2023

References

• Bosch Power Tools | Boschtools
• Bosch Power Tools | Boschtools
• Service Center Locator | Boschtools

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