Genie GTHTM-636 Access Manager Instruction Manual

: June 13, 2024
: GENIE

Table of Contents

GTHTM-636 Access Manager
Product Information
Product Usage Instructions
Read User Manual Online (PDF format)
Download This Manual (PDF format)

GTHTM-636 Access Manager

Product Information

The Access Manager is a component of the Genie product line. It
is designed to provide access control and management for specific
Genie models. The Access Manager allows users to restrict and
monitor access to the machine, ensuring safety and security.

The Access Manager is available in different models,
including:

Model GTHTM-636
Model GTHTM-844
Model GTHTM-1056
Model GTHTM-2506
Model GTHTM-3007
Model GTHTM-5519

Please refer to the user manual for the specific model and
serial number ranges that are compatible with the Access
Manager.

Product Usage Instructions

Before starting the installation of the Access Manager, please
follow these instructions:

Make sure you have read, understood, and obeyed the safety
rules and operating instructions provided in the appropriate
operator’s manual.
Ensure that all necessary tools and parts are available and
ready for use.
Carefully read the installation procedure in its entirety and
strictly adhere to the instructions. Attempting shortcuts may
result in hazardous conditions.
Note that these installation instructions only apply to the
Genie models and serial number ranges specified in the
document.

To install the Access Manager, follow these steps:

Ensure that you are a person trained and qualified on the
repair of this machine.
If the machine is damaged or malfunctioning, immediately tag it
and remove it from service.
Repair any machine damage or malfunction before proceeding with
the installation.
Refer to the included components list to ensure you have all
the required tools and parts.
Use the provided tools to complete the installation process,
following the detailed instructions provided in the user
manual.
Once the installation is complete, refer to the Access Manager
user guide for instructions on how to set up and configure access
control settings.

If you have any further questions regarding these instructions
or need assistance, please contact Genie Product Support using the
appropriate telephone number based on your location:

United States: +800 536 1800
Canada: +425 881 1800
Europe: +311 65799800
UK regions: +311 65799801
Nordic regions: +311 65799802
Middle East / South Africa: +311 65799803
French regions: +311 65799804
German regions: +311 65799805
BNL regions: +311 65799806
IT / SE regions: +311 65799807
Spanish regions: +61 7 3456 4444
Australia: +0 800 031 0100
Brazil: +56 9 6431 2110
South America – other locations: +1 425 881 1800
All other locations: +1 425 881 1800

Installation Instructions
Access Manager Refer to Models Included section for model and serial number information
Original Instructions First Edition First Printing Part No. 1312869GT July 2023

Instructions
Introduction

First Edition · First Printing

Intr oducti on
Observe and Obey:
This procedure shall be completed by a
person trained and qualified on the repair of this machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate operator’s manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may produce hazardous conditions. Note: These installation instructions only apply to the Genie models and serial number ranges listed within this document.

If you have any further questions regarding these instructions or need assistance, please contact Genie Product Support at one of the following telephone numbers:

United States: Canada: Europe: UK regions Nordic regions Middle East / South Africa French regions German regions BNL regions IT / SE regions Spanish regions Australia Brazil South America – other locations All other locations

+ 800 536 1800 + 425 881 1800
+ 311 65799800 + 311 65799801 + 311 65799802 + 311 65799803 + 311 65799804 + 311 65799805 + 311 65799806 + 311 65799807 + 61 7 3456 4444 + 0 800 031 0100 + 56 9 6431 2110
+ 1 425 881 1800

Copyright © 2023 by Terex Corporation First Edition: First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GTH” is a trademark of Terex South Dakota, Inc.

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Access Manager

Part No. 1312869GT

First Edition · First Printing

Instructions
Introduction

Models Included

Model GTHTM-636
GTHTM-844
GTHTM-1056
GTHTM-2506 GTHTM-3007 GTHTM-5519

From serial number
from GTH0615H-10001 to GTH0615H-10725
from GTH0615E-10000 to GTH0616E-10999
from GTH06E-11000
from GTH0813-16606 to GTH0816-2156
from GTH0816H-21547 to GTH0816H-21572
from GTH0816E-10000 to GTH0816E-10699
from GTH08E-10700
from GTH1014-19341 to GTH1014-20404
from GTH1014E-10000 to GTH1016E-11799
from GTH10E-11800
from GTH2506B-211
from GTH300716M-101
from GTH55M-2375

Tools Required:
9/32 inch wrench 3/32 inch hex key Small flathead screwdriver Flathead screwdriver Wire crimper Wire stripper Cable tie gun or wire cutters 11/64 inch / 4.4 mm drill bit Step drill bit, 1 inch / 25 mm Drill motor Mild cleaning solvent Soft clean cloth

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Instructions
Introduction

First Edition · First Printing

Components of Kit 1312870GT

Description
Cable tie, 4 inch, black Flat washer, M4. DIN125, ZAB Adjustable adhesive wire clamp Nylock nut, M4-0.7, DIN985, 8, ZAB Access management keypad Access management harness Screw, BHC, M4-0.7 x 35, 10.9, ZAB Access manager users guide Installation instructions

Genie part Qty. number 21121GT 4 825357GT 4 1273629GT 4 1283019GT 2
1296895GT 1 1305083GT 1 1300832GT 2
1312446GT 1 1312869GT 1

Components of Kit 1312868GT

Description
Cable tie, 4 inch, black Flat washer, M4, DIN125, ZAB Adjustable adhesive wire clamp Nylock nut, M4-0.7, DIN985, 8, ZAB Access management keypad Access management harness Screw, BHC, M4-0.7 x 35, 10.9, ZAB Access manager users guide Installation instructions

Genie part Qty. number 21121GT 8 825357GT 4 1273629GT 4 1283019GT 2
1296895GT 1 1296897GT 1 1300832GT 2
1312446GT 1 1312869GT 1

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Access Manager

Part No. 1312869GT

First Edition · First Printing

Instructions

Procedure

Proc edure
All Models:
Note: Perform this procedure on a firm, level surface with the machine in the stowed position.
1 Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls.
2 Locate and disconnect the black negative battery cable from the engine battery.
Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.
3 Working inside the cab, mark the locations on the dashboard to drill the required holes.
Note: Refer to the Drilling Diagram section that is appropriate for your machine.
4 Drill the center hole using 1 inch / 25 mm drill bit suitable for drilling dashboard

5 Using an 11/64 inch / 4.4 mm drill bit, drill and deburr the remaining two holes.
6 Route the keypad harness through the center hole.
7 Install the keypad assembly using the holes drilled as reference and secure it using the provided retaining fasteners. Genie part numbers 1296895GT, 1300832GT, 1283019GT, 825357GT

1 screw 2 flat washer 3 nylock nut

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Instructions
Procedure

First Edition · First Printing

GTH-2506, GTH-3007, GTH-5519 Models
8 Using a mild cleaning solvent, clean the surface and mount the adhesive wire clamps as necessary.
Genie part number 1273629GT

9 Open the brake oil access cover.
1 2 3

example of adhesive wire clamp locations

1 keypad 2 dashboard 3 break oil access cover
10 Locate and disconnect Genie Lift Connect telematics device from the gateway harness.

1 telematics module 2 gateway harness

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Access Manager

Part No. 1312869GT

First Edition · First Printing
11 Connect the access manager harness to the gateway harness. Genie part number 1305083GT
Note: Harness connectors are keyed for proper installation.
Component damage hazard. Improper connections will result in damage to the telematics module and it is not covered under warranty.

Instructions
Procedure
12 Connect the telematics device harness to the access manager harness.
13 Connect the 5 pin access manager keypad harness connector to the 5 pin connector of access manager harness.
Note: Secure the cable using the provided cable ties.
Genie part number 21121GT 14 Align white dots on the connector and push
the plug together to connect the access manager harness to the keypad.

example of keyed harness connector

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Instructions
Procedure

First Edition · First Printing

15 Tighten the connector to hand tight.
16 Close the cover (Oil Change).
17 Put the Access Manager user guide in the manual storage box located on the machine.
Genie part number 1312869GT
18 Connect the black negative battery cable to the engine battery.
Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

GTH-636, GTH-844, GTH-1056 Models
19 Remove the retaining fasteners securing the left panel with the side console. Set the fasteners aside.
1 2
1 left side console 2 retaining fasteners

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Access Manager

Part No. 1312869GT

First Edition · First Printing

Instructions
Procedure

20 Remove the grommet from the left panel and set aside.
21 Remove the left panel from the side console and set aside.
22 Release the latch securing the right panel with the side console.

25 Remove the retaining fasteners securing the side console cover. Set the cover and fasteners aside.
1
2

1
1 right side console
23 Remove the right panel from the side console and set aside.
24 Remove the retaining fasteners securing the 4-way joystick controller access cover. Set the access cover and fasteners aside.
1 2

1 retaining fastener 2 side console cover 26 Remove the retaining fasteners securing the bottom cover with the dashboard. Set the bottom cover and fasteners aside.
2 1
1 retaining fasteners 2 bottom cover

1 retaining fasteners 2 Joystick controller access cover

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Instructions
Procedure

First Edition · First Printing

27 Locate and disconnect Genie Lift Connect telematics device from the gateway harness.
1 retaining fasteners 2 telematics module 3 telematics bracket 4 armrest mounting plate 28 Connect the access manager harness to the gateway harness. Genie part number 1296897GT Note: Harness connectors are keyed for proper installation.
Component damage hazard. Improper connections will result in damage to the telematics module and it is not covered under warranty.

29 Connect the telematics device harness to the access manager harness.
30 Route the 5 pin connector of access manager harness towards dashboard along with other harness routed through the PCB assembly.
Note: Secure the cable using the provided cable ties.
Genie part number 21121GT
31 Connect the 5 pin access manager keypad harness connector to the 5 pin connector of access manager harness.
32 Align white dots on the connector and push the plug together to connect the access manager harness to the keypad.

example of keyed harness connector

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Access Manager

Part No. 1312869GT

First Edition · First Printing

Instructions
Procedure

33 Tighten the connector to hand tight.
34 Install and secure the bottom cover with the dashboard using retaining fasteners.
35 Install and secure the side console cover using the retaining fasteners.
36 Install and secure the 4-way joystick controller access cover using the retaining fasteners.
37 Install and secure the right panel with the side console using the latch.
38 Install grommet on the left panel and secure the panel with the side console using the retaining fasteners.
39 Put the Access Manager user guide in the manual storage box located on the machine.
Genie part number 1312869GT
40 Connect the black negative battery cable to the engine battery.
Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

Relay Configuration

GTH-2506, GTH-3007, GTH-5519 models
This procedure only applies to the following serial numbers listed below.

Model

from serial number

GTH-2506

from GTH2506B-211

GTH-3007

from GTH300716M-101

GTH-5519

from GTH55M-2375

1 Locate the telematics relay X103.

2 Remove the wire from relay socket X103, terminal 87A (NC) and install it into X103, terminal 87 (NO).

Note: Secure the cable using the provided cable ties.

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Instructions
Procedure

First Edition · First Printing

GTH-636, GTH-844, GTH-1056 models
This procedure only applies to the following serial numbers listed below.

Model

from serial number

GTH-636

from GTH0615H-10001 to GTH0615H-10725 from GTH0615E-10000 to GTH0616E-10999 from GTH06E-11000

GTH-844

from GTH0813-16606 to GTH0816-2156 from GTH0816H-21547 to GTH0816H-21572 from GTH0816E-10000 to GTH0816E-10699 from GTH08E-10700

GTH-1056

from GTH1014-19341 to GTH1014-20404 from GTH1014E-10000 to GTH1016E-11799 from GTH10E-11800

1 Remove the PCB assembly access panel and set aside.

2 Locate the relay CR18.
3 Remove the wire from relay socket CR18, terminal 87A (NC) and install it into the relay socket CR18, terminal 87 (NO).

1 armrest assembly 2 PCB assembly access panel

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Access Manager

Part No. 1312869GT

First Edition · First Printing
Access Manager Activation
1 Navigate to the Options menu on the machine and verify Lift Connect is selected.
2 To complete activation of your Access Manager keypad please contact the Lift Connect team. email to: AWP.LiftConnectSubscriptions@terex.com

Instructions
Procedure

Part No. 1312869GT

Access Manager

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Instructions
Drilling Diagram
Drilling Diagram
GTH-2506, GTH-3007, GTH-5519 models

3.60 in 91.50 mm

.50 in 12.95 mm

First Edition · First Printing
3.75 in 95.25 mm

GTH-636, GTH-844, GTH-1056 models

.94 in 23.81 mm

Instr ucti ons
14

.73 in 18.54 mm