BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series User Manual

June 13, 2024
BOKE

BOKE Drivers Co., Ltd.
Constant current independent driver
PLL SeriesBOKE BK-PLL040-0950 Constant Current Independent Driver PLL
Series

Features

– Flicker-free output,which meets the requirement of ErP standard
– Input and output screw fastening design
– Dual-stage circuit design, work stable
– Withstand 380VAC high voltage short-time shock
– High PF, high efficiency, low THD
– SELV and Class II design, suitable for use outside of the light
– Compliance with CE,ENEC,UKCA,RCM,CCC,EL and other certifications
– IP20 protection grade, indoor use
– Nominal life-time up to 100,000 h
– 5-year guarantee
Functions
– Support central emergency application (100% output in DC input)
– Support self-contained emergency application
– Protective features (short-circuit,no-load protection )
Suitable for lights
– Suitable for lights with independent drivers such as downlights, spotlights, panel lights, etc
– Not suitable for lights with built-in drivers
Typical applications
– LED indoor lighting
– LED office lighting
– LED architectural lighting
– LED commercial lighting
Model coding rules of PLL seriesBOKE BK-PLL040-0950 Constant Current
Independent Driver PLL Series - parts

Technical data

Product model| BK-PLL040-0950| BK-PLL040-1000|
---|---|---|---
Output parameters
Regulation method| constant current| constant current|
Rated output current range| 0.6-0.95A| lA|
Rated output voltage range| 28-42VDC| 28-40VDC|
Rated output power| 39.9W Max| 40W Max|
Output current adjustment| fixed output| fixed output|
Output current ripple LF| ±2%| ±2%|
Output current accuracy| ±5%| ±5%|
Linear regulation| ±5%| ±5%|
Load regulation| ±5%| ±5%|
No load output voltage| 50VDC
Flicker-free(typical)| Modulationdepth=0.228% (100Hz),PstLM = 0.015,SVM =0.005, The above parametersare obtained from testing the panel lights)
Input parameters
Rated input voltage range| 200-240VAC 200-240VDC
Input voltage range| 180-264VAC 200-264VDC
Input votage shock| <380V AC
Input current| <0.35A (Rated input voltage input)
Input frequency| 0/50/60Hz
Input PF/Input DF| PF>0.9C (230VAC & Full load),DF>0.95 (230VAC & Full load)
Input THD| 20% (230V AC & Full load)
Efficiency(typical)| 88% (230VAC & Full load)
In-rush current| 12.5A peak ,232us duration(50 % !peak), see the description below for details
Start/Switchover/Tum off| <0.5s(AC start),<0.5s(DCstart),<0.3s(AC/DC switchover),<0.5s(Turn off)
Switching cycles| >50,000 switching cycles
Power consumption| Full load(Pin):45.45W, No load (Pno): N/A, On stand- by(Psb): N/A, Network stand-by(Pnet): N/A
Safety
Withstand voltage| I/P-0/P:3750VAC
Mains surge capability| L-N:2KV
Leakage current| <0.7mA (230VAC & Full load)
Isolation resistance| I/P-0/P:100M0/500Vdc/25°C/70% RH
Control interface
DALI dimming port| N/A
pushDlM dimming port| N/A
1-10V 3inl dimming port| N/A
Auxiliary power supply| N/A
Dimming range| N/A
Dimming drive mode| N/A
Emergency support
Central emergency system| Supported(100% output in DC input)
Self-contained emergency| Supported
Environment & Life time
Operating temperature| Ta=-20-45°C
Case temperature| Tc=75°C
Operating humidity| 5-85% RH, non-condensing
Storage temp./humidity| -40-80°C, 5-85% RH, non-condensing
IP grade| IP20
MTBF| 500,000H,MIL-HDBK-217F(25°C)
Life-time| Nominal life-time up to 100,000 h, see the description below for details
Vibration resistant| 10-500Hz,56 12min./lcycle,period for 72min. each along Xy,Z axes
Acoustic Noise| <25dB(30cm, Normal operation)
Environmental protection| RoHS
Certifications and standards
Certification| CE, ENEC, UKCA, RCM, CCC, EL
Safety| EN61347-1, EN61347-2-13, EN62384
EMC| EN55015, EN61000-3-2 , EN61000-3-3, EN61000-4-2,3,4,5,6,8,11, EN61547
DALI-2| N/A
EL| Compatible IEC 61347-2-13 Annex J , compatible with EN 60598-2-22 and EN 50172
RF| N/A

Remarks

  1. By default, all parameter are measured at 230VAC input, full load and 25℃ of ambient temperature.
  2. The driver can not be installed inside the light. when the driver is used with the light, the EMC of the whole light needs to be tested.

Electrical values

Life-time vs. case temperature

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts1

  • The life-ti me of the LED driver is shown in the figure above (calculated based on the 90% survival rate).
  • The relation of tc to ta temperature depends also on the luminaire design.

Surge

Model Ipeak Condition Relative number of MCB/pcs
B10 B13 B16 B20
BK-PLL040-xxxx 12.5A AC 230V,Full load,Cold start,Ta≤30℃, MCB is not
installed side by side 22 28 35
69 86

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts2

Functions

Output short-circuit behaviour

  • Output short-circuit will not damage the driver.
    After removing the short-circuit fault point, the driver will automatically restore output.

Output no-load operation

  •  Output no-load will not damage the driver.
    Please turn off the power supply of the driver first if you need to connect the LED load.

Insulation between circuits

Isolation Input Output Case
Input #VALUE! Double Double
Output Double Basic
Case Double Basic

Remarks

  • The number of drives mounted under different MCBs in the table is the maximum value. Please do not exceed this number during installation.
  • Calculation uses typical values from ABB series S200 as a reference.
  • Different brands and models of miniature circuit breakers, the number of drives mounted will be slightly different.
  • If the ambient temperature of the MCB installation exceeds 30°C or multiple MCBs are installed side by side, the number of drives mounted will be reduced and the calculation needs to be recalculated.
  • Electrician’s usually consider Type B for household lighting and Type C for commercial lighting application.

WiringBOKE BK-PLL040-0950 Constant Current Independent Driver PLL
Series - parts3

Terminal

INPUT| OUTPUT|
---|---|---
| |
Wire diameter:0.75mm
Strip length:4.0mm to 5.0mm
Torque:3.5±0.5 N.m| Wire diameter:0.5mm  to 0.75mm
Strip length:4.0mm to 5.0mm
Torque:3.5±0.5 N.m| Torque:3.5±0.5 N.m

Wire

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts7 Wire diameter:20.75mm
Certification:VDE
Outer dimension limit:(3.0~4.0mm)×5.7mm
Strip length:The driver side is as shown above, and the input ,is as needed.
Recommended:H03VVH2-F/ 2
0.75mm / VDE

Output wire

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts8

Wire diameter:20AWG
Certification:UL
Outer dimension limit: Ø 3.0 to Ø 4.0mm
Strip length:The power side is shown in the diagram, and the light side  is on demand
Recommended:UL2464/20AWG/UL

Label

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts9

Installation

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts10

Installation note
Hot plug-in

  • Hot plug-in is not supported due to residual output voltage of > 0 V.

Wiring guidelines

  • All connections must be kept as short as possible to ensure good EMI behaviour.
  • Mains leads should be kept apart from LED Driver and other leads (ideally 5 ‒ 10 cm distance)
  • Max. lenght of output wires is 2 m.
  • Incorrect wiring can damage LED modules.

Installation requirement s

  • The driver should be installed in a dry, acid-free, oil-free, fat-free environment.
  • The installation ambient temperature of the drive shall not exceed the value of Ta at any time.
  • The temperature of the mounting surface of the driver should be lower than
  • The driver should keep a certain distance from the heating stuff (such as the lamp radiator).
  • If the driver is used externally (it needs to be used with the power end cover), the installation of the driver should also meet the following conditions:
    1.The driver should be a certain distance between the drives, as shown in Figure 1.
    2.The driver keeps a certain distance from surrounding objects, as shown in Figure 2.

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts11

PackagingBOKE BK-PLL040-0950 Constant Current Independent Driver PLL
Series - parts12

Model Product size Weight Blister size Carton size Qty/carton N.W G.W
PLL040 L132W45H30mm 125g L430W340H47mm L450W350H180mm 72pcs
9.00kg 10.5kg

BOKE BK-PLL040-0950 Constant Current Independent Driver PLL Series -
parts13

Model Product size Weight Packaging size Carton size Qty/carton N.W G.W
PLL040 L132W45H30mm 125g L169W42H55mm L450W350H180mm 60pcs 7.50kg

9.40kg

Additional information

  1. This product can only be used outside the light body, Can not be used inside of the light, and it must be used within the specified working environment.
  2. The life and MTBF of the product are for reference only, and do not represent a warranty statement.
  3. For more information, please send an email to info@bokedriver.com.

info@bokedriver.com
www.bokedriver.com
REV 2.4 2022-11-21
P6

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