BOKE DFL Series Constant Current Independent Dimmable Driver Owner’s Manual

June 12, 2024
BOKE

BOKE DFL Series Constant Current Independent Dimmable Driver

Product Information

The Constant Current Independent Dimmable Driver DFL Series, produced by BOKE Drivers Co., Ltd., is a versatile product that offers various features and functions to support efficient and customizable lighting solutions. It supports DALI-2 DT6 + D4i dimming mode and advanced functions such as Emergency Lighting (EL) and Constant Light Output (CLO). The driver allows for the programming of the output current through both the DALI interface and the NFC interface. It also enables quick installation of sensors and wireless control modules through the D4i interface. The driver features input AC and output DC power metering, as well as loop-in and loop-out wiring without the need for a junction box. With its 16-level current output, soft dimming, and flicker-free operation at any brightness level, it meets the requirements of ErP certification. The driver utilizes HPC-patented technology to ensure consistent brightness at any dimming level.

Interfaces

  • DALI-2 D4i (DT6+Part 250,251,252,253)

Functions

  • Supports central emergency application
  • Supports self-contained emergency application
  • Emergency lighting (EL)
  • Constant light output function (CLO)
  • Programming via DALI
  • Programming via NFC
  • Protective features (short-circuit, overload, no-load, hot plug-in protection)

Suitable for

  • Luminaries with independent drivers such as downlights, spotlights, panel lights, etc.

Typical Applications

  • LED indoor lighting
  • LED office lighting
  • LED commercial lighting

Product Usage Instructions

To use the BOKE Constant Current Independent Dimmable Driver DFL Series, follow these instructions:

  1. Ensure that the input voltage supplied to the driver falls within the rated input voltage range of 200-240VAC/DC.
  2. Connect the driver to luminaries with independent drivers, such as downlights, spotlights, or panel lights. Make sure the wiring is secure.
  3. If emergency lighting functionality is required, configure the driver according to the desired application (central emergency or self-contained emergency).
  4. To dim the lights, use the DALI-2 DT6+D4i dimming mode. Adjust the output current through the DALI interface or the NFC interface to achieve the desired brightness level.
  5. For advanced functions such as Emergency Lighting (EL) or Constant Light Output (CLO), program the driver via DALI or NFC interfaces.
  6. Ensure that the protective features are enabled to prevent short circuits, overloads, no-load situations, and hot plug-in issues.
  7. If power metering is required, monitor the input AC and output DC power levels.
  8. If necessary, perform loop-in and loop-out wiring without the need for a junction box.
  9. If desired, utilize the 16-level current output feature using the DIP switch.
  10. Enjoy soft dimming and flicker-free operation at any brightness level, meeting the requirements of ErP certification.

For more information or assistance, you can contact BOKE Drivers Co., Ltd. at [email protected] or visit their website at www.bokedriver.com.

Features

  • Support DALI-2 DT6 + D4i dimming mode
  • Support advanced functions such as EL, CLO
  • The output current programming can be realized through the DALI interface and the NFC interface
  • Quickly install the sensor and the wireless control module through the D4i interface
  • Input AC and output DC power metering
  • Loop-in and loop-out wiring without junction box
  • 16-level current output can be realized by DIP-switch
  • Soft dimming and flicker-free at any brightness, meets the new requirements  of ErP certification
  • Using HPC patented technology, at any dimming level, the brightness of the luminaries is the same
  • Dimming range 1~100%, output current accuracy 2%
  • Standby power input < 0.5W, meets the requirements of ErP certification
  • High PF, high efficiency, low THD
  • Screw-free and pressing type strain relief, easier install
  • Supports 0.75-1.5mm2 input wires, stronger wiring
  • Intelligent LED hot-plug protection function
  • SELV and Class II design, suitable for use outside of the light
  • Passed CE, ENEC, UKCA, RCM, DALI-2, EL and other certifications
  • IP20 protection grade, indoor use
  • Nominal life-time up to 100,000 h
  • 5-year guarantee

Interfaces

  • DALI-2 D4i (DT6+Part 250,251,252,253)

Functions

  • Support central emergency application
  • Support self-contained emergency application
  • Emergency lighting(EL)
  • Constant light output function(CLO)
  • Programming via DALI
  • Programming via NFC
  • Protective features (short-circuit, overload, no-load, hot plug-in protection ) Suitable for lights
  • Suitable for luminaries with independent drivers such as downlights, spotlights, panel lights, etc
  • Not suitable for luminaries with built-in drivers

Typical applications

  • LED indoor lighting
  • LED office lighting
  • LED commercial lighting

Model coding rules of DF L-series

BOKE-DFL-Series-Constant-Current-
Independent-Dimmable-Driver-FIG-1

Function list

Model

|

Suffix

| Wired dimming| Energy detection| Advanced functions| Device Configuration
---|---|---|---|---|---
DALI-2| D4i| AOC| EL| CLO| DALI interfaces| NFC interfaces
BK-DFL042-A BK-DFL060-A|

DF

|

|

|

|

|

|

|

Model list

Model| Input voltage| Output power| Output voltage| Output current| Dimension| Certification
---|---|---|---|---|---|---
BK-DFL042-A1100ADF| 200-240VAC/DC| 42W MAX.| 12-38/40/42VDC| 0.45-1.1A| L160W86H30mm| CE, ENEC, UKCA, RCM, DALI-2, EL
BK-DFL060-A2000ADF| 200-240VAC/DC| 61.2W MAX.| 12-30/32/34/36/38/40/42VDC| 0.8-2A| L180W86H30mm| CE, ENEC, UKCA, RCM, DALI-2, EL

Technical dataBOKE-DFL-Series-Constant-Current-Independent-Dimmable-
Driver-FIG-18 BOKE-DFL-
Series-Constant-Current-Independent-Dimmable-Driver-
FIG-19

BK-DFL042-A1100ADF Operating windowBOKE-DFL-Series-Constant-Current-
Independent-Dimmable-Driver-FIG-2

Expected life-time

  • The life-time of the LED driver is shown in the figure above (calculated based on the 90% survival rate).
  • The relation of tc to ta temperature depends also on the luminaire design.

BK-DFL060-A2000ADF Operating windowBOKE-DFL-Series-Constant-Current-
Independent-Dimmable-Driver-FIG-4

Expected lifetime

  • The life-time of the LED driver is shown in the figure above (calculated based on the 90% survival rate).
  • The relation of tc to ta temperature depends also on the luminaire design.

Surge

Model| Ipeak| Twidth| Condition

AC 230V, Full load,

| The relative number of MCB/pcs
---|---|---|---|---
B10| B13| B16| B20| B25| C10| C13| C16| C20| C25| D10| D13| D16| D20| D25
BK-DFL042-A1100ADF| 11.99A| 200us| Cold start, Ta≤30℃, MCB is not installed side by side| 26| 33| 41| 51| 64| 33| 43| 53| 66| 83| 33| 43| 53| 66| 83
BK-DFL060-A2000ADF| 17.23A| 207us| 17| 23| 28| 35| 44| 23| 29| 36| 45| 56| 23| 29| 36| 45| 56

Remarks

  • The number of drives mounted under different MCBs in the table is the maximum value. Please do not exceed this number during installation.
  • Calculation uses typical values from ABB series S200 as a reference.
  • Different brands and models of miniature circuit breakers, the number of drives mounted will be slightly different.
  • If the ambient temperature of the MCB installation exceeds 30°C or multiple MCBs are installed side by side, the number of drives mounted will be reduced and the calculation needs to be recalculated.
  • Electrician’s usually consider Type B for household lighting and Type C for commercial lighting applications.

Functions

  • Output short-circuit behavior
  • In case of a short-circuit at the LED output, the LED output is switched off.
  • After restart of the LED driver, the output will be activated again.

Output no-load operation

  • The LED driver will not be damaged in no-load operation.
  • The output will be deactivated and is therefore free of voltage.
  • If a LED load is connected , the device has to be restarted before the output will be activated again.

Output overload protection

  • If the output voltage range is exceeded the LED driver turns off the LED output.
  • After restart of the LED driver the output will be activated again.

Output hot plug-in

  • For protection LED if plug the LED into the output of the powered driver,  the LED will not on, the device has to be restarted.

Driver restart method

  • There are two ways to restart the device:
  • Through the AC input port: disconnect the AC of the driver and power it again.
  • Through dimming interface.
  • DALI: send the “OFF” command first, then send the “MAX” command.

Adjustable output current (AOC)

  • The output current of the driver can be adjusted within a certain range, and 2 options can be selected through the device configuration software.
  • Setting 1 (default): DIP-switch
  • The output current is determined by the selection of the DIP-switch.
  • Setting 2: Programming
  • The output current is determined by the programming setting.

Constant light output (CLO)

  • The luminous flux of a LED decreases constantly over the life-time.
  • The CLO function ensures that the emitted luminous flux remains stable.For that purpose the LED current will increase continuously over the LED life-time.
  • In device configuration it is possible to select a start value(in percent) and an expected life-time.The LED Driver adjusts the current afterwards automatically.

Emergency lighting(EL)

  • The driver works normally under DC input.

  • When the driver is applied in DC input, the positive pole of the DC cable
    should be connected to the ACL/DC+ terminal, and the negative pole of the DC cable should be connected to the ACN/DC- terminal. If the connection is reversed, the driver will not be damaged, but it will affect the EL function normal work.

  • The output response action after DC input can be set through device configuration software.

  • Setting (default): When DC input, the output of the driver remains unchanged, and the dimming function responds normally.

  • Setting: When DC input, the output of the driver jumps to the set brightness, and the dimming function is invalid.

Insulation between circuits

Isolation Input Output DALI Case
Input Double Basic Double
Output Double Basic Basic
DALI Basic Basic Basic
Case Double Basic Basic

Label

BOKE-DFL-Series-Constant-Current-Independent-Dimmable-Driver-
FIG-7

DIP-switch & output current

BK-DFL042-A1100ADF

Pitny(pW. )

21.5

| Output| 1

ON

| 2

ON

| 3

ON

| 4

ON

---|---|---|---|---|---
Pr1at8e.d9(0W)| I4ra5t0ed(mA)| Vol1ta2g-e4(2Vdc)
22.7| 19.95| 475| 12-42| —| ON| ON| ON
23.8| 21.00| 500| 12-42| ON| —| ON| ON
24.9| 22.05| 525| 12-42| —| —| ON| ON
26.1| 23.10| 550| 12-42| O-N| ON| —| ON
28.4| 25.20| 600| 12-42| –| ON| —| ON
30.7| 27.30| 650| 12-42| ON| —| —| ON
33.0| 29.40| 700| 12-42| —| —| —| ON
35.4| 31.50| 750| 12-42| O-N| ON| ON| —
37.7| 33.60| 800| 12-42| –| O-N| ON| —
0 1| 5 7| 85|  | O-N| –|  |
42.5| 37.80| 900| 12-42| –| —| ON| —
4 9| 39.90| 950| 12-42| O-N| ON|  |
47.2|  | 0| 02| –| O-N| —| —
47.4| 42.00| 1050| 12-4| ON| –| —| —
47.4| 41.80| 1100| 12-38| —| —| —| —
 |  |  |  |  |  |  |

BK-DFL060-A2000ADF

Pitny(pW. )

37.9

| Output| 1

ON

| 2

ON

| 3

ON

| 4

ON

---|---|---|---|---|---
Pra3t3e.d6(W)| I8ra0t0ed(mA)| Vol1ta2g-e4(2Vdc)
42.5| 37.8| 900| 12-42| —| ON| ON| ON
47.2| 42.0| 1000| 12-42| ON| —| ON| ON
49.6| 44.1| 1050| 12-42| —| —| ON| ON
51.9|  | 1100| 12-42| O-N| ON| —| ON
54.3| 46.2

48.3

| 1150| 12-42| –| ON| —| ON
56.6| 50.4| 1200| 12-42| ON| —| —| ON
59.0| 52.5| 1250| 12-42| —| —| —| ON
61.0| 54.6| 1300| 12-42| O-N| ON| ON| —
65.7| 58.8| 1400| 12-42| –| O-N| ON| —
7 4| 80| 65| 3480| O-N| –|  |
68.3| 60.| 1 00| 12-| –| —| ON| —
2| 61.2| 1700| 12-36| O-N| ON|  |
69.4| 1 2| 8| 4| –| O-N| —| —
69.2| 60.8| 1900| 12-32| ON| –| —| —
68.6| 60.0| 2000| 12-30| —| —| —| —
 |  |  |  |  |  |  |

Remarks:

  1. It means that this item is the factory default current.
  2. It means that t his channel is O FF.

D4i controller application 1 (bus mount application)BOKE-DFL-Series-
Constant-Current-Independent-Dimmable-Driver-FIG-8

Loop-in and loop-out wiring (optional) Connection schematic

Wiring diagram

BOKE-DFL-Series-Constant-Current-Independent-Dimmable-
Driver-FIG-9

Remarks:

  • Standard DALI control line voltage range:9.5V to 22.5V, type 16V.
  • The two DAL control lines polarity-reversible.
  • Max. 64 DALI drivers per
  • DALI control line.
  • The maximum distance length of the DALI control line is 300m at 2 × 1.5mm’.
  • DALI bus can be wired together with any mains voltage cables, but separate wiring is recommended.
  • The configuration parameters of the driver can be set through the DAL configuration tool or DALI application controller during installation, such as setting device address, group address, power-on level, bus-failure level, scene level, fade time, dimming curve, etc.

Please refer to the table below

Cable size Distance
2×0.50mm2 max.100m
2×0.75mm2 max.150m
2×1.00mm2 max.200m
≥2×1.50mm2 max.300m

Power-on level :

  • When the driver is in DALI-2 dimming mode, the factory default level after each power-on is the brightest.
  • The power-on level can be set through the DALI configuration tool or DALI application controller during installation, and can be set to memory or fixed any brightness (such as off, darkest, 50%, etc.).
  • Note: The recommended setting for the default factory power-on level of the DALI-2 driver is the brightest in the DALI-2 standard.

D4i dimming application 2 (intelligent lighting application)

  • The D4i controller is powered by the D4i driver and must comply with the DALI Part 351 specification.
  • The bus power inside the D4i driver must be turned on, and it can be set through the DALI configuration tool, and it is turned on by default.

Dimming curve

Remarks: The dimming curve can be selected by DALI configuration. The default is a logarithmic dimming curve.

Device configuration

BOKE-DFL-Series-Constant-Current-Independent-
Dimmable-Driver-FIG-12

Configure tools and software

Name Brand Name Minimum version
NFC Reader FEIG CPR30-USB V1.0.0
DALI Configurator BOKE DALI Programmer V1.0.0
PC Software BOKE EasySet V1.0.0

Parameters configure

Configuration items Factory settings Parameter configuration Read/Write
Product information NO Read Only
Adjustable output current(AOC) Activated YES Read/Write
Emergency lighting(EL) Activated(setting 1) YES Read/Write
Constant light output function(CLO) Deactivated YES Read/Write
Hot plug-in protection(HPP) Activated YES Read/Write
Run time   NO Read Only
Other parameters   YES

Installation

Mechanical dimensionsBOKE-DFL-Series-Constant-Current-Independent-
Dimmable-Driver-FIG-13

INPUT

Pin Numbering function color
1 ACL/DC+ orange
2 ACN/DC- orange
3 DA+ blue
4 DA- blue
5 ACL/DC+ orange
6 ACN/DC- orange
7 DA+ blue
8 DA- blue

OUTPUT

Pin Numbering function colour
1 LED+ red
2 LED- black
Installation note

Hot plug-in

  • Hot plug-in is not supported due to residual output voltage of > 0 V.
  • If a LED load is connected the device has to be restarted.
  • Restart can be achieved by re-powering the driver or executing an on/off command (action) through the control interface (DALI, pushDIM)

Wiring guidelines

  • All connections must be kept as short as possible to ensure good EMI behavior.
  • Mains leads should be kept apart from LED Driver and other leads (ideally 5 – 10 cm distance)
  • Max. length of output wires is 2 m.
  • Incorrect wiring can damage LED modules.

Installation requirements

  • The driver should be installed in a dry, acid-free, oil-free, fat free environment.
  • The installation ambient temperature of the drive shall not exceed the value of Ta at any time.
  • The driver should keep a certain distance from the heating stuff (such as the luminaire radiator).
  • If the driver is used externally, the installation of the driver should also meet the following conditions:
  1. The driver should be a certain distance between the drivers, as shown in Figure 1.
  2. The driver keeps a certain distance from surrounding objects, as shown in Figure 2.

Mounting screw specifications and torque

  • Max. torque at the clamping screw: 0.5 Nm / M4

Replace LED module

  1. Mains off
  2. Remove LED module
  3. Wait for 5 seconds
  4. Connect LED module againBOKE-DFL-Series-Constant-Current-Independent-Dimmable-Driver-FIG-16

Packaging

BOKE-DFL-Series-Constant-Current-Independent-Dimmable-Driver-
FIG-17

Model Product size Weight Packaging size Carton size Qty/carton N.W G.W
DFL042-A L160W86H30mm 235g L170W95H40mm L 360W210H220mm 30pcs
7.05kg 8.15kg
DFL060-A L180W86H30mm 314g L190W95H40mm L410W210H220mm 30pcs
9.42kg 10.4kg

Additional information

  1. This product can only be used outside the light body, Can not be used inside of the light, and it must be used within the specified working environment.
  2. The life and MTBF of the product are for reference only, and do not represent a warranty statement.
  3. For more information, please send an email to [email protected].

References

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