FISHBONE OFFROAD FB22366 2021+ Ford F150 Pelican Front Bumper Installation Guide

June 13, 2024
FISHBONE OFFROAD

FISHBONE OFFROAD FB22366 2021+ Ford F150 Pelican Front Bumper

FISHBONE-OFFROAD-FB22366-2021-Ford-F150-Pelican-Front-Bumper-FIG-
\(2\)

Product Information

Product Name: 2021+ Ford F150 (Excluding Raptor) Pelican Front Bumper
Product Code: FB22366

Required Tools:

  • 4mm Allen Key
  • 10mm Wrench
  • 13mm Socket
  • 13mm Wrench
  • File
  • 22mm Socket
  • 3/8 Drill Bit
  • Tape
  • Help of a friend

Kit Contains:

  • Pelican Front Bumper
  • D-Ring
  • Fog Light Bracket
  • Non-Winch Spacer
  • Adhesive Foam
  • M14 Flat Washer (Qty: 8)
  • M14 Flange Nut (Qty: 8)
  • M14 Hex Screw (Qty: 4)
  • M8 35mm Hex Screw (Qty: 4)
  • M8 30mm Hex Screw (Qty: 2)
  • M8 25mm Hex Screw (Qty: 2)
  • M8 24mm Flat Washer (Qty: 2)
  • M8 16mm Flat Washer (Qty: 6)
  • M8 Nyloc Nut (Qty: 6)
  • M6 Countersunk Bolt (Qty: 6)
  • M6 Nyloc Nut (Qty: 4)
  • M6 Flat Washer (Qty: 4)

Product Usage Instructions

  1. REMOVE EXISTING BUMPER:
    • Begin removing your vehicle’s existing front bumper, fog lights, sensors, and grille.
    • Refer to the video tutorial at www.YouTube.com/FishboneOffroad for guidance on removing and disassembling your factory bumper.
  2. ASSEMBLE:
    • Using a 3/8 drill bit, drill out the specified bolt hole.
    • Loosely install the fog light brackets onto the bumper using the included M6 countersunk bolts, washers, and nuts. Use a 10mm socket and a 4mm Allen key for installation.
    • Loosely install the fog lights into the bumper using the specified M8 bolts and washers. Use a 13mm socket for installation. Ensure the bolts are placed in their respective location: 35mm bolt secures the drilled hole, 30mm bolt secures the fog light bracket, and 25mm bolt secures the inside of the bumper.
  3. INSTALL:
    • Install your sensors and power harness in the same location as the factory orientation.
    • Adjust the lights to your preference and tighten all hardware.
    • Remove your factory sensor bezels from the factory bumper and install them into the new bumper in the same locations. If the bezels do not snap in, file the inner tabs to accommodate the thicker Fishbone bumper.
    • Install the included foam paddings onto the mounting brackets and the bottoms of the d-ring mount reinforcements. If your vehicle does not have a winch plate, place the remaining foam on both sides of the included spacers. If you plan on installing Fishbone’s Winch Plate Adaptor Kit, place the remaining 4 pads on both sides of its mounting locations, which lay between the frame skid plate.
    • With the help of a friend, slide the d-ring reinforcements into the frame, ensuring that the frame is positioned between the reinforcement and skid plate. The bumper should now support itself.
    • Using tape, adhere the two factory tow hook nut plates into the specified slot to prevent sliding during installation.
    • If you do not intend to run a winch plate, insert the spacers between the bumper and bottom of the frame at this time.
    • Remove your vehicle’s intercooler shroud.
    • Reinstall the factory bolts using a 15mm socket.
    • Using the included M14 bolts, washers, and nuts, secure the bumper to the frame using a 22mm socket.
    • Reconnect your fog lights and sensor harness. If your vehicle has an Automatic Cruise Control unit, use Fishbone’s ACC Relocation Bracket in the grille and connect the harness. Finally, reinstall your grille.

REQUIRED TOOLS

  • 4mm Allen Key
  • 10mm Wrench
  • 13mm Socket
  • 13mm Wrench
  • File
  • 22mm Socket
  • 3/8” Drill Bit
  • Tape
  • Help of a friend

INSTALLATION INSTRUCTION

REMOVE EXISTING BUMPER

Begin removing your vehicle’s existing front bumper, fog lights, sensors, and grille. We show how to remove and disassemble your factory bumper over at www.YouTube.com/FishboneOffroad

ASSEMBLE

Loosely install the fog light brackets onto the bumper using the included 4 M6 countersunk bolts, washers, and nuts with a 10mm socket and 4mm Allen key.

With a 3/8” drill bit, drill out the bolt hole shown below.FISHBONE-OFFROAD-
FB22366-2021-Ford-F150-Pelican-Front-Bumper-FIG- \(5\)

Loosely install your fog lights into the bumper using the M8 25mm, 30mm, and 35mm bolts using a 13mm socket. These bolts and washers are locations specific. The 35mm bolt secures the drilled hole, the 30mm secures to the fog light bracket, and the 25mm secures to the inside of the bumper.

Ensure the lights are adjusted to your preference, and tighten down all the hardware.
Remove your factory sensor bezels from the factory bumper, and install them into the new bumper in the same locations. If the bezels will not snap in, you will need to file the inner tabs due to the Fishbone bumper being thicker than factory.FISHBONE-OFFROAD-FB22366-2021-Ford-F150-Pelican-Front-Bumper-FIG-
\(7\)

Install your sensors and power harness in the same location as the factory orientation.

Install the included foam paddings onto the 2 mounting brackets, and the bottoms of the d-ring mount reinforcements. If your vehicle does not have a winch plate, place the remaining foam on both sides of the two included spacers. If you plan on installing Fishbone’s Winch Plate Adaptor Kit, place the remaining 4 pads on both sides of its mounting locations, which lay between the frame skid plate.FISHBONE-OFFROAD-FB22366-2021-Ford-F150
-Pelican-Front-Bumper-FIG- \(12\)

Using tape, adhere the two factory tow hook nut plates into the shown slot so that it doesn’t slide around during installation.

Remove your vehicle’s intercooler shroud.

INSTALL

With the help of a friend, slide the d-ring reinforcements into the frame. The frame will lay between the reinforcement and skid plate. The bumper should now support itself.

If you do not intend to run a winch plate, insert the spacers in between the bumper and bottom of the frame at this time.

Reinstall the factory bolts with a 15mm socket.

Using the included M14 bolts, washers, and nuts, secure the bumper to the frame using a 22mm socket.

Reconnect your fog lights and sensor harness.
If your vehicle comes with an Automatic Cruise Control unit, use our ACC Relocation Bracket in the grille, and connect the harness.
Reinstall your grille

550 W. PINE LAKE RD., SUITE 2, NORTH LIMA, OHIO 44452 330.423.6446 WWW.FISHBONEOFFROAD.COM

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