MOXA MGate 5102-PBM-PN Series 1-Port Profibus Master to Profinet Gateway Installation Guide

MOXA MGate 5102-PBM-PN Series 1-Port Profibus Master to Profinet Gateway

Overview
The MGate 5102-PBM-PN is an industrial Ethernet gateway for PROFIBUS-to- PROFINET network communication.

Package Checklist

Before installing the MGate 5102-PBM-PN, verify that the package contains the following items:

• 1 MGate 5102-PBM-PN gateway
• RJ45 to DB9 cable (for console use)
• Quick installation guide (printed)
• Warranty card

Please notify your sales representative if any of the above items are missing or damaged.

Optional Accessories(can be purchased separately):

• CBL-F9M9-150: DB9-female-to-DB9-male serial cable, 150 cm
• CBL-F9M9-20: DB9-female-to-DB9-male serial cable, 20 cm
• CBL-RJ45SF9-150: RJ45-to-DB9-female shielded serial cable, 150 cm
• ADP-RJ458P-DB9F: DB9-female-to-RJ45 connector
• A-ADP-RJ458P-DB9F-ABC01: DB9-female-to-RJ45-connector
• Mini DB9F-to-TB: DB9-female-to-terminal-block connector

Hardware Introduction

LED Indicators

Ready

| ****

Green

| Steady on: Power is on, and the MGate is functioning normally
Blinking: The MGate has been located by the MGate

Manager’s Location function

Red

| Steady on: Power is on, and the MGate is booting up
Blinking:Shows an IP conflict, or the DHCP or BOOTP

server is not responding properly

Fast blinking: microSD card failed
Off| Power is off or fault condition exists

COMM

| Green| Steady on: Data exchange with all slaves
Blinking: Data exchange with at least one slave
Red| Bus control error
Off| No data exchange
CFG| Green| PROFIBUS configuration OK
Off| No PROFIBUS configuration
TOK| Green| Gateway holds the PROFIBUS token
Off| Gateway is waiting for the PROFIBUS token
LED| Color| Function
---|---|---

PBM

| Green| Steady on: PROFIBUS master is in OPERATE mode
Blinking: PROFIBUS master is in CLEAR mode
Red| PROFIBUS master is in STOP mode
Off| PROFIBUS master is offline

PN

| ****

Green

| Steady on: PROFINET I/O is connected and controller

is in RUN mode

Blinking: PROFINET I/O is connected but controller is in STOP mode
Off| No connection with I/O Controller

Ethernet

| Amber| Steady: 10 Mbps, no data is transmitting
Blinking: 10 Mbps, data is transmitting
Green| Steady: 100 Mbps, no data is transmitting
Blinking: 100 Mbps, data is transmitting
Off| The Ethernet cable is disconnected

Dimensions

Reset Button
The reset button is used to load factory defaults. Use a pointed object such as a straightened paper clip to hold the reset button in for five seconds. Release the reset button when the Ready LED stops blinking.

Hardware Installation Procedure

1. Connect the power adapter. Connect the 12-48 VDC power line or DIN-rail power supply to the MGate 5102-PBM-PN’s terminal block. Make sure the adapter is connected to an earthed socket.
2. Use a PROFIBUS cable to connect the unit to a PROFIBUS slave device.
3. Connect the unit to the PROFINET I/O controller.
4. The MGate 5102-PBM-PN is designed to be attached to a DIN rail or mounted on a wall. For DIN-rail mounting, push down the spring and properly attach it to the DIN rail until it “snaps” into place. For wall mounting, install the wall-mount kit (optional) first and then screw the device onto the wall.

Wall or Cabinet Mounting

Two metal plates are provided for mounting the unit on a wall or inside a cabinet. Attach the plates to the unit’s rear panel with screws. With the plates attached, use screws to mount the unit on a wall. The heads of the screws should be 5 to7 mm in diameter, the shafts should be 3 to 4 mm in diameter, and the length of the screws should be more than 10.5 mm.

For each screw, the head should be 6 mm or less in diameter, and the shaft should be 3.5 mm or less in diameter.
The following figure illustrates the two mounting options:

Software Installation Information

To install MGate Manager, please download it from Moxa’s website at http://www.moxa.com.
For detailed information about MGate Manager, refer to the MGate 5102-PBM-PN User’s Manual, which can be downloaded from Moxa’s website at http://www.moxa.com.

• Default IP address: 192.168.127.254
• Default account: admin
• Default password: moxa

Pin Assi%gnments

PROFIBUS Serial Port (female DB9)

Power Input and Relay Output Pinouts

Specifications

Models: -40 to 75°C (-40 to

167°F)

Storage Temperature| -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity| 5 to 95% RH
Dimensions| 36 x 105 x 140 mm (1.42 x 4.14 x 5.51 in)

ATEX and IECEx Information

1. ATEX Certification number: DEMKO13 ATEX 1304499X
   IECEx Certification Number: IECEx UL 13.0031X

2. Ambient Temperature Range:
   0 to 60°C (for models without the -T suffix)
   – 40 to 75°C (only for models with the -T suffix)

3. Certification String: Ex nA nC IIC T3 Gc

4. Standards Covered: EN 60079-0:2012+A11:2013;
   EN 60079-15:2010; IEC 60079-0 Ed.6; IEC 60079-15 Ed.4.

5. Installation instructions:

   •  A 4 mm2 conductor must be used when making a connection to the external grounding screw.
   • Conductors suitable for use in an ambient temperature greater than 85°C must be used for the power supply terminal.

6. The conditions of safe usage:

   • The Ethernet Communications Devices are intended for mounting in a tool-accessible IP54 enclosure and used in an area of not more than pollution degree 2 as defined by IEC 60664-1.
   • Provisions shall be made, either in the equipment or external to the equipment, to prevent the peak-rated voltage being exceeded by transient disturbances of more than 140%.

Terminal Block (Plug mated with Socket): rated 300 V, 10 A, 105°C, 12-28 AWG (0.0804 mm2 – 3.31 mm2) wire size, torque value 4.5 lb-in (0.509 N-m). The input terminal cable size 14 AWG (2.1 mm2).

ATTENTION
For installations in hazardous locations (Class 1, Division 2): These devices are to be installed in an enclosure with a tool-removable cover or door, suitable for the environment.

NOTE This equipment is suitable for use in Class 1, Division 2, Groups A, B, C, D, or nonhazardous locations only.

WARNING
EXPLOSION HAZARD
Do not disconnect equipment unless the power has been switched off, or the area is known to be nonhazardous.

WARNING
EXPLOSION HAZARD
Substitution of any components may impair suitability for Class 1, Division 2.

WARNING
EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPERTIES OF MATERIALS USED IN THE FOLLOWING DEVICE: Sealed Relay Device U21.

Moxa Inc.
No. 1111, Heping Rd., Bade Dist., Taoyuan City 334004, Taiwan

References

• Moxa - Your Trusted Partner in Automation
• Moxa - Support

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