ADD OFFROAD R230210030103 Ford Bronco Krawler Rear Bumper Installation Guide

ADD OFFROAD R230210030103 Ford Bronco Krawler Rear Bumper

Product Information

The product is the Krawler Rear Bumper designed for the 21+ Ford Bronco. The part number for this product is R230210030103.

Tools Required

• Sockets: 9/16, 1/2, 3/4, 1-1/16, 1-1/8, 13mm, 18mm
• Box end wrenches: 9/16, 1/2, 3/4, 1-1/16, 1-1/8, 13mm, 18mm
• Allen wrenches: 5/16
• Fastener remover or flathead screwdriver
• Zip ties
• Ratchet
• Flat File

Time Required

The installation process is estimated to take approximately 4 hours for OEM removal and bumper install. An additional hour is required to wire lights.

Included in Kit

• Electrical Tape
• Wire Crimper Tool
• 2 Hex Head Bolts (3/4-10 X 1 1/2)
• 2 Nylon Lock Nuts (3/4-10)
• 2 Nylon Nut (5/16-18)
• 2 Flat Washer (5/16)
• 4 Flat Washers (3/4)
• 2 Nylon Lock Nuts (1/2-13)
• 2 Button Head Bolts (1/2-13 X 1 1/2)
• 8 Flat washer (1/4)
• 4 Nylon Lock Nut (1/4-20)
• 4 Button Head Bolt (1/4-20 x 1)
• 2 Flat Washer (1/2)
• 4 Hex Head Bolts (3/8-16 x 1)
• 3 One Foot Section of 20 Gauge Black Wire
• 4 Flat Washers (3/8)
• 6 22-18 Gauge Butt Connectors
• 2 Rubber Bumper

Skill Level

The installation is categorized as Easy/Intermediate skill level.

Warnings/Cautions Before Starting Installation

• Read and understand all instructions, warnings, cautions, and notes contained in the installation instruction guide.
• Consult your vehicle owner’s manual for proper disconnection of electrical and lifting of the vehicle if required for installation.
• This install may require some technical skills and knowledge of basic mechanical work. If you do not feel capable, please seek assistance from a trained professional.
• Contact customer service for any questions or concerns before installing the product: 480-671-0820
• Addictive Desert Designs is not responsible for any bodily injury or harm to you or your vehicle as a result of an improper install.
• Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. It is recommended to have the factory shop manual and any special tools needed for your vehicle on hand during the installation.
• Inspect all contents of the package to ensure the product is not damaged and all installation hardware is included. If parts are missing, provide the following information: 1. Name of purchase location 2. Bar Code on side of box 3. Date above bar code 4. Date inside box cover
• Always wear eye protection when operating power tools.

Product Usage Instructions

Step 1: Preparation

Before starting the installation, ensure you have all the required tools and hardware included in the kit. Read and understand all warnings and cautions mentioned in the user manual.

Step 2: Removal of OEM Bumper

Follow the factory recommended procedures for removing the original equipment components. Refer to the factory shop manual for guidance.

Step 3: Installation of Krawler Rear Bumper

1. Place the Krawler Rear Bumper in position and align it with the mounting points on the vehicle.
2. Secure the bumper using the provided hex head bolts, nylon lock nuts, and flat washers. Refer to the user manual for specific torque specifications.
3. Attach the rubber bumpers to the designated locations on the bumper to provide additional cushioning.

Step 4: Wiring Lights

If applicable, wire the lights according to the provided instructions. Use the included electrical tape, wire crimper tool, and butt connectors for proper connections. The installation of light switches should be done in an easily accessible location.

Step 5: Final Checks

Double-check all the connections, hardware tightness, and alignment of the bumper. Ensure that all components are properly installed and secure.
For any further assistance or questions, please contact customer service at 480-671-0820.

TOOLS REQUIRED

• (Sockets) 9/16, 1/2, 3/4, 1-1/16, 1-1/8, 13mm, 18mm
  • (Box end wrenches) 9/16, 1/2 3/4, 1-1/16, 1-1/8, 13mm, 18mm
• (Allen wrenches) 5/16
  • Fastener remover or flathead screwdriver
• Zip ties
  • Ratchet
• Flat File
  • Electrical Tape
• Wire Crimper Tool

SKILL LEVEL

• Easy/Intermediate
• This installation requires 2 people for best results

TIME REQUIRED

• 4 hours for OEM Removal/Bumper Install
• 1 Additional Hour to Wire Lights
• Labor Rates are based on a vehicle with no pre-existing damage.
• Wiring labor is based on a standard wiring procedure with light switches installed in an easily accessible location.
• Custom light triggering or switch mounting location will result in a greater labor charge.

INCLUDED IN KIT

• 2- Hex Head Bolts (3/4-10 X 1 1/2”)
• 2- Nylon Lock Nuts (3/4-10”)
• 4- Flat Washers (3/4”)
• 2- Nylon Lock Nuts (1/2-13”)
• 2- Button Head Bolts (1/2-13 X 1 1/2”)
• 2- Flat Washer (1/2”)
• 4- Hex Head Bolts (3/8-16 x 1”)
• 4- Flat Washers (3/8”)
• 2- rubber bumper (1”)
• 2- Nylon Nut (5/16-18”)
• 2- Flat Washer (5/16”)
• 8- Flat washer (1/4”)
• 4- Nylon Lock Nut (1/4-20”)
• 4- Button Head Bolt (1/4-20 x 1”)
• 3- One Foot Section of 20 Gauge Black Wire
• 6- 22-18 Gauge Butt Connectors

WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

• BEFORE YOU INSTALL THIS KITRead and understand all instructions, warnings, cautions, & notes contained in this installation instruction guide. Consult your vehicle owner’s manual for proper disconnection of electrical and lifting of vehicle if required for installation of this product.
• This install may require some technical skills and knowledge of basic mechanical work. If you do not feel that you are capable of performing this install please take this product to a trained professional.
• After reading this guide please contact us with any questions or concerns before installing product. Customer Service 480-671-0820
• Addictive desert designs is not responsible for any bodily injury or harm to you or your vehicle as a result of an improper install.
• Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components.
• We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle.
• Inspect all contents of this package to make sure product is not damaged and all installation hardware has been included. If parts are missing from kit, please be prepared to provide the following information:

1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover

ALWAYS WEAR EYE PROTECTION WHEN OPERATING POWER TOOLS

HARDWARE/parts

removal

KRAWLER REAR BUMPER 21+/FORD BRONCO

• STEP 1 Disconnect the wire harness on both the driver and passenger sides
• STEP 2 Remove the tow hooks using a (18mm socket). **You can keep the bolts and tow hooks for later on in the install
• STEP 3 Using a (13mm socket) remove the mounting bolts. You can now fully remove the bumper
• STEP 4 Remove the middle metal cover using a (13mm socket) to expose the wire harness and sensors.
• STEP 5 Remove the sensors from the bezels by spreading the tabs. **Spread carefully
• STEP 6 Disconnect the license plate light by pushing in on the tab and pulling
• STEP 7 Repeat step 5 to remove the sensor. **Remember the orientation for this will be important in step 10
• STEP 8 Install the supplied mounting brackets using the stock hardware removed from step 2. Then install the provided 3/4” bolts, washers, and nylon lock nuts using a (1-1/8 socket) and a (1-1/16 wrench).

INSTALL

KRAWLER REAR BUMPER 21+/FORD BRONCO

STEP 9
You will notice that the inner sensor on the (passenger side) will not reach the bezel destination, you will need to open up the wiring harness by cutting it to get enough more length to reach the sensor bezel. After you achieve the correct length, tape the exposed wires using electrical tape.

STEP 10

• Install the sensor bezels into the ADD bumper. Ensure they are in the same orientation as OEM.
• If the bezels do not click into place you may have to trim the tabs to match the thickness of the bumper as shown below
• STEP 11 For the outer sensor bezels, trim the tabs on the backer by using a (flat file) and install the sensor bezels in the same orientation as OEM. Now you can install the wire harness and push the sensors into the bezels.
• STEP 12 Trim the tabs by using a (flat file) as shown below on the license plate light and install on your ADD bumper.
• STEP 13 Install the provided nut clips in the slots on both mounting plates as shown below.
• STEP 14 You can now install the bumper with the 2x 1/2” button head bolts, washers, and nylon lock nuts using a (5/16 allen wrench) and (3/4 wrench). and also install the 4x provided 3/8” hex head bolts, and washers using a (9/16 socket/wrench).
• STEP 15 Plug in the wire harness on both the driver and passenger sides.
• STEP 16 Install the 1” rubber bumper in the position shown below facing behind the bracket with the provided 5/16-18” nylon lock nut and 5/16” flat washer using a (1/2 socket/wrench).
• STEP 17 Remove the 3x OEM bolts using a (1/2 socket). Then using the same hardware, install the license plate bracket.
• STEP 18 Stand back and enjoy your new ADD Krawler™ Rear Bumper.
• Check and re-tighten, if needed, all mounting bolts after 100 miles and periodically thereafter.
• This product is protected by one or more U.S. patents www.addictivedesertdesigns.com/patents
• For Additional Support or Technical Questions, Please Call 480-671-0820 or Email Info@AddictiveDesertDesigns.com

Documents / Resources

| ADD OFFROAD R230210030103 Ford Bronco Krawler Rear Bumper [pdf] Installation Guide
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