Weidmuller TERMSERIES FG Relay Modules With Positively Driven Instruction Manual
- June 13, 2024
- Weidmuller
Table of Contents
TERMSERIES FG Relay Modules With Positively Driven
Product Information:
The product is a range of safety relays and relay modules
designed for signals in safety-relevant systems. It includes
various types of relays with forcibly guided contacts, offering
functional safety and integration test capabilities. The relays are
available in different designs, such as SIL3 Safety relays,
Emergency Stop Safety relays, and relays with forced guided
contacts.
The product also features the TERMSERIES, RIDERSERIES, and
SAFESERIES Contact Extension, which are relay modules and
solid-state relays suitable for specific applications. These
modules provide sensor isolation, space-saving and fast switching,
high switching frequencies, timing functions, signal adaption, and
the ability to handle special loads.
Product Usage Instructions:
To use the safety relays and relay modules, follow these
steps:
-
Identify the specific application range for your needs. The
product offers a tailor-made portfolio of products for various
fields of application to increase productivity and safety. -
Visit the website www.weidmueller.com/klipponrelay for more
information on the product range and its features. -
Choose the appropriate relay or relay module based on your
requirements and the specific features mentioned in the user
manual. -
If using relay modules, ensure proper sensor isolation by
coupling elements to decouple sensors from the field. -
If dealing with special loads such as inductors or high inrush
currents, use the relays designed for handling such loads safely
and reliably. -
If functional safety is required, select the specific safety
relays designed for signals in process safety-related systems. -
Refer to the user manual for detailed information on wiring,
installation, and integration test procedures. -
Consult with the manufacturer for custom solutions or expert
advice on combining different products from the portfolio.
By following these usage instructions, you can effectively
utilize the product range to enhance system efficiency,
productivity, and safety in your specific application.
Klippon® Relay
Safety relays and relays with forcibly guided contacts Application range
Functional safety
Focus on the right one Safety relays for signals in safety-relevant systems
Functional safety SIL3 Safety Relays Industrial safety has become an important focus topic. There is an ever-increasing demand for safety-related systems. At the same time, the demands placed on them are increasing. In order to optimally protect plants, users, goods and the environment, hazards and incidents of all kinds are to be avoided. This is also evident in the ever stricter international standards and directives. We have specially developed safety relays in our range for processing safety-related signals. They achieve a safety integrity level of up to SIL3 in accordance with EN 61508 and can therefore be used flexibly.
Relay modules with forcibly guided contacts Relay modules with positively- driven contacts are used in safety-related applications to provide reliable feedback on the switching state of the operating contact to the control system. They enable safe diagnosis via a positively-driven NC contact and ensure reliable exchange of signals between two systems with feedback function. In elementary relays with positively-driven NO and NC contacts, the contacts are mechanically connected to each other. This means that NO and NC contacts can never be closed at the same time, so that a diagnostic coverage of 99 % is achieved.
Safety relay
Application range
04
and relays with
forcibly guided
Functional safety
07
contacts
Integration test overview
08
SIL3 Safety relays De-energized to Safe
10
SIL3 Safety relays De-energized / energized to Safe
12
SIL3 Safety relays Energized to Safe
14
SIL3 Emergency Stop Safety relays / Fire & Gas
16
Relays with forced guided contacts
19
Forced guided contacts explained in detail
20
TERMSERIES FG
22
RIDERSERIES FG
24
SAFESERIES Contact Extension
26
The perfect duo in engineering
28
2
Solutions for more productivity Highly flexible design processes with
Klippon® Relay
For more than 40 years, we have specialised in the optimisation of cabinet
infrastructures. Our wide range of relay modules, solid-state relays and
additional value-added services combine the highest standards with ultimate
quality. Less wiring effort, housing optimisation through space saving,
optimal marking and cost reductions our customers challenges are our
motivation. Our assortment impresses through reliability, longevity and
safety.
Supplemented by our digital data support, switching load consulting and online
selection guides, we support our customers throughout the entire work process
from the planning phase to installation and operation.
TERMSERIES
lid-state rela
R So
In our universal range, you will find an extensive portfolio of relay modules and solid-state relays in various designs.
Universal range
elais module
TERMSERIES
RIDERSERIES
D-SERIES
ns s
ys on encies
s on
ety
m ing
functio
High sw Se
S
pecial load
nsor isolati
itching frequ
Fu Si
Application range
gnal adapti
nctional saf
In our application range, you will find a tailor-made portfolio of products to
increase your productivity and safety for various fields of application.
Power
Ti
Visit our website for more information www.weidmueller.com/klipponrelay
3
Application range Relay modules and solid-state relays for specific
applications
In many industrial applications today, individual, customised solutions and
components are used to increase system efficiency and system productivity.
These include, for example, protective circuits for greater fail-safe
performance, timing relays for adjusting signals, relays for functional safety
and space-saving components for use in limited installation spaces.
With our application range we provide you with a customised portfolio to
increase your productivity, efficiency and safety in the most diverse fields
of application. What`s more, we work with you to develop customised solutions,
combining the advantages and features of our portfolio with our expertise and
consulting services.
We have a wide range of products that combine application-specific designs,
the latest technologies and well-proven components to meet all your
requirements.
Sensor isolation
Space-saving and fast switching
coupling elements to decouple sensors from the field.
Power Power solid-state contactor up to 75 A and miniature
contactors up to 30 A.
High switching frequencies Specially designed solid-state relays for reliable
and fast decoupling of
signals up to 550 kHz.
Timing functions Timing relays are used in automation technology to compensate
for errors
due to short cycle times.
Signal adaption Adaptation of signals and their transmission from other
systems
to the control cabinet level.
ns on encies
n ety
Fu S
High sw Se
Ti
ming functio
Special loads
nsor isolati
4
itching frequ
Application range
ignal adaptio
nctional saf
Power
Special loads Relays to switch and monitor
special loads, such as inductors and high inrush currents, safely and
reliably.
Functional safety Specific safety relays required for signals in process
safety-related systems
The following pages will guide you through our product range for functional safety, show you their special features and are intended to support you in making the right choice.
5
Functional safety SIL3 safety relays for process applications
Whether for a burner control system, secure emergency shut down or, for
example, for pump controllers our safety relay guarantees safe conditions
and convince with superior and significant features.
Their integration into distributed control systems (DCSs) is even better, with
an input filter which makes the SIL circuit immune to the test impulse which
is typically used by a DCS. You will also benefit from simple maintenance: the
fuses are accessible from the outside and can easily be changed. You can see
the status of the safety and the monitoring devices clearly with status LED on
the device. All devices are accredited though certification by the
internationally recognised TÜV-NORD group for secure process applications
around the globe.
6
7
SIL-Relays of the SAFESERIES in combination with distributed control systems
A distributed control system is characterised by a high availability of
hardware and software components. Weidmüller offers you the advantage that the
safety relays are working reliably with different distributed control systems,
proven by extensive integration tests.
Available for Type Order No.
YOKOGAWA ProSafe RS digital output card SDV 541
SCHNEIDER ELECTRIC Compatibility with TriconTM, TridentTM and Tri-GPTM systems
HONEYWELL Can be connected to classic digital output: ·Safety Manager IO-
Module type FC-SDO-824 und FC-SDOL-0424 ·Universal Safety IO-Module type FC-
RUSIO-3224
HIMA HIMax System, output module X-DO 2401
EMERSON Tested according Delta V SIS test protocols with: · Simplex CHARM LSDO
24VDC DTA (KL3302X1-BA1) · Redundant CHARM LSDO 24VDC DTA (R) (KL3302X1-BB1) ·
Simplex CHARM LSDO 24VDC ETA (KL3302X1-BC1) Tested according Delta V SIS test
protocols with: ·Simplex CHARM LSDO 24VDC DTA (KL3302X1-BA1) ·Redundant CHARM
LSDO 24VDC DTA (R) (KL3302X1-BB1)
Certifed functional safety management
for Weidmüller
8
SCS 24VDC P1SIL3DS 1303890000
SCS 24VDC P1SIL3DS M SCS 24VDC P1SIL3DS MG3 SCS 24VDC P2SIL3DSES
1303760000
1304040000
1319270000
SCS 24VDC P1SIL3DS I 2500980000
SCS 24VDC P1SIL3ES LL-T 2634010000
SCS 24VDC P1SIL3ES LL 2633940000
9
SIL3 safety relays De-energized to Safe SCS 24VDC P1SIL3DS
These safety relays are used in areas of process automation that require a
functionally safe switch-off. The module meets the requirements for SIL3
according to EN 61508. · Variants with and without monitoring circuit · TUV
certified “Approved Safety Function” · cULus certified · Multi-voltage input
(24 – 230 V UC) in the monitoring circuit · Available with G3 conform paint
according to EN 60068-2-60 · Externally accessible fuse
Schematic diagram
/ 2500980000 SCS 24VDC P1SIL3DS I / 1304040000 SCS 24VDC P1SIL3DS MG3
You will find more information in our online catalogue
10
Application example De-energised to Safe motor control in the process industry
+ 24 V DC
SAFETY DCS
DO
A1
13 14
A2
15
K1
0V
K1
M1 3
Process
SIL3 safety relays De-energized to Safe
Type SCS 24VDC P1SIL3DS M SCS 24VDC P1SIL3DS MG3 SCS 24VDC P1SIL3DS SCS 24VDC P1SIL3DS I
Output 1 de-energized to safe 1 de-energized to safe 1 de-energized to safe 1 de-energized to safe
Internal fuse 5 A 5 A 5 A 5 A
SIL level SIL 3 (DIN EN 61508) SIL 3 (DIN EN 61508) SIL 3 (DIN EN 61508) SIL 3 (DIN EN 61508)
Version With monitoring circuit
With monitoring circuit and G3 paint Without monitoring circuit Compatible
with Triconex® output modules
Rated control voltage 24 V DC 24 V DC 24 V DC 24 V DC
Qts
Order No.
1
1303760000
1
1304040000
1
1303890000
1
2500980000
11
SIL3 safety relays De-energized / energized to Safe SCS 24VDC P2SIL3DSES
For areas of process automation that require a functionally safe switch-on or
switch-off. The module complies with SIL3 and meets the requirements of EN
61508. · TUV certified “Approved Safety Function” · Designed for “Energized to
Safe” and “De-energized to Safe” functions · All-pole switch-off possible ·
Test inputs for testing the relay contacts · Externally accessible fuse
Schematic diagram
You will find more information in our online catalogue
12
Application example Energized to Safe motor control in the process industry
+ 24 V DC
SAFETY
F
DCS
DO
A1
23
F 14
A2
24
13
K1
0V
K1
M1 3
Process
SIL3 safety relays De-energized / energized to Safe
Type SCS 24VDC P2SIL3DSES
Output 1 de-energized to safe, 1 energized to safe
Internal fuse 5 A
SIL level SIL 3 (DIN EN 61508)
Rated control voltage 24 V DC
Qts
Order No.
1
1319270000
13
SIL3 safety relays Energized to Safe SCS 24 V DC P1SIL3ES LL/-T
This SIL3 safety relay have been specially developed for applications in which
a functionally safe switch-on in the process industry is required. The
approval for Ex-areas as well as the extended temperature range up to 70 °C
enables the usage even under challenging environmental conditions. The
integrated diagnostic and alarm output of the relay ensures permanent
monitoring for wire breakage and load faults. · Line (Wire break detection)
and load monitoring · Approval for Ex areas Zone 2 · Certified according to EN
61508 · Optional narrow 17.5 mm safety relay with temperature range up to 50
°C
Schematic diagram
DIAG RLY ERR
Control
A1
L
A2
D21 D22
Diagnostic
Logic
13 14
M13 Monitoring
N
M14 Alarm
T1 T2 T3 Test inputs
24V 0V Supply
You will find more information in our online catalogue
14
Application example Energized to Safe motor control in the process industry with line and load monitoring
+ 24 V DC
L1
SAFETY
N
DCS
DO
DI
F
A1 A2 D21 D22
L
N
K1
M1
24V 0V
M14
13
14
3
K1
0V
Process
SIL3 safety relays Energized to Safe
Type SCS 24VDC P1SIL3ES LL SCS 24VDC P1SIL3ES LL-T
Output 1 energized to safe 1 energized to safe
Max. Switching current 2,5 A 2,5 A
SIL level SIL 3 (DIN EN 61508) SIL 3 (DIN EN 61508)
Version 17.5 mm up to 50°C 22.5 mm up to 70°C
Rated control voltage 24 V DC 24 V DC
Qts
Order No.
1
2633940000
1
2634010000
15
SIL3 Emergency Stop Safety Relays / Fire & Gas SCS 24VDC P2SIL3ES
Especially for areas of process automation in which the functionally safe shut
down of the fuel supply to combustion plants is necessary. The relay complies
with SIL3 and meets the requirements of EN ISO 13849-1 (PLe). · TUV certified
“Approved Safety Function” · Forcibly guided contacts according to EN 61810-3
type B · 2-channel design · Can be used for electrical equipment of combustion
plants according to EN 50156
Schematic diagram
Safety OUT
max. 240 V AC switching voltage
31
32 13 23
24 14
K1
K2
POWER
CH1 CH2
A1 A2 C1 C2 S33 S34 S35 S11 S12 S21 S22
+24 V DC 0 V Logic Input tr Reset Auto Start
C1 C2 tr > 50 ms > 20 ms
Activation
You will find more information in our online catalogue
16
Application example 2-channel emergency stop switch-off in machine safety
+ 24 V DC
F
Emergency stop button
S1
A1
S11 S12 S21 S22 13 23 31
A2
S33 S34 S35
14 24 32
Reset
K1
K1 K2
K2
PLC DI
K1
K2 M1 3
0V
Machine safety
Process
SIL3 Emergency Stop Safety Relays / Fire & Gas
Type
Output
SCS 24VDC P2SIL3ES 2 enabling current paths, 1 signalling current path
Max. Switching current SIL level
5 A
SIL 3 (DIN EN 61508)
Performance level PLe (EN ISO 13849-1)
Rated control voltage 24 V DC
Qts Order No.
1
1319280000
17
Relay with forcibly guided contacts Relay modules for reliable feedback of the switching status
Relay modules with positively-driven contacts are used in safety-related applications to provide reliable feedback on the switching state of the operating contact to the control system. They enable safe diagnosis via a positively-driven NC contact and ensure reliable exchange of signals between two systems with feedback function. In elementary relays with positively- driven NO and NC contacts, the contacts are mechanically connected to each other. This means that NO and NC contacts can never be closed at the same time, so that a diagnostic coverage of 99 % is achieved.
18
19
Forced guided contacts explained in detail The difference to relays with
conventional contacts
Relay modules with forcibly guided contacts use elementary relays according to
IEC 61810-1 with a contact set according to IEC 61810-3. From the outside,
they can hardly be differentiated from relays with conventional contacts, if
at all.
Due to their design, an opening failure of forcibly guided contacts can be
reliably detected. Relays with such contacts have the following additional
characteristics compared to relays with conventional contacts:
· Forcibly guided NC and NO contacts are designed in such a way that they
cannot be closed at the same time
· If a contact of a forcibly guided contact set is welded, the antivalent
contacts cannot close and the contact opening must be > 0.5 mm
· The contacts are located in contact chambers and are thus specially
protected against other contacts and against the coil
Due to these normative requirements, the design and manufacturing effort for
relays with positively driven contacts is much higher.
The normally open contact (NO) is welded in this example. With standard relays, a normally closed contact (NC) can also be closed in case of the de- energized state. In this way, the NC and NO contacts can be closed at the same time and an opening failure cannot be reliably detected.
conventional relay
NO NC
Normal operation at non energized coil
NO
NC
weldet contact
Fault operation at non energized coil
The normally open contact (NO) is welded in this example. In this case, relays with forcibly guided contacts cannot have a normally closed contact (NC) which is closed in the de-energized state. In this way, the NC and NO contacts cannot be closed at the same time and an opening failure can be reliably detected. It is mechanically ensured that the NC contact remains open with a minimum contact gap of 0.5 mm even in the de-energized state.
relay with forcibly guided contacts
NO NC
Normal operation at non energized coil
NO
NC
0,5mm
weldet contact
Fault operation at non energized coil
In addition, the standard distinguishes between two types of positive guidance, type A and type B:
Type
A
With type A relays, all contacts are mechanically positively driven with each
other.
In an example of a six-pole relay with four NO contacts and two NC contacts,
the four NO contacts are forcibly guided with both NC contacts. In this
example, if one of the NO contacts welds, both NC contacts may no longer close
if the relay is de-energized.
Type A relays with forcibly guided contacts can be found in our SAFESERIES
Contact Extension.Extension.
Type
B
In a type B relay, not all contacts of a contact set are positively driven
with each other.
In an example of a six-pole relay with four NO contacts and two NC contacts,
the four NO contacts are forcibly guided with just one of the NC contacts. In
this example, if one of the NO contacts welds, the non-force-guided NC contact
can still close if the relay is de-energized. The other forcibly guided NC
contact may not close. The status of the other NO contacts is undetermined.
The non-force-guided NC contact can close because it is not forcibly guided to
the other contacts in the relay. The contacts which are not forcibly guided
must be specified in the data sheet.
Positively driven relays with changeover contacts (CO) are assigned to type B
by the standard, only one NC or NO contact may be used per changeover contact.
The reason for this is that the phenomenon of contact spring breakage cannot
be excluded, so that in the event of a spring breakage of a changeover contact
set, the NO and NC contacts of this contact set can be short-circuited.
Type B relays with forcibly guided contacts can be found in our TERMSERIES FG
and RIDERSERIES FG.
20
21
TERMSERIES FG Reliable switching status monitoring in our all-rounder
In safety-related applications, relays with positively-driven contacts have
proven themselves many times over. Our TERMSERIES relay modules with
positively driven contacts are predestined for safe signal monitoring in a
wide variety of applications. Their switching function is clearly indicated by
an illuminated ejector lever, which also has an integrated marker holder.
Compatibility with all TERMSERIES accessories allows high flexibility and easy
integration into existing systems. TERMSERIES relay modules have cULus
certification which is required for use in the North American market.
Your special advantages · Modular interface relay in 12.8 mm width · 2 CO
contacts with 6 A, forcibily guided
according to EN 61810-3 type B · cULus listed” for high acceptance in the
on the North American market · Positive guidance ensures a synchronous
switching status at both contacts and achieves a diagnostic coverage of 99 % ·
Compatibility with all accessories of the TERMSERIES · Variants with screw and
PUSH IN connection technology · Assembled and 100 % functionally tested KIT,
consisting of relay and socket
You will find more information in our online catalogue
22
Application example Control of a solenoid valve with feedback to the control
system + 24 V DC
PLC DO DI
A1 11
21
A2 14 12 24 22
0V
SIL
With the forcibly guided contacts, we address the segments machinery, signalling for railway, wind power and elevator / escaator.
TERMSERIES FG
Type TRP 24VUC 2CO FG TRS 24VUC 2CO FG RCH424024FG
Version Complete module Complete module Individual relay
Contact 2 CO contacts forcibly guided (EN 61810-3 type B) AgNi 2 CO contacts forcibly guided (EN 61810-3 type B) AgNi 2 CO contacts forcibly guided (EN 61810-3 type B) AgNi
Continuous current 6 A 6 A 6 A
Rated control voltage 24 V UC 24 V UC
24 V DC
Connection PUSH IN
Screw
–
Qts Order No. 5 2706430000 5 2706290000 20 2723360000
23
RIDERSERIES FG Industrial relay modules with forcibly guided contacts
Relays with forcibly guided contacts have a 99 % diagnostics coverage and an
excellent reputation for use in safety systems. The contacts interlock
mechanically with each other in order to ensure a synchronous switching status
of both contacts. This guarantees that the alert contact will maintain the
same switching status in the event of an error.
Your special advantages · Compact design in industrial standard
design from 15.6 mm overall width · 2 CO contacts with 6 A, positively
driven according to EN 61810-3 type B · Status LED: green and free-wheeling
diode
on the control side · Variants with screw and tension
connection technology · Assembled and 100 % functionally tested
KIT, consisting of relay, socket, retaining clip and LED modules
You will find more information in our online catalogue
24
Application example Control of a solenoid valve with feedback to the control
system + 24 V DC
PLC DO DI
A1 11
21
A2 14 12 24 22
0V
RIDERSERIES FG
Type RCIKIT 24VDC 2CO LD/FG RCIKITZ 24VDC 2CO LD/FG RCI42424FG
Version Complete module Complete module Individual relay
Contact 2 CO contacts forcibly guided (EN 61810-3 type B) AgCuNi 2 CO contacts forcibly guided (EN 61810-3 type B) AgCuNi 2 CO contacts forcibly guided (EN 61810-3 type B) AgCuNi
Continuous current 6A 6A 6A
Rated control voltage 24 V DC 24 V DC 24 V DC
Connection Screw Tension –
Qts Order No. 10 1218410000 10 1218390000 12 1218380000
25
SAFESERIES Contact Extension Reliably monitor switching states of multi-
channel signals
The SAFESERIES Contact Extension uses relays with forcibily giuded contacts in
accordance with EN 61810-3 Type A. This makes it predestined for signal
monitoring in applications for the protection of people and machinery. It
ensures safe feedback to the control level. It consists of 4 different
pluggable relays with matching screw sockets. When the application is designed
according to EN/ISO 13849-1, a performance level of PL “e” can be achieved.
The basic component is also suitable for safety applications according to
IEC/EN 62061 in order to achieve a safety integrity level of SIL3.
Your special advantages · Industrial relay modules from 22.4 mm width
in the contact versions 2 NO + 2 NC, 3 NO + 1 NC, 4 NO + 2 NC and 3 NO + 3 NC
· Relays with forcibly guided contacts according to EN 61810-3 type A · Status
LED: green and free-wheeling diode in the socket on the control side · “cULus
listed” for high acceptance on the North American market · CQC approval for
conformity with the Chinese quality standards · Assembled and 100 %
functionally tested KIT, consisting of relay and socket
You will find more information in our online catalogue
26
Application example Control of multiple loads with feedback to the controller
+ 24 V DC
F
PLC DO DI
A1
11
24
34
44
A2
12
23
33
43
K1
K1
M1 3
K1
0V
KITs – Socket inclusive relay
Type FSKIT 24VDC 3NO1NC FG LD AGSNO AU FSKIT 24VDC 2NO2NC FG LD AGSNO AU FSKIT 24VDC 4NO2NC FG LD AGSNO AU FSKIT 24VDC 3NO3NC FG LD AGSNO AU
Contact 3NO1NC, forcibly guided (EN 61810-3 Typ A) 2NO2NC, forcibly guided (EN 61810-3 Typ A) 4NO2NC, forcibly guided (EN 61810-3 Typ A) 3NO3NC, forcibly guided (EN 61810-3 Typ A)
Continuous current 6 A 6 A 6 A 6 A
Rated control voltage 24 V DC 24 V DC 24 V DC 24 V DC
Version Status LED, Verpolungsschutz Status LED, Verpolungsschutz Status LED, Verpolungsschutz Status LED, Verpolungsschutz
Connection Screw Screw Screw Screw
Qts Order No. 1 2759070000 1 2759080000 1 2759090000 1 2759100000
Individual relays
Type FSR0315024 FG FSR0225024 FG FSR0425024 FG FSR0335024 FG
Contact 3NO1NC, forcibily guided (EN 61810-3 Typ A) 2NO2NC, forcibily guided (EN 61810-3 Typ A) 4NO2NC, forcibily guided (EN 61810-3 Typ A) 3NO3NC, forcibily guided (EN 61810-3 Typ A)
Continuous current 6 A 6 A 6 A 6 A
Rated control voltage 24 V DC 24 V DC 24 V DC 24 V DC
Contact material AgSnO gold plated AgSnO gold plated AgSnO gold plated AgSnO gold plated
Qts Order No. 1 2759030000 1 2759040000 1 2759050000 1 2759060000
27
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Cer ud
ner Co
tifed Part mponent Clo
Visit our website for more information
28
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29
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ity.
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Personal support can be found on our website:
www.weidmueller.com/contact
Made in Germany 02/2022/TCD
References
- Weidmüller: Smart Industrial Connectivity from Detmold with Love
- Locations
- Relay modules and solid-state relays – Klippon® Relay