JBC ALU-910VA (100V) ALU Automatic-Feed Soldering Station Instruction Manual
- June 13, 2024
- JBC
Table of Contents
JBC ALU-910VA (100V) ALU Automatic-Feed Soldering Station
Product Information
The ALU Automatic-Feed Control Unit is a device used for soldering applications. It comes with various features and components, including the ALE250 Auto-Feed Soldering Iron (sold separately). The unit operates at different voltage options: ALU-910VA (100V), ALU-110VA (120V), and ALU-210VA (230V).
The packing list includes the following items
- ALU Automatic-Feed Control Unit – 1 unit
- Guide Wheels and Components
- Power Cord – 1 unit (Ref. 0023717 for 120V, Ref. 0024080 for 230V)
- Key Set for SF / AL – 1 unit (Ref. 0019341) includes Spanner – 1 unit
- Manual – 1 unit (Ref. 0028141)
The control unit features a Control Screen, USB-A and USB-B Connectors, Main Switch, Fuse, Equipotential Connection Power Socket, RJ12 Connection for Robot System, Pedal Connection, and Solder Wire Inlet. It also has Allen Key and Spanner Storage.
Product Usage Instructions
- Connect the power cord to the appropriate power source based on the voltage option of your ALU Automatic-Feed Control Unit.
- Connect the tool (ALE250 Auto-Feed Soldering Iron, sold separately) to the control unit using the provided connections, following the steps in the manual.
- Insert the solder reel into the unit, ensuring that the solder wire unwinds on the dispensing mechanism side.
- Adjust the settings on the control screen to set the wire diameter, power level, speed, and other parameters as required for your soldering application. Refer to the manual for detailed instructions on adjusting these settings.
- Press the appropriate buttons on the control screen to start the soldering process or make any necessary adjustments to the program.
- Follow the instructions in the manual for tin reload process, reel locking, and other maintenance tasks.
For more specific usage instructions and troubleshooting, refer to the detailed manual provided with your ALU Automatic-Feed Control Unit (Ref. 0028141).
JBC-ALU-910VA-(100V)-ALU-Automatic-Feed-Soldering-Station-featured
- ALU-910VA (100V)
- ALU-110VA (120V)
- ALU-210VA (230V)
Packing List
The following items are included
ALU Automatic-Feed
Control Unit …………… 1 unit
Power Cord …………….. 1 unit
Ref. 0023717 (120V) 0024080 (230V)
GALE Guide Kit ……………………………………………………………… 1 unit
Ref. GALE10V-A
- with solder wire perforation
- wire ø 1.0mm / ø 0.040 in)
(Guide Wheels and Components already assembled in ALU Control Unit) Manual
…………………………………………………………………………… 1 unit
Ref. 0028141
Key Set
- for SF / AL ………………. 1 unit
- Ref. 0019341
- includes
Features and Connections
Solder Reel Assembly
Open the reel locking screw
- and remove the reel locking
- from the axis. Assemble the solder reel onto the axis
- and reassemble the reel locking screw (1). The flat side of the axis must align with the inner flat side of the reel locking.
Note: Press lightly the reel locking
- down before tightening the reel locking screw
- to prevent free reel spinning. Insert the solder reel in such a way
- when viewed from above
- that the solder wire unwinds on tho docnoncine morhaniem cro A
Tool Assembly
Connect the tool to the control unit following this steps
- Insert and push the guide nozzle until the end
- and tighten the screw
- Then connect the tool connector
Solder Wire Loading
Pass the solder wire through the wire guidance and introduce the solder wire
into the inlet nozzle (1) until it reaches the wheels (2). Make sure the wire
passes through the Intermediate Nozzle (5) and enters into the Guide Tube (6).
Main Menu Screen Acces to Main Menu by I, select “Feeder Settings* (1) and then “Wire Diameter” (2) to adjust the value to the current solder wire diameter.
Tin Reloaded Process Screen
Select “Tin Reloaded Process” (1) and then use to feed the solder wire and
advance until it comes out through the outlet nozzle. Keep pressed and after a
while the wire will advance faster.
Solder Wire Feeding
Forward the solder wire by pushing the dragging button (4) until the wire
comes out of the tip (5).
To feed the solder wire,
alternatively the pedal P405 can be used. The pedal should be plugged in at
the rear of the feeder control unit into the pedal connector.
Control Process
Feeder Setting Modes
Choose between “continuous”, “discontinuous” and “program” mode. Acces to
Main Menu by , select “Feeder Settings” and then “Mode”.
Depending on the selected mode, different parameters are available for setup.
Troubleshooting
Station troubleshooting available on the product page at
www.ibctools.com
Program Mode
With ALU you can define up to 5 feeder programs. Select “Edit Program” and
access to the pro aramm parameters
For each programm between 1 and 3 feeding steps (length and speed) should be defined. If less than 3 feedig steps are needed, set up wire length and speed to *0.0″ and the parameter will change to “None”.
Quick Access to Feeder Setting Modes
The solder wire dispensing values can directly set up from the work screen.
Press or to change the tool temperature value.
When the main screen is displayed, by pressing button speed and lenght value
can be set up. Following parameters can be changed according to the different
dispensing modes
- Continous Mode : Speed
- Discontinous Mode: Speed and length
- Program Mod e: 3 feeding parameter pairs (length and speed) for every program.
Note: First select the program to be modified at the work screen by using and to switch between the programs.
Menu Screen
- Default PIN: 0105
Changing Guide Kits
Changing Wheels and Blade
For this operation, disconnect the device from the mains. Disconnect the tool
from the control unit and open its cover. First disassemble the guide tube
(6), the nozzles (2)+(3), then the wheels, blade and clamp (4)+(5).
Disassemble the counter wheel (1). Use the allen key and the spanner, provided
with the station.
Assembly with Solder Wire Perforation
Assemble the counter wheel
-
Insert the intermediate nozzle
-
until its collar rests against the housing and tighten the screw. Assemble the inlet nozzle
-
Assemble the guide wheel
-
and tighten the screw Assemble the blade first, then mount the blade clamp
-
onto the same axis and tighten the screw.
Caution: handle the blade carefully to avoid injury. -
Insert the guide set.
Assembly without Solder Wire Perforation
Assemble the counter wheel
- Insert the intermediate nozzle
- until its collar rests against the housing and tighten the screw. Assemble the inlet nozzle
- Assemble the support wheel
- onto the axis and tighten the screw. Assemble the traction wheel
- and tighten the screw.
- Insert the guide set.
Accesories
Various guide sets are available. Select the appropriate guide set
depending on the solder wire GALE Guide Sets for ALE250 with Solder Wire
Perforation
Accesories
GALE Guide Sets for ALE250 without Solder Wire Perforation
Maintenance
Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows
-
Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
-
Insert the new fuse into the fuse holder and return it to the station.
- Replace any defective or damaged pieces. Only use original JBC spare parts.
- Repairs should only be performed by a JBC authorized technical service.
Safety
It is imperative to follow safety guidelines to prevent electric shock,
injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
Specifications
ALU
Automatic-Feed Control Unit
- Ref: ALU-910VA – 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
- Ref: ALU-110VA – 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
- Ref: ALU-210VA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
- Output Peak Power : 130 W / 23.5 V
- Selectabe Temperature Range : 90 – 450 °C / 190 – 840 °F
- Idle Temp. Stability (still air): ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001)
- Temp. Accuracy : ±3% (Using reference cartridge)
- Temp. Adjustment : ±50ºC / ±90ºF (Through station menu settings)
- Connections: USB-A Uptade and files import-export
USB-B Software PC
RJ12 Fume extractor connection
- Equipontencial bondin g: Optional connection to EPA
- Tip to Ground Voltage/Resistance : <2 mV RMS / <2 ohms
Meets and exceed
ANSI/ESD S20.20-2014 / IPC J-STD-001F
- Ambient Operating Tem p: 10 – 50 ºC / 50 – 122 ºF
- Solder Wire Diameter : 0.4 – 1.6 mm / 0.02 – 0.06 in
- Max. Wire Len gth: 250 mm / 9.84 in (for discontinous + program mode)
- Min. Wire Lengt h: 0.5 mm / 0.02 in
- Forward Speed Range 0.5 to 50 mm/s / 0.02 to 1.97 in/s
- Speed of Backward Funktion 0.0 to 5.0 mm/s / 0.5 to 0.20 in/s
- Number of Programs : 5 Programs
- Number of Program Steps : 1 to 3 Steps (for each program)
- Control Unit Dimensions : 235 x 145 x 150 mm
- (L x W x H) 9.25 x 5.71 x 5.91 in
- Total Net Weight : 5.81 kg / 12.81 lb
- Package Dimensions / Weight : 368 x 368 x 195 mm / 6.72 Kg
- (L x W x H) 14.49 x 14.49 x 7.68 in / 14,82 lb
Compatible Solder Reel
- Reel Weight: up to 2 kg / 4.41 lb
- Max. Reel Diameter : 100 mm / 3.94 in
- Max. Reel Heigh t: 100 mm / 3.94 in
- Complies with CE standards.
- ESD safe.
Warranty
- JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and Labour.
- Warranty does not cover product wear or misuse.
- In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
- Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage
In accordance with the European directive 2012/19/EU, electronic equipment at
the end of its life must be collected and returned to an authorized recycling
facility.www.ibctools.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>