JBC PHSE-9KB PHSEK Preheater Set Instruction Manual
- June 13, 2024
- JBC
Table of Contents
JBC PHSE-9KB PHSEK Preheater Set
Packing List
The following items are included:
Features and Connections
Height Adjustment
PHSS Support allows changing the height between the PCB and the preheater
heating area. It can be chosen between 3 positions for the working height
adiustment.
Fast PCB Replacement
PHSS Support lets you replace PCBs of the same batch fast and easily. Use the sliding guides to change the PCBs.
Work Display
The console offers an intuitive user interface, which provides quick access to station parameters.
Troubleshooting
Station troubleshooting is available on the product page at
www.jbctools.com
Setting Thermocouples Function
Select Thermocouples from the Work mode menu to set them up.
The thermocouples (TC) can work in three different ways depending on what is
needed.
- Control: the unit maintains the selected temperature.
- Protection: the Heater Unit stops if the TC reaches the selected temperature.
- Info: the TC temperature is shown on the work display.
The TC1 is always working in Control mode for the Temperature mode as well as
for Profiles mode.
The temperature of each TC can also be selected from the work display.
Recommended Guidelines
-
Place the control thermocouple as near as possible to the component being worked on.
-
If there are any sensitive components, use a thermocouple as protection.
You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown.
-
We don’t recommend exceeding ramp-up rates over 3 – 4 °C / sec (5 – 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.
Work Mode
Temperature Mode:
Select Temp. mode from the Work mode menu. In this mode, the heater unit
maintains the selected temperature for the TC1 thermocouple as long as the
other TC’s do not reach the control/protection temperature limit.
Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1).
This function allows you to set a maximum value for the temperature increase
per second when heating.
The maximum heating rate value can be set between 0.1°C/s and 2.0°C/s (2) or
“None” if this function is not desired.
Power Mode:
Select Power mode from the Work mode menu. In this mode, the heater unit
maintains the selected power as long as the thermocouples do not reach the
control/protection temperature limit.
Profile Modes
Select Profile Mode from the Work Mode Menu. In this mode the heater unit
regulates the temperature of the TC1 thermocouple according to the selected
profile as long as the other TCs do not reach the control/protection
temperature limit.
Teach Profile
For repetitive jobs it is also possible to run customized profiles without
the thermocouple (TC). In order to do so, the Teach profile mode has to be
executed before running any profile. It can be executed from the Work mode
menu if the Profiles mode is selected. The first time, the thermocouple must
be connected. Once the profile has been run to the end, the system has all the
process data which you can save.
Profile Editor
The Profile editor can be opened from the main menu or from the Profiles mode
work screen by pressing the ‘OK’ button.
In this mode, you can edit as many as 25 profiles of temperature.
JBC Set Profiles
There are 3 profiles predefined by JBC: A, B and C. The difference between
them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more
layers it contains, the more steps are needed to obtain gradual warming.
These profiles are not modifiable but can be used as a template to create your
own profiles.
Process Analysis
By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and
power fi gures in real time are displayed.
System Notifications
Working with Pedal
Press the pedal to start heating and press again to stop as if it were the
button on the console.
Once the Work Mode is set, the Heater Unit can work without the console using
the pedal.
Maintanance
Before carrying out maintenance or storage, always allow the equipment and the support to cool down.
- Check periodically that the Pre Heater and the Support are clean.
- Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
- Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
- Replace any defective or damaged parts. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
- The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
- Heat can cause inflammable products to ignite even when out of sight.
- Be careful with the remains of liquid tin. In contact with the skin, it can cause burns.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the smoke produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
Specifications
PHSEK
Preheater Set for PCBs up to 13×13 cm / 5×5”
Ref.: PHSE-9KB 100V. Input 100V 50/60Hz Fuse T8A
Ref.: PHSE-1KB 120V. Input 120V 50/60Hz Fuse T8A
Ref.: PHSE-2KB 230V. Input 230V 50/60Hz Fuse T4A
- Total Net Weight: 4.8 kg / 10.6 lb
- Total Package Dimensions / Weight: 368 x 368 x 195 mm / 5.8 kg
(L x W x H) 14.5 x 14.5 x 7.7 in / 12.8 lb
Preheater Unit
-
Maximum Power: 600W
-
Heating Area: 65 x 135 mm / 2.56 x 5.31 in – 1 zone
130 x 135 mm / 5.12 x 5.31 in – 2 zones -
Ambient Operating Temperature: 10 – 40 ºC / 50 – 104 ºF
-
Temperature Range: 50 – 250 °C / 120 – 482 ºF
-
Temperature Measurement: Thermocouple type K
-
Temperature Measurement Accuracy: ± 5 °C / ± 10 °F
-
JBC Set Temperature Profiles: 3 profiles (2, 3 or 4 steps)
-
User Profiles: 20 (up to 6 steps for each)
-
Maximum Work Time: 600 min or indefinite
-
Dimensions / Weight: 195 x 288 x 41.5 mm / 1.74 kg
(L x W x H) 7.68 x 11.34 x 1.63 in / 3.84 lb
PCB Support
-
Weight: 2 kg / 4.4 lb
-
Dimensions (Low Position): 267 x 259 x 75 mm
(L x W x H) 10.5 x 10.2 x 3 in -
Dimensions (High Position): 267 x 259 x 96 mm
(L x W x H) 10.5 x 10.2 x 3.8 in -
Max. PCB Dimension (Between Clamps): 130 x 135 mm / 5.1 x 5.3 in
Thickness 6 mm / 0.236 in
Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects,
including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage
paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>