SLOAN SLN-Optima-ESS Current Style Royal Installation Guide

SLN-Optima-ESS Current Style Royal

Product Information: – Product Name: Concealed Urinal Models
and TMO Models – Product Type: Solenoid Activated Valve Assembly
for Concealed and Exposed Urinals – Model Variations: 7 Concealed
Urinal Models, TMO Models, Exposed Urinal Models – Parts Included:
Solenoid Activated Valve Assembly, Tail Assembly, Flange Assembly,
Cover Plates with Sensor and Mounting Hardware, Mounting Plate
Kits, Screws, Wall Plate Screw Kit, Button Assembly Repair Kit,
Closet Sensor Replacement Kit, ESS Override Repair Kit, Plate
Assembly Only Product Usage Instructions: 1. For concealed
urinals: a. Install the Concealed Urinal Mounting Plate Kit
(EL-592-A) on the wall. b. Attach the Solenoid Activated Valve
Assembly to the mounting plate. c. Connect the Tail Assembly (F-15)
to the valve assembly. d. Install the Flange Assembly (EL-431-A) on
the urinal. e. Attach the CP Cover Plate with Sensor and Mounting
Hardware (EL-640-A) to the flange assembly. f. Secure the plate
using the Screws (Flat Head Slotted #6/32). g. For older models or
variations not shown, consult the factory for individual part
assembly. 2. For exposed urinals: a. Install the Exposed Urinal
Mounting Plate Kit (EL-549-A) on the wall. b. Follow steps c-g
mentioned above for concealed urinals to complete the installation.
3. For water closets: a. Follow the same steps as for concealed
urinals or exposed urinals, depending on the type of water closet.
b. Use the CP Cover Plate with Mounting Hardware (EL-625-A) for
exposed water closets. c. Use the Concealed CP TMO Cover Plate with
Sensor (EL-635-A) for concealed water closets. d. For older models
or variations not shown, consult the factory. Note: The product may
have different part numbers and variations based on the valve
model. Refer to the factory for specific part assembly and solenoid
breakdown information. Please consult the factory for any changes
or updates to the product information provided.

7 CONCEALED URINAL MODELS AND TMO MODELS 5
8 12

Repair Parts and Maintenance Guide

Optima® Flushometer
Current style Royal® (after 09/26/10)

6

6 8 4
3 2

10

SOLENOID PARTS AND

ASSEMBLIES, SEE PAGE 57

EXPOSED URINAL MODELS 1

8 11

9 9

CURRENT COVER AND MOUNTING PLATE PARTS FOR ROYAL® URINAL FLUSHOMETER

Item

Item

No. Code No. Part No. Description

No. Code No. Part No. Description

Solenoid Activated Valve Assembly

7. 0305292PK EL-592-A Concealed Urinal Mounting Plate Kit

2. 0306249PK F-15

Tail Assembly 3/4″ x 6″

—

Screws (Flat Head Slotted #6/32)

3. 0345150 EL-431-A Flange Assembly

9. 5305100 EL-674 Wall Plate Screw Kit ( #6-32 x 15.87mm)

4. 3305100 EL-640-A CP Cover Plate with Sensor and Mounting Hardware 10. 0345361 EL-680-A CP Cover Plate with Sensor, OR Button and Mounting

Assembled (Exposed Models) (includes EL-549 mounting plate)

Hardware Assembled (Exposed Models) (includes EL-549 mounting plate)

5. 3305101 EL-645-A CP Cover Plate with Sensor Assembled

3305620 EL-1500 Urinal Sensor Replacement

(Concealed Models) (includes EL-592 Moutning Plate)

(Exposed and Concealed Models, not shown)

6. 0305251PK EL-549-A Exposed Urinal Mounting Plate Kit

NOTE: For exposed & concealed solenoids manufactured before 2003 or not shown here,

consult factory for individual part assembly. Part number varies with valve model variation; consult factory.

For Solenoid Breakdown, See Pg 55.

CONCEALED AND EXPOSED WATER CLOSET MODELS & TMO MODELS
5A
6A

7 9

6 7
10

8

8

5 7
12

EXPOSED WATER CLOSET MODELS 4A
4 3 2

SOLENOID PARTS AND ASSEMBLIES, SEE PAGE 57
1

8

CURRENT COVER AND MOUNTING PLATE PARTS FOR ROYAL® CLOSET FLUSHOMETER

Item No. Code No. Part No. Description

Solenoid Activated Valve Assembly

2. 0306249PK F-15

Tail Assembly

3. 0345150 EL-431-A Flange Assembly

4. 3305105 EL-625-A CP Cover Plate with Mounting Hardware (Closet only) (includes EL-549 mounting plate)

4A. 0305251PK EL-549 Exposed Closet Mounting Plate

5. 3305107 EL-635-A Concealed CP TMO Cover Plate with Sensor

(includes Mounting Kit)

5A. 0305292PK EL-592 Concealed Closet TMO Mounting Plate

Item No. Code No. Part No. Description

6. 3305104 EL-595-A CP Cover Plate with Sensor and Override Switch Assembled (Closet only) Exposed ES-S

6A. 0305292PK EL-592 Exposed & Concealed Closet Mounting Plate

—

Screws (Flat Head Slotted #6/32

3305621 EL-1500-L Closet Sensor Replacement Kit (Closet only, not shown)

3345095 EL-1034-AButton Assembly Repair Kit

8. 5305100 EL-674 Wall Plate Screw Kit ( #6-32 x 15.87mm) (6 per kit)

9. 3345095 EL-1034-A ESS Override Repair Kit for EL-595-A

PLATES ONLY Item No. Code No. 10. 3345090 11. 3345091 12. 3345092

Part No. Description EL-1030-A Plate Assembly Only w/ Set Screw EL-1031-A Plate Assembly Only w/ Set Screw EL-1032-A Plate Assembly Only w/ Set Screw*

NOTE: For exposed & concealed solenoids manufactured before 2003 or not shown here, consult factory for individual part assembly. Part number varies with valve model variation; consult factory.

• Mounting plates do not include sensor. For Solenoid Breakdown, See Pg 57.

The information contained in this document is subject to change without notice.

56

Repair Parts and Maintenance Guide
Optima® Flushometer
Old Royal® until 05/09, current Sloan/Regal®

Blank Plate

Exposed Urinal w/Overide
27
19
Exposed Urinal
17 19
26

29 12

3A 3B

To Valve 1A

Exposed

or Concealed

Water Closet

13

12

3C

1B

ABBREVIATIONS: CP – Chrome Plated RB – Rough Brass gpf – gallons per ush Lpf – Liters per ush
20 NOTE: Gang box is not supplied.
21

12

15

12

11

19

17

16

Concealed Urinal

18 12

14 Exposed or Concealed Water Closet
12

SOLENOID/SENSOR PARTS AND ASSEMBLIES LIST

3A
10 7A
8 9A

4

5A
6 3C

2A

Exposed Solenoid 4

5B

To Valve
3A 3B
1A

7B
8 9B

6

2B Concealed Solenoid

3A

1B

Royal® ES-SM Surface Mounted Sensor Components
Note: Royal ES-SM surfaNcoetem: RoouynatleEdS-SM comspuorfnaecnetms oaurentneodt comcpoamtipbolenewntitshaEreS-S

flushnoomt ceotmerpactoibmlepwonithents.

ES-S ushometer

24

components.

22

23

25

Concealed Water Closet Concealed Urinal ES-SM Solenoid

Item No. Code No. Part No. Description

Item No. Code No. Part No. Description

1A. 3305043 EL-128-A Actuator Cartridge Assembly Repair Kit Includes Spring, Plunger Guide, Solenoid Valve Seat, Valve Piston Assembly, and O-Ring (also available for ES-SM flushometers)

1B. 0305135 EL-110 O-Ring

2A. 0305328 EL-124-1 120V only (no sensor)

3305044 EL-1029-A CP Cartridge/Solenoid Kit EL-124-1 (120V) and EL128-A

0305329

EL-124-2

24 VAC Solenoid Assembly (exposed installation) Includes Handle Coupling, 24 VAC Coil, Face Plate for 24 VAC Solenoid, Solenoid Adapter, Solenoid Shaft Assembly, Nut for Solenoid, Solenoid Housing, Solenoid Flux Plate, and O-Ring

3305045 EL-1028-A CP Cartridge/Solenoid Kit EL-124-2 (24V) and EL128-A

2B. 0305330 EL-138-1 120V only (no sensor)

0305331

EL-138-2

24 VAC Solenoid Assembly (concealed installation) Includes Handle Coupling, 24 VAC Coil, Face Plate for 24 VAC Solenoid, Solenoid Adapter, Solenoid Shaft Assembly, Nut for Solenoid, Solenoid Base Plate and Solenoid Cover Assembly

3A. 0337086 DO-22 O-Ring

3B. 0305132 EL-104 RB Adapter for Solenoid

3C. 0305165 EL-163-A Solenoid Shaft Assembly Includes Gasket, Plunger, Plunger Spring, and Solenoid Shaft

4. 0301082 A-6

CP Handle Coupling (exposed installation)

5A. 0305166 EL-164 Solenoid Flux Plate (exposed installation) fine thread

5B. —

EL-542 N/A Separately

6. 0305119 EL-165-1 120 V Coil

0305118 EL-165-2 24 VAC Coil

7A. 0345120 EL-162-2 CP Solenoid Housing (exposed installation) fine thread

0305164 EL-162-1 CP Solenoid Housing (120V) course thread also used on pre-2001 24 V

7B. 0305336 EL-541-A Solenoid Cover Assembly (Includes Flux Plate)

8. 0305127 EL-102-2 Face Plate for 24 VAC Solenoid (exposed installation)

9A. 0305125 EL-101 CP Nut for Solenoid (exposed installation)

9B. 0305167 EL-166 Housing Nut for Solenoid (concealed installation)

10. 0306249 F-15

Tail

0305145 EL-123-A Old Style ESS 24V course thread (120V also)

0305337PK EL-226 1-1/4″ Extension for EL-123-A course thread

11. 0345150 EL-431-A CP Flange Assembly (exposed installation)

0305139 EL-176-A Old Style ESS 24V course thread (120V also)

12. 0305152 EL-152 CP Screws (requires four screws per cover plate) Size# 6-32

13. 0305151 EL-151 CP Cover Plate for Sensor and Solenoid Operator (Urinal only) (L/L Variation-0305150)

14. 0305219 EL-201 CP Cover Plate for Sensor and Override Button (Closet only)

15. 0318066 HY-66 CP Cover Plate for Solenoid Operator (Closet only)

16. 0305161 EL-161 CP Cover Plate for Sensor

17. 0305323 EL-168-A Yoke Assembly (Urinal only)

18. 0305324 EL-141-A Override Switch and Yoke Assembly (Closet only)

19. 3305620 EL-1500 Urinal Sensor Replacement Kit (Urinal only)

20. 3305621 EL-1500-L Closet Sensor Replacement Kit (Closet only)

21. 0345154 EL-154 Transformer (120 VAC) (also available for ES-SM flushometers) 50 VA plate mount

0345999 EL-342 Transformer (240 VAC) (also available for ES-SM flushometers) 50 VA plate mount

22. 3345047 EL-461 Surface Mounted Sensor and Override Button Assembly (closet only)

23. 3345048 EL-497 Surface Mounted Sensor Assembly (urinal only)

24. 0305802 EL-297 Solenoid Assembly

25. 3365003 ETF-492-A Control Module

26. 0345266 EL-566-A Exposed Plate with Override Button (Urinal only)

27. 0345267 EL-567-A Yoke Assembly for EL-566-A

28. 3345080 EL-1026-A ESS to TMO Retrofit Kit (Exposed)*

— 0305148 EL-227 Repair Tool Kit for EL-163-A Repair Kit

— 0345016 EL-387-A Override Button Replacement for EL-566-A

— 3345021 EL-1010-A O-ring Repair Kit*

29. 0305186PK EL-139 Blank Plate

NOTE: For exposed & concealed solenoids manufactured before 2001 or not shown here, consult factory for individual part assembly. * Not Shown

The information contained in this document is subject to change without notice.

57

Repair Parts and Maintenance Guide
Optima® Royal® Flushometer

1 2 3
43
TO SOLENOID (SEE PAGE 57)
4

15 18 17
16
14 12
13
11 10
9 8
CONCEALED WH 21 22
20 19 5

6 7
ABBREVIATIONS: CP Chrome Plated RB Rough Brass SD Screwdriver WH Wheel Handle gpf gallons per flush Lpf Liters per flush
The information contained in this document is subject to change without notice.

Item No. Code No. Part No.

Description

1. 0301172 A-72

CP Cover

2. 0301168 A-71

Inside Cover

3. SEE DIAPHRAGM ASSEMBLY CHART ON PAGE 24

4. 3323182 V-651-A Vacuum Breaker Repair Kit

5. 3393004 V-600-AA 3/4″ (19 mm) x 9″ (229 mm) CP Vacuum Breaker

3393006 V-600-AA 1-1/4″ (32 mm) x 9″ (229 mm) CP Vacuum Breaker

3393007 V-600-AA 1-1/2″ (38 mm) x 9″ (229 mm) CP Vacuum Breaker

6. 0306125 F-5-AW

3/4″ (19 mm) CP Spud Coupling Assembly

0306140 F-5-AU

1-1/4″ (32 mm) CP Spud Coupling Assembly

0306146 F-5-AT

1-1/2″ (38 mm) CP Spud Coupling Assembly

7. SEE SLIP JOINT GASKETS AND RINGS TABLE ON PAGE 15

8. 0308676 H-550

CP Stop Coupling

9. 0308801 H-551-A CP Adjustable Tail 2-1/16″ (52 mm) long

10. 5308696 H-553

O-Ring ­ 24 per package

11. 5308381 H-552

Locking ring ­ 12 per package

12. 3308386 H-700-A

1″ (25 mm) Screwdriver Bak-Chek® Angle Stop CP ­ complete

3308384 H-700-A

3/4″ (19 mm) Screwdriver Bak-Chek® Angle Stop CP ­ complete

13. 3308853 H-541-A-SD Control Stop Repair Kit for use with 1″ (25 mm) H-700-A & 3/4″ (19 mm) H-700-A, 1″ (25 mm) H-600-A, 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-540-A SD Stops

3308856 H-543-A-SD Control Stop Repair Kit for use with 3/4″ (19 mm) H-600-A and H-540-A SD Stops

14. 0308612 H-622 CP Bonnet for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-600-A SD Stops

0308843 H-577

CP Bonnet for use with 3/4″ (19 mm) H-600-A SD Stops ­ DISCONTINUED

15. 3308772 H-1010-A

1″ (25 mm) Vandal Resistant Control Stop Cap Assembly for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-600-A SD Stops

3308790 H-1009-A 3/4″ (19 mm) Vandal Resistant Control Stop Cap Assembly for use with 3/4″ (19 mm) H-600-A SD

16. 3308840 H-573

1″ (25 mm) Control Stop Cap CP for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-600-A SD Stops

0308848 H-582

3/4″ (19 mm) Control Stop Cap CP for use with 3/4″ (19 mm) H-600-A SD Stops

17. 3308866 H-574

1″ (25 mm) Control Stop Cap with Bumper for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-600-A SD Stops

18. 3308867 H-576

1″ (25 mm) Control Stop Cap with Extended Bumper for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-600-A SD Stops

19. 3308860 H-1006-A

Repair Kit for 1″ (25 mm) Stops with Concealed WH for use with 1″ (25 mm) H-700-A, H-600-A, and H-543-AWH WH Series Stops

3308859 H-1007-A

Repair Kit 3/4″ (19 mm) Stops with Concealed WH for use with 3/4″ (19 mm) H-700-A WH Series Stops

20. 0388010 H-730-A

1″ (25 mm) Concealed WH Bak-Chek® Angle Stop RB

0388011 H-730-A

3/4″ (19 mm) Concealed WH Bak-Chek® Angle Stop RB

21. 3308872 H-1011-A Repair Kit (for Concealed WH only; does not include bonnet)

42. 0208083 H-623

Bonnet

0308705 H-561

Bonnet ­ DISCONTINUED

43. 0301048 A-143-A

CP Valve Body includes (H-550) coupling, (H-551) tailpiece, (H552) Locking Ring & (H553) O-ring

0301050 A-143-A 0301065PK A3SPL-1

RB Valve Body includes (H-550) coupling, (H-551) tailpiece, (H552) Locking Ring & (H553) O-ring CP Valve Body ONLY

3388015 H-1015-A Flow Control Kit (HEU Only) (not Shown)

58

Repair Parts and Maintenance Guide
Optima® Regal®Flushometer

NOTE: Also for use with Regal® XL
(Since mid-2010)

17 19 16

18 15
14

6 7
1 54
8

20
TO SOLENOID (SEE PAGE 57)
9

3 2
10

11 12

The information contained in this document is subject to change without notice.

OPTIMA® REGAL® FLUSHOMETER PARTS LIST

Item No. Code No. Part No.

Description

1. 0301168 A-71

Inside Cover

2. 0308676 H-550

CP Stop Coupling

3 0308801 H-551-A CP Adjustable Tail 2-1/16″ (52 mm) long

4. 5308696 H-553
13
5. 5308381 H-552

O-Ring ­ 24 per package Locking ring ­ 12 per package

6. 3308853 H-541-A-SD Control Stop Repair Kit for use with 1″ (25 mm) H-700-A & 3/4″ (19 mm) H-700-A, 1″ (25 mm) H-600-A, 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-540-A SD Stops

3308856 H-543-A-SD Control Stop Repair Kit for use with 3/4″ (19 mm) H-600-A

7. 0317004 R-10

CP Cover

8. SEE INSIDE PARTS ASSEMBLY CHART ON PAGE 42

9. 3323192 V-551-A Vacuum Breaker Repair Kit

10. 5323005 V-500-AA 3/4″ (19 mm) x 9″ (229 mm) CP Vacuum Breaker

5323006 V-500-AA 1-1/4″ (32 mm) x 9″ (229 mm) CP Vacuum Breaker

5323007 V-500-AA 1-1/2″ (38 mm) x 9″ (229 mm) CP Vacuum Breaker

11. 0306102 F-54-A

3/4″ (19 mm) CP Spud Coupling Assembly

0306142 F-55-A

1-1/4″ (32 mm) CP Spud Coupling Assembly

0306145 F-56-A

1-1/2″ (38 mm) CP Spud Coupling Assembly

12. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW

13. 0388065 H-790-A 1″ Screwdriver Stop Adjustable

0388064 H-790-A 3/4″ Screwdriver Stop Adjustable

0388029 H-740-A

1″ (25 mm) SD Bak-Chek® Stop CP ­ complete DISCONTINUED

0388031 H-740-A

3/4″ (19 mm) SD Bak-Chek® Stop CP ­ complete DISCONTINUED

14. 0308612 H-622

CP Bonnet (Current Regal®)

0308991 H-639

CP Bonnet for use with 1″ (25 mm) & 3/4″ (19 mm) H-700-A and 1″ (25 mm) H-540-A SD Stops ­ Pre 2010 Regal® Stops

0308601 H-538

CP Bonnet for use with H-700-A 3/4″ (19 mm) SD Stop ­ DISCONTINUED

15. 5388001 H-1012-A CP Cap ­ 6 per package VP

16. 5310034 J-2/J-7

Bumper Assembly ­ 6 per package DISCONTINUED

17. 3308866 H-574

Stop Cap, chrome plated with Seat Bumper (-YO)

18. 3308867 H-576

Stop Cap, chrome plated with Extended Seat Bumper (-YG)

19. 5388002 H-528

Hole Plug

20. 0301048 A-143-A CP Valve Body

0301050 A-143-A RB Valve Body

0301065PK A3SPL-1 CP Valve Body ONLY

3388015 H-1015-A Flow Control Kit (HEU Only) (not Shown)

NOTE: Also refer to the Royal®, Regal®, control stop and flush connection sections.

ITEM 31A. SLIP JOINT GASKETS AND RINGS

Size

Code No.

1-1/2″

5306058

5322001

0319086/5319086

0319079

1-1/2″ x 1-1/4″ 0396062

1-1/4″

5306057

5322176

0307052/5307052

1″

5306056

5306115

3/4″

5306055

5306113

59

Part No. F-3 VBF-5 S-30 S-21 F-105 F-3 VBF-5 G-21 F-3 F-5 F-3 F-5

Description Red Friction Ring Black Slip Joint Gasket Flexible Seat Rigid Seat (rubber over brass) Slip Joint Gasket ­ Rigid Red Friction Ring Black Slip Joint Gasket Rigid Seat (rubber over brass) Red Friction Ring Black Slip Joint Gasket Red Friction Ring Black Slip Joint Gasket

Repair Parts and Maintenance Guide
Optima® Flushometer

ROYAL® ESS (ITEM 24) REPAIR KIT

Code No. 3345014 3345015 3345013 3345083 3345018 3345017 3345016 3345093

Part No. Description EL-1102-A Water Saver Water Closets-3.5 gpf (13.2 Lpf) EL-1103-A 9 Liter European Water Closets-2.4 gpf (9.0 Lpf) EL-1101-A Low Consumption Water Closets-1.6 gpf (6.0 Lpf) EL-1109-A High Efficiency Urinals-1.28 gpf (4.8 Lpf) EL-1108-A Water Saver Urinals-1.5 gpf (5.7 Lpf) EL-1107-A Low Consumption Urinals-1.0 gpf (3.8 Lpf) EL-1106-A Wash Down Urinals-0.5 gpf (1.9 Lpf) EL-1105-A High Efficiency Urinals-0.125 gpf (0.5 Lpf)

DIAPHRAGM ONLY KIT

Code No.

Part No. Description

3301502

A-1041-A Low Consumption Water Closets-1.6 gpf (6.0 Lpf)

3301501

A-1038-A Water Saver Water Closets-3.5 gpf (13.2 Lpf)

3301506

A-1045-A High Efficiency Water Closets-1.28 gpf (4.8 Lpf)

3301505

A-1044-A 9 Liter European Water Closets-2.4 gpf (9.0 Lpf)

3301504

A-1043-A Wash Down Urinals-0.5 gpf (1.9 Lpf)

3321503

A-1042-A Low Consumption Urinals-1.0 gpf (3.8 Lpf)

3301500

A-1037-A Water Saver Urinals-1.5 gpf (5.7 Lpf)

3301142

A-1047-A High Efficiency Urinals-0.25 gpf (1.0 Lpf) with White Inserts

3301143

A-1050-A High Efficiency Urinals-0.125 gpf (0.5 Lpf) with White Inserts

*NOTE: Water closet refill heads (gray) have larger slots than urinal refill heads (black).

Relief Valve White Blue Green Blue Black Green Green Blue
Relief Valve Green White Blue Blue Green Green Black White Blue

Refill Flow Head* Ring

Gray

Smooth

Gray

Smooth

Gray

Smooth

Gray

Smooth

Black Smooth

Black Slotted

Black Smooth

HEU Black Smooth

Refill Flow Head* Ring

Gray

Smooth

Gray

Smooth

Gray

Smooth

Gray

Smooth

Black Smooth

Black Slotted

Black Smooth

HEU Black Smooth

HEU Black Smooth

To identify the Flush Volume of a DUAL FILTERED DIAPHRAGM ASSEMBLY, look at the color of the relief valve, the refill head and the shape of flow ring.
*NOTE: Water closet refill heads (gray) have larger slots than urinal refill heads (black).

REGAL® ESS (ITEM 28) INSIDE PARTS KITS ASSEMBLY
NOTE: Also for use with Regal® XL (Since mid-2010)
Code No. Part No. Description 3301036 A-36-A 4.5 gpf/17.0 Lpf-Closet 3301037 A-37-A 1.5 gpf/5.7 Lpf-Urinal 3301038 A-38-A 3.5 gpf/13.2 Lpf-Closet 3301041 A-41-A 1.6 gpf/6.0 Lpf-Closet 3301044 A-42-A 1.0 gpf/3.8 Lpf-Urinal 3301081 A-43-A 0.5 gpf/1.9 Lpf-Urinal 3301024 A-44-A 2.4 gpf/9.0 Lpf-Closet 3301045 A-140-A 1.28 gpf/4.8 Lpf- Closet

4.5 gpf/ 17.0 Lpf

1.5 gpf/ 5.7 Lpf

3.5 gpf/ 13.2 Lpf

1.6 gpf/ 6.0 Lpf

1.0 gpf/ 3.8 Lpf

0.5 gpf/ 1.9 Lpf

1.28 gpf/ 4.8 Lpf

A-36-A Closet

A-37-A Urinal

A-38-A Closet

A-41-A Closet

A-42-A Urinal

A-43-A Urinal

A-44-A Closet

REGAL® INSIDE PARTS LIST** NOTE: Also for use with Regal® XL (Since mid-2010)

Item No. Code No. Part No. Description
A. 5301058 A-19-AC Relief Valve, White (Closet) B. 5301059 A-19-AU Relief Valve, Black (Urinal) C. 5301211 A-19-ALC Relief Valve, Green (Closet/Urinal- Low Consumption) D. 0301143 A-19-AL Relief Valve, Blue (9 Liter Closet) E. 5301111 A-15-A Disc F. 5301188 A-156-A Diaphragm G. 5301236 A-163-A Guide Assembly 4.5 gpf/17.0 Lpf Closet and 1.5 gpf/5.7 Lpf Urinal H. 5301032 A-152-A Guide Assembly 3.5 gpf/13.2 Lpf Closet I. 5301031 A-151-A Guide Assembly 1.6 gpf/6.0 Lpf Closet J. 5301155 A-155-A Guide Assembly 1.0 gpf/3.8 Lpf Urinal K. 5301157 A-157-A Guide Assembly 0.5 gpf/1.9 Lpf Urinal

**NOTE: All Regal® inside part items are supplied in 12 per package.

A-140-A Closet

The information contained in this document is subject to change without notice.

60

Repair Parts and Maintenance Guide
Optima® Flushometer

SOLENOID/SENSOR KITS LIST

Code No. Part No. Description

3305045 EL-124-2 CP 24 VAC Solenoid Assembly for exposed applications. Includes 24 VAC solenoid assembly and actuator cartridge assembly repair kit.

3305154

EL-1001-A Closet flushometer Electronic Accessories Kit with Override. Includes screws, hex wrench, plate for 2-gang electrical box, mounting plate, override switch, yoke assembly, closet sensor replacement kit, an Optima® sticker and sensor Installation Instructions.

3305170

EL-1005-A Exposed Urinal flushometer Electronic Accessories Kit. Includes plate for 2-gang electrical box, four screws, yoke, hex wrench, washer, urinal sensor replacement kit, an Optima® sticker and sensor Installation Instructions.

3305172

EL-1007-A Concealed Urinal flushometer Accessories Kit. Includes screws, yoke, plate for 2-gang electrical box, hex wrench, washer, urinal sensor replacement kit, an Optima® sticker and sensor Installation Instructions.

WALL BOX KITS CLOSET MODELS

Code No. Part No. Description

3305180

EL-192-A

Closet Wall Box Kit ­ Stainless Steel. Includes four Mounting Screws, four Hex Nuts, four Lock Washers, Mounting Bracket, Electrical Box, Electrical Box Cover, Override Switch Subassembly, Wall Box 13″ x 17″ (330 mm x 432 mm) with 14.5″ x 18.5″ (368 mm x 470 mm) Stainless Steel Wall Box Cover with hole for override switch, Spanner Bit and Closet Sensor Replacement Kit.

3305160 EL-192-ALS Same as EL-192-A. Sensor NOT included.

WALL BOX KITS URINAL MODELS

3305178

EL-191-A

Urinal Wall Box Kit ­ Stainless Steel. Includes Mounting Screws, Hex Nuts, Lock Washers, Wall Box 13″ x 17″ (330 mm x 432 mm) with 14.5″ x 18.5″ (368 mm x 470 mm) Stainless Steel Wall Box Cover, Mounting Bracket, Electrical Box, Electrical Box Cover, Spanner Bit, Urinal Sensor Replacement Kit.

3305158 EL-191-ALS Same as EL-191-A. Sensor NOT included.

EL-126 EL-127

EL-125

EL-197 EL-141-A (Water Closet only)
EL-1500-L Closet EL-1500 Urinal

WALL BOX PARTS

0305845 EL-318 #8 Spanner Bit for WB-37 Spanner Screws (#8)

0334021 WB-37 Spanner Head Screws for ESS WB

5334000 WB-1000-A 6 Pack of WB-37 Screws

—

EL-216 Wall Box Frame and Stainless Steel Wall Box Cover for Water

Closet. Mounting Hardware and Sensor NOT Included.

—

EL-193 Wall Box Frame and Stainless Steel Wall Box Cover for

Urinal. Mounting Hardware and Sensor NOT Included.

EL-195

WB-6

EL-196

EL-125

EL-216 Closet EL-193 Urinal

WB-37

Panel shown with hole for override switch (closet applications only)

TYPICAL WIRING DIAGRAM FOR ONE FLUSH VALVE

Override Button

Transformer To Valve

24 VAC in

Sensor

TYPICAL WIRING DIAGRAM FOR ONE OR MORE FLUSH VALVE(S)

Override Button

Override Button

Override Button

To Valve

24 VAC in

Sensor

Sensor

Sensor

The information contained in this document is subject to change without notice.

61

Transformer

Repair Parts and Maintenance Guide
Optima® Flushometer

SENSOR REPLACEMENT

START-UP MODE

NOTE: The EL-1500 series Optima sensor (a two-wire unit) replaces the older EL-150 series sensors (either three-wire or four-wire units). Refer to the wiring history shown below.
IMPORTANT
· Be certain to disconnect the 24 VAC power supply either at the transformer or the fuse box. Failure to disable the power supply can result in damage to the EL-1500 series sensor.
· The solenoid activated must be removed from the valve on exposed urinal installations. Do not damage the O-ring seal on the operator assembly.
1. Remove the cover plate (for wall box installation, remove cover panel) and old sensor from the wall installation. Use a 5/64″ hex wrench to remove the cover plate screws (or #8 drilled spanner head screwdriver EL-318 to remove the vandal-resistant screws from the wall box cover panel.)

FIGURE 1A
ORIENTATION ARROW

FIGURE 1B

“TO VALVE” CONNECTION

The self-adaptive sensor automatically EL-1500 SERIES adapts to the surrounding environment SENSOR when 24 volt supply is activated. No

“TO VALVE” CONNECTION

manual adjustments are required. Start-

up mode will take approximately one (1) minute to complete its cycle and is

“24 VAC IN”

important that no non-permanent target is present at this time. A continuous

red light visible in sensor window indicates sensor is in the start-up mode. If

the red light is flashing, this indicates that the sensor is picking up a target.

Unless this target is a permanent fixture in the sensor’s environment (i.e.,

wall or stall door), it must be removed from the view of the sensor. Then,

either disconnect the 24 volt supply for twenty (20) seconds, or push the

manual override button for twenty (20) seconds in closet set-up. Reconnect

the 24 VAC power supply at the transformer or the fuse box. When the start-

up cycle is complete, there will be no light visible in the sensor window.

NOTE: If the 24 volt power supply is ever interrupted for longer than twenty (20) seconds, the start-up mode automatically begins when power is restored.

Incorrect wiring or a short in the 24 volt power supply is indicated by a continuous warning signal seen in the senosr window. The visible red light flashes an “SOS” signal: three (3) slow, three (3) fast, three (3) slow flashes.

“24 VAC IN” CONNECTION

2. Connect one 24 VAC lead to the sensor terminal labeled “24 VAC IN” (see Figure 1B). · On an old three-wire series EL-150 sensor, this wire was connected to the BLACK sensor lead. · On an old four-wire series EL-150 sensor, this wire was connected to the BROWN sensor lead.

SENSOR RANGE
Water Closets ­ EL-1500-L Nominal: 15″-50″ (381-1270 mm); Self-Adaptive Window: ± 17″ (432 mm)
Urinals ­ EL-1500 Nominal: 12″-32″ (305-813 mm); Self-Adaptive Window: ± 10″ (254 mm)

3. Connect one solenoid lead to the sensor terminal labeled “TO VALVE”

START-UP MODE (FOR PREVIOUS SENSOR)

(see Figure 1B). · On an old three-wire or four-wire EL-150 series sensor, this wire was
connected to the RED sensor lead. 4. Connect the remaining 24 VAC lead to the remaining solenoid lead.
· On an old three-wire series EL-150 sensor, these wires were connected to the WHITE sensor leads.
· On an old four-wire EL-150 series sensor, these wires were connected to the YELLOW and BLUE (or in very early models, the inner BROWN) sensor

NOTE: It is important that only permanent targets are present at this time.
The self-adaptive sensor automatically adjusts to the surrounding environment when the 24 volt supply is activated. No manual adjustment is required. The start-up cycle completes in approximately five (5) minutes. A continuous red light visible in the sensor window indicates the start-up mode. If the red light flashes, the sensor detects a target. Unless this target is a permanent fixture in the sensor’s environment (i.e., a wall or stall door), it must be removed from the view of the sensor. If a target is permanent, the

leads.

sensor will adapt itself around this target. In this case, the start-up mode

5. On Water Closet installations only, connect the override button (shown as the override switch in wiring diagram) parallel to the EL-1500-L sensor.

may take up to ten (10) minutes. When the start-up cycle is complete, there will be no light visible in the sensor window.

6. Reinstall the sensor with the orientation arrow on the lens side of the sensor NOTE: If the 24 volt power supply is ever interrupted for longer than

pointing UP (see Figure 1A). Replace the cover plate (or wall box panel) and fifteen (15) seconds, the start-up mode begins automatically when

tighten the cover plate (or wall box panel) screws.

power is restored.

7. Reconnect the 24 VAC power supply at the transformer or the fuse box. Incorrect wiring or a short in the 24 volt power supply will initiate

WIRING DIAGRAM

a warning signal in the sensor window. The visible light flashes a continuous “S-O-S” signal: three (3) fast, three (3) slow, and three

FIGURE 2
EL-1500 SERIES SENSOR

120 VAC COMMON
24 VAC

OVERRIDE SWITCH* COIL WIRE
EL-1500 SERIES SENSOR

24 VAC COIL
GROUND SCREW IN SOLENOID HOUSING

GND UNIT #1

(3) fast flashes.

EL-150 Wiring History for 4-wire and 3-wire sensors

Release date 03/09/78

Release date 02/02/87

brown brown red red

blue red

brown

yellow

OVERRIDE SWITCH*
COIL WIRE

• OVERRIDE SWITCH USED WITH WATER CLOSETS ONLY

24 VAC COIL
GROUND SCREW IN SOLENOID HOUSING

UNIT #2 THRU #10 (IF USED)
NOTE: A MAXIMUM OF TEN (10) SENSOR FLUSHOMETER UNITS CAN ACTIVATE FROM ONE (1) SLOAN EL-154 TRANSFORMER. CLASS 2 UL LISTED, 48 VA (MIN.) AT 24 VAC, PLATE MOUNTED.

Release date 08/11/83
brown red brown

red with yellow or all yellow

Release date 12/12/90

The information contained in this document is subject to change without notice.

62

red

black

white

Repair Parts and Maintenance Guide
Optima® Flushometer

TROUBLESHOOTING GUIDE
ATTENTION INSTALLERS: With the exception of the control stop inlet, DO NOT USE pipe sealant or plumbing grease on any valve component or coupling! To protect the chrome or special finish of Sloan flushometers, DO NOT USE toothed tools to install or service these valves. Use our A-50 Super-WrenchTM or other smooth-jawed wrench to secure couplings. Regulations for low consumption fixtures (1.6 gpf/6.0 Lpf closets and 1.0 gpf/3.8 Lpf urinals) prohibit use of higher flush volumes.
Urinals (EL-1500 Sensor)
When the sensor detects a user, a slow flashing red light appears in the sensor window. After eight (8) to ten (10) seconds, the light flashes rapidly to indicate that the sensor is armed. When the sensor no longer detects a user, the sensor immediately activates the solenoid valve after a 0.5 second delay.
Water Closets (EL-1500-L Sensor)
When the sensor detects a user, a slow flashing red light appears in the sensor window. After approximately sixteen (16) seconds, the light will flash rapidly indicating sensor is armed. When the sensor no longer detects a user, the sensor immediately activates the solenoid after a 3 second delay.
1. Valve does not function (red light does not flash when user steps in front of sensor).
A. No power is being supplied to sensor. Ensure that the main power is turned “ON”. Check transformer, leads and connections. Repair or replace as necessary.
B. EL-1500/EL-1500-L sensor is not operating. Replace sensor.
2. Valve does not function (red light flashes when user steps in front of sensor).
INDICATOR: The red light stops flashing when user steps away and the valve makes a “clicking” sound but does not flush.
A. No water is being supplied to the valve. Make certain that water supply is turned “ON” and the control stop is open.
B. EL-128-A cartridge is fouled or jammed. Turn electronic power to valve “OFF” (failure to do so could result in damage to the solenoid coil). Remove the solenoid operator from the valve and remove the EL-128-A cartridge. Clean and/or repair as necessary.
INDICATOR: The red light stops flashing when user steps away but the valve does NOT make a “clicking” sound and does NOT flush.
A. EL-163-A solenoid shaft assembly is fouled or jammed. Turn electronic power to valve “OFF” (failure to do so could result in damage to the solenoid coil). Remove EL-101 or EL-166 nut from the solenoid operator. Remove the coil from the solenoid operator. Use a spanner wrench or pliers to remove the EL-163-A solenoid shaft assembly from valve. Clean and/or replace as necessary. Be sure to replace plunger spring when reassembling solenoid shaft assembly.
INDICATOR: The red light flashes three (3) fast flashes, three (3) slow flashes then three (3) fast flashes (“S-O-S”) and continues to repeat this cycle even when user steps out of the sensor’s detection range.
A. EL-1500/EL-1500-L sensor wiring connections are incorrect. Rewire sensor to valve. One solenoid lead connects to the “TO VALVE” connection on sensor. One transformer lead connects to the “24 VAC IN” connection on sensor. Second solenoid lead and second transformer lead connect together.
B. Wiring to sensor is ground shorted. Find short in wiring circuit and correct.
C. EL-165-2 solenoid coil is burnt out or coil is not connected to solenoid plunger shaft. Reinstall or replace coil as necessary.

3. Range too short. A. Power down unit for 30 seconds. Power up. Wait six (6) minutes for calibration. B. If reset does not work, replace.
4. Volume of water is insufficient to adequately siphon fixture. A. Control stop is not open wide enough. Adjust control stop for desired water delivery. B. Low consumption unit is installed on water saver or conventional fixture. Replace diaphragm component parts of valve with kit that corresponds to appropriate flush volume of fixture. C. Inadequate water volume or pressure available from supply. Increase pressure or supply (flow rate) to the valve. 5. Length of flush is too long (long flushing) or valve fails to shut off. A. Water saver valve is installed on low consumption fixture. Replace diaphragm component parts of valve with kit that corresponds to appropriate flush volume of fixture. B. Relief valve in diaphragm is not seated properly or the by-pass hole in diaphragm is clogged. Disassemble inside diaphragm component parts and wash parts thoroughly. Replace worn parts if necessary.
6. Water splashes from fixture. A. Supply flow rate is more than necessary. Adjust control stop to meet flow rate required for proper cleansing of the fixture. B. Closet valve is installed on urinal fixture. Replace closet diaphragm component parts with proper urinal kit (inside diaphragm assembly or inside parts kit).
CARE AND CLEANING INSTRUCTIONS
DO NOT USE abrasive or chemical cleaners to clean flushometers or sensor that may dull the luster and attack the chrome or special decorative finishes. Use ONLY mild soap and water, then wipe dry with a clean towel or cloth.
When cleaning the bathroom tile, protect the flushometer from any splattering of cleaner. Acids and cleaning fluids can discolor or remove chrome plating.
When assistance is required, please contact Sloan Technical Support at: 1-888-SLOAN-14 (1-888-756-2614).

The information contained in this document is subject to change without notice.

63

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