CMA 180 CMA-180-VL Single Rack High Temperature Ventless 3-Door Dishwasher 208V User Manual

MODELS CMA-180/180TALL
Including 480V MACHINES
PARTS MANUAL
Rev 2.09 06-01-23

CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
800- 854- 6417
FAX 714-895-2141

Parts Manual

1.1 Initial Parts Kit #1100.17

00121.18| CMA-180 Drain Stopper O-ring| 1
00200.10| Pump Assy. 115/220V 60Hz (Open)| 1
00206.30| Pump Seal Kit| 1
00304.29| Rinse Arm w/ Bearings| 1
00307.20| Spray Arm Assy CMA180 w/ bearing & end plugs| 1
00363.00| Spray Base Pull Lock Pin| 1
00404.85| Contactor 208/240V 20 Amp DP| 1
00411.00| Micro Switch| 1
00421.78| Illuminated Plug CMA-180/44 P| 1
00421.90| Power Switch Red 250V| 1
00475.70| Toggle Switch DPDT 15 Amp/Delmer| 1
00501.17| Timer Motor Assy 60 Sec 220V/60Hz| 1
00562.00| Roller Door Switch| 1
00602.00| Door Spring| 1
00631.05| Ice Cube Relay 220V 12 Amp| 1
00706.00| 3/4 Water Solenoid Repair Kit JE| 1
00735.00| 3/4 Vac Breaker Rep Kit Watts| 1
00738.15| Solenoid Coil JE 220V (3/4 & 1/2)| 1
03202.00| Thermometer (Capillary)| 1
03408.55| Counter – Face Mount 220V/50Hz| 1
03470.00| Toggle Switch (Momentary) Screw Term| 1
13003.17| Contactor 60 Amp 3 Pole| 1
13003.55| Contactor 30 Amp| 1
13304.55| SS Final Rinse Spray Jet SS| 1
13417.92| Heater Thermostat| 1
13422.71| Immersion Heater 208-240V/12kW T-Flange| 1
13463.14| Liquid Level Switch-Long-D Flat| 1
13605.00| Pressure Gauge| 1
15518.00| Immersion Heater 6kW208-240V T-Flange| 1
17523.51| Hi Limit Switch 250 Dig| 1

1.2. Exploded View Drawings
1.2.1. Straight Frame System Assembly

1.2.2. Corner Frame Assembly

1.2.3. Drain System Assembly

*P/N 00121.17 includes P/N 00121.18

1.2.4. Plumbing System Assembly

1.2.4. Plumbing System Assembly Starting May 2023

1.2.5. Wash Spray System

1.2.6. Final Rinse System

*8A replace 8 only on the machines without booster heater.

1.2.7. CMA-180 Door Handle Assembly

1.2.8. Corner Door Handle Assembly

1.2.9. Pump System Assembly

manual=CMA-180STRAIGHT_pm.pdf)
00201.85| Pump Motor 1 HP115/230V
Pump Motor 1 HP230/460V
2| 1| 04207.10| Small Pump Base
3| 6| 00921.00| 3/8”-16 x 34” Hex Head Bolt
3A| 2| 00975.00| 3/8-16 x 1 ½” Stud
4| 1| 00206.30| Pump Seal Kit
5| 1| 03226.00| Pump “O” Ring
6| 1| 03222.10| Impeller SS
7| 1| 04207.20| Pump Cover
ITEM NO.| NO. REQ’D| P/N| DESCRIPTION
---|---|---|---
8| 1| 00208.40| Slip Joint Nut Gasket
9| 1| 00207.00| Compression Nut (2.5)
10| 2| 00906.00| ¼-20 x 1/2” Hex Bolt
11| 2| 00924.00| ¼” SS Washer
12| 2| 00912.00| ¼”-20 Nylon Lock Nut
13| 2| 00238.00| 3/8” Male Plug
14| Assy.| 00200.10| Pump Assy
15| 1| 00208.21| Slip Joint Nut Friction Ring
P/N 00200.85 Includes Items 1,2,3,4,5 and 6

1.2.10. Old Wash Tank Heater (Square Flange)

1.2.11. Old Booster Heater (Square Flange)

*For Straight Through Applications Only. **Includes Gasket #13417.47

1.2.12. New Wash Tank Heater (Triangular Flange)

manual=CMA-180STRAIGHT_pm.pdf)
13422.76| Heater 6kW 220V Triangular Flange
Heater 6kW 480V Triangular Flange
1A| 1| 13417.92| Heater Thermostat
2| 1| 13463.14| Liquid Level Switch
3| 1| 13463.51| Liquid Level Switch Shield
4| 1| 17523.51| Hi-Limit Switch – Wash 250 Degrees
5| 1| 13477.20| 7/8” Probe Hole Plug
6| 1| 15518.11| Gasket for Triangular Flange Heater

1.2.13. New Booster Heater (Triangular Flange)

manual=CMA-180STRAIGHT_pm.pdf)
13422.75| 240V 12KW Triangular Immersion Htr
480V 12 kW Triangular Immersion Htr
4A| 1| 13417.92| Thermostat 12KW Heater
5| 1| 17523.51| Hi-Limit Switch-Booster 250 degrees
6| 1| 17520.00| Booster Heater Shield
7| 1| 15518.11| Gasket for Triangular Flange Heater
8| 1| 17560.00| Complete Assembly
9| 1| 40116.00| 1/4 Comp x 1/4 MIP Fitting

1.2.14. 480 Control Box Assembly

1.2.15. Control Box Assembly

13003.55| Motor Contactor 30 Amp
25| 6| 13825.00| Pan Head Screw 8-31 x 1”
26| 6| 04806.00| #10 Brass Washer
27| 2| 17503.17| Control Box Sponge Long
27A| 2| 17503.18| Control Box Sponge Short
28| 1**| 13003.17| Contactor 60A 3 Pole 220V
29| 1| 13418.60| Dip Switch Timer 230V
30| 1| 13003.55| Heater Contactor 30 Amp
31| 1| 00562.60| Door Roller Switch Connector
32| 1| 00562.00| Door Roller Switch
33| 1| 13426.50| Ground Block
34| 1| 00421.78| Illuminated Plug
35| 1| 006231.19| Control Panel Label CMA-180
36| 1| 17503.29| Control Box Lid

1.2.15. Control Box Assembly January 2021

13003.55| Motor Contactor 30 Amp
25| 6| 13825.00| Pan Head Screw 8-31 x 1”
26| 6| 04806.00| #10 Brass Washer
27| 2| 17503.17| Control Box Sponge Long
27A| 2| 17503.18| Control Box Sponge Short
28| 1**| 13003.17| Contactor 60A 3 Pole 220V
29| 1| 13418.60| Dip Switch Timer 230V
30| 1| 13003.55| Heater Contactor 30 Amp
31| 1| 00562.60| Door Roller Switch Connector
32| 1| 00562.00| Door Roller Switch
33| 1| 13426.50| Ground Block
34| 1| 00421.78| Illuminated Plug
35| 1| 006231.19| Control Panel Label CMA-180
36| 1| 17503.29| Control Box Lid

1.2.16. Unique Parts For CMA-180TS

Wrap Support Brut-L
21| 1| 00563.40| Door Switch Bracket (8-08)
22| 1| 00563.43| Door Switch Actuator CMA- 180T (1-10)
23| 2| 00602.20| Door Spring – Heavy Duty

1.2.17. Unique Parts For CMA-180TC

1.2.18. Unique Parts for CMA-180T Split Door

Wrap Support Brkt-L
12| 2| 00602.20| Door Spring – Heavy Duty
13| 1| 00604.27| Door Extension Link

Power Switch Bulb Replacement Instructions

NOTE: For Old Style Machines ONLY — Manufactured prior to May 2002
TO REPLACE BULB

1. Using a 5mm-screw driver dismount the light module from the actuator as shown in illustration 1 & 2.
2. Replace the burnt bulb with a new one P/N 17421.10 by twisting the bulb 90 degrees.
3. Mount the light module by snapping it onto the actuator as shown in illustration 3.

180 Conversion Kit – Corner to Straight #00617.18

INSTRUCTIONS:

1. Open dish machine doors to their highest position so that there is little spring resistance on the door handle. Remove hardware holding the door handle to the door linkage. Save all the washers and spacers. With the door handle in “UP” position, lift spring and remove from extension rod. Remove the nut attaching the eyebolt and save all hardware.
2. To remove the door handle, simply unscrew the four bolts holding the door handle mounting plates and slide the complete assembly up and off of the cabinet. Use the bolts, nuts and washers to plug the holes in the back of the cabinet.
3. Remove door panel & hardware from left side of machine, and install door guides from kit. Remove front door and relocate to left side of machine. The service door will be used to seal off this side of machine. Remove bolt located on top right hand corner of the wrapper and use it to mount service door latch bracket. Relocate tray track guide to front service door side of tray track.
4. Using provided nuts, bolts and washers; mount the left and right door handle supports on the back of the cabinet. Insert the eyebolts into the brackets on the back of the dish machine stand and screw the nuts on just enough to hold them in place. Hook both door springs and door spring extension rods on to the door handle and secure them with the washers and cotter pins. Then simply rest the door handle on the door handle supports. (You may have to lift the door handle to reach the handle supports.)
5. Swing the door handle downwards to reach the door linkages; and using the two provided bolts and existing washers and spacers, attach the door linkages to the door handle. Adjust the tension in the spring by tightening the nuts under the eyebolt bracket so that the doors can slide up and down freely. Mount the provided door handle grips on the ends of the door handle.
6. Eyebolt adjustment nuts should be adjusted to the point the doors begin to lift from a closed position. Both eyebolts should be adjusted the same. SEE “Illustration #1” for the proper location of all door handle hardware for CMA 180-S.
7. “Illustration #2” shows CMA 180-S and CMA 180-C door handle assembly.

ILLUSTRATION #2

ILLUSTRATION #1

180 Conversion Kit – Straight to Corner

#00617.17

INSTRUCTIONS:

1. Open dish machine door to its highest position so that there is little spring resistance on the door handle. Remove hardware that holds the door handle to the door linkage. Save all the washers and spacers. Swing the door handle  towards the back of the dish machine and dismount it from the door handle support brackets. Remove the two nuts attaching the eyebolts and save the door springs.

2. Remove the two (2) door-handle support brackets on the back of the cabinet and plug the four holes with original hardware. Remove front door and replace with left door. Remove door guides on left side of machine and attaché  item No. 9 door panel-cover. The left door will now be at the front of the machine. Remove and relocate service door splashguard to left side of machine. Remove door latch for service door. The door latch is not needed on the CMA 180-C.

3. With left door facing the front, door panel on the left, and service door splashguard in place, we are now ready to install the door handle.

4. Using provided door handle, door handle mounting plates, 5/16” bolts, nuts and washers; install the door handle as shown in “Illustration #1”. Match the mounting plate holes to the cabinet holes and insert all bolts to ensure that  the door handle and mounting plates are aligned. Then secure the mounting plate with nuts and washers.
   Note: You may install one of the mounting plates first, then insert the door handle pivot post in and mount the other mounting plate last.

5.  Attach the provided extension rod to the back of the door handle. Attach one eyebolt to the frame with existing hardware, along with two springs together. Pivot the door handle, positioning handle straight up. You may now connect loop of 2 nd spring to the door extension rod. Pull handles forward and down and attach to the door links.

6. Adjust the nut on the eyebolt until the doors begin to lift then back off two turns. See “Illustration #2” for proper location of all door handle hardware included on CMA 180C.

7. “Illustration #3” shows CMA 180-S and CMA 180-C “Door Handle Assembly”.

ILLUSTRATION #1Back View

Note: Door handle mounting plates come in two sizes. Longer is mounted on back-right side.
Model CMA-180 Parts Manual Rev. 2.09

ILLUSTRATION #2

ILLUSTRATION #3
Back View

Parts Manual
Drain Water Tempering Valve Assembly (Effective 03-2023)

Model CMA-180 Parts Manual Rev. 2.09

Documents / Resources

| CMA CMA 180 CMA-180-VL Single Rack High Temperature Ventless 3-Door Dishwasher 208V [pdf] User Manual
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References

• CMA Dishmachines – Commercial Glass & Warewashing Equipment
• CMA Dishmachines – Commercial Glass & Warewashing Equipment
• CMA Dishmachines - Parts and Supplies | USA-CLEAN

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