CLASSEN TA25DA Powersteer Aerator User Manual

June 12, 2024
CLASSEN

POWERSTEER AERATOR
TA25DA
MAN4175385
Rev. C
CLASSEN TA25DA Powersteer Aerator
PARTS MANUAL
Operators Manual 4175836

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defectsand other reproductive harm.
WARNING
The engine exhaust from this product contains chemicals known to the State  of California to cause cancer, birthdefects or other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
AERATOR

IMPORTANT MESSAGE
Thank you for purchasing this Classen product. You have purchased a world class product, one of the best designed and built anywhere.
This product comes with Parts and Operator’s Manuals. The useful life and good service you receive from this product depends to a large extent on how well you read and understand this manual. Treat this product properly and adjust it as instructed, and it will give you many years of reliable service.
See a Classen dealer for any service or parts needed. Classen service ensures that you continue to receive the best results possible from Classen products. You can trust Classen replacement parts because they are manufactured with the same high precision and quality as the original parts.
Classen designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this product only as directed in the manual, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did. Classen 1028 Street Road Southampton, PA 18966

SAFETY

NOTICE !!!
Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage.
Classen strongly warns against, rejects and disclaims any modifications, add- on accessories or product alterations that are not designed, developed, tested and approved by Classen Engineering Department.
Any Classen product that is altered, modified or changed in any manner not specifically authorized after original manufacture–including the addition of “after-market” accessories or component parts not specifically approved by Classen–will result in the Classen Warranty being voided.
Any and all liability for personal injury and/or property damage caused by any unauthorized modifications, add-on accessories or products not approved by Classen will be considered the responsibility of the individual(s) or company designing and/or making such changes. Classen will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post-manufacture modifications and/or accessories should personal injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions
The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Classen machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage

Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966 U.S.A
Phone: 215-357-5110
Fax: 215-357-8045
MODEL NUMBER
SERIAL NUMBER
MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only on your machine. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.
MAINTENANCE SAFETY
In general

  • Maintain machine according to manufacturer’s schedule and instructions for maximum safety and best results.
  • Park machine on level ground.
  • Never allow untrained personnel to service machine.
  • Guards should only be removed by qualified maintenance technician for maintenance/service. Replace when work is complete.
  • Adjust or repair only after the engine has been stopped and the tines have stopped moving.
  • Disconnect spark plug wire(s) before doing any maintenance.
  • Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.
  • Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.
  • Provide adequate support, e.g. jack stands for lifted machine or parts if working beneath.
  • Do not put hands or feet near or under rotating parts.
  • Clean up spilled oil or fuel thoroughly.
  • Replace faulty mufflers.
  • To reduce fire hazards, keep the engine, muffler, and fuel storage area free of grass, leaves, debris buildup or grease.

Tines
The tines are sharp and can cut.
Use extra caution when handling. Remove obstructions with care.
Wrap the tines or wear gloves.

  • Only replace tines. Never straighten or weld.
  • Keep other persons away from tines.

CLASSEN TA25DA Powersteer Aerator - icon 1Fuel

  • Petrol (gasoline) and diesel fuels are flammable; petrol  (gasoline) vapors are explosive. Use extra carewhen handling.
  • Store only in containers specifically designed for fuel.
  • When refueling or checking fuel level:
  • Stop the engine and allow to cool;
  • Do not smoke;
  • Refuel outdoors only;
  • Use a funnel;
  • Do not overfill;
  • If fuel is spilled, do not attempt to start the engine until the spill is cleaned up and vapors have cleared.
  • Replace caps on fuel containers and tanks securely.

Sparks from static electricity can start fires or cause explosions. Flowing fuel can generate static electricity.
To prevent static electricity sparks:

  • Keep fuel containers electrically grounded. Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner. Fill containers on the ground away from the vehicle.
  • When practical, remove petrol (gas) powered equipment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.
  • Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device.

Storage Safety

  • Stop the engine and allow to cool before storing.
  • Drain the fuel tank outdoors only.
  • Store fuel in an approved container in a cool, dry place.
  • Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them.
  • Do not store the machine or fuel container near heating appliances with an open flame, such as a water heater, or an appliance with a pilot light.
  • Keep gasoline (petrol) storage area free of grass, leaves and excessive grease to reduce fire hazard.
  • Clean grass and debris from tines, drives, mufflers and engine to help prevent fires.

INTRODUCTION

THANK YOU
Thank you for purchasing a CLASSEN Aerator
READ THIS MANUAL
Read your operator’s manual carefully in its entirety. It con-  tains safety, operating, maintenance, and adjustment instruc- tions for your Aerator. By following the operating and mainte-nance instructions you will prolong the life of your equipment  and maintain its maximum efficiency. Failure to do so could result in personal injury or equipment damage.  This manual should be considered a permanent part of yourAerator and should remain with it if you sell it.
WARRANTY
Refer to last page.
MEASUREMENTS
U.S. Units of measure are used in this manual.
SERIAL NUMBERS
Write frame and engine serial numbers, plus model numbers in “Owner’s Record” section below. You may need these  numbers when you order parts. The serial number stick plateis located on the right rear of the Aerator frame.
ORDERING PARTS
When ordering parts, always give the serial number and model of your Aerator as well as the quantity, part number and description of the part needed.
DIRECTIONS
“Right Hand” and “Left Hand” sides of the Aerator are deter- mined by facing the “back” of the Aerator as you would oper- ate the machine.

OWNER’S RECORD

DATE PURCHASED
AERATOR MODEL NUMBER

AERATOR SERIAL NUMBER
ENGINE MODEL NUMBER

ENGINE SERIAL NUMBER ___

PRE-DELIVERY CHECK LIST

Check the following before you deliver the Aerator to the customer.

  1. Guards and shields fastened in place.
  2. Decals fastened and legible.
  3. Weight bar installed.
  4. Gas lever on engine turned on.
  5. All lubrication points greased.
  6. 6:1 gearbox oil level.
  7. Engine oil level.
  8. Air cleaner.
  9. Touch up scratches.
  10. Chain(s) tight.
  11. Lowering handle working properly.
  12. Control handle(s) working to tighten V-belt(s).
  13. Add fuel, start engine, test run.
    DATE SET UP __/__/__

DELIVERY CHECK LIST

Review the operators manual with the customer.

  1. Schiller Grounds Care, Inc. warranty.
  2. Safe operation and service.
  3. How to use controls.
  4. Operating the machine correctly.
  5. Transporting the Aerator.
  6. Correct fuel and lubricants.
  7. Daily and periodic inspections.
  8. Changing oil after break-in period.
  9. Servicing the Aerator regularly and correctly.
  10. Schiller Grounds Care, Inc. parts and service.
  11.  Give the customer the operators manual and encourage customer to read it.
    DATE DELIVERED __/__/____
    SIGNATURE __

PARTS SECTION

MAIN FRAME ASSEMBLY

FIGURE 1CLASSEN TA25DA Powersteer Aerator - fig1

ITEM PART NO. DESCRIPTION QTY
1 20942 DECAL, “DANGER” 1
2 C500083 5/16” FLAT WASHER 8
3 C500115 5/16” LOCK WASHER 8
4 C500140 5/16” x 3/4” BOLT 3
5 4171825 DECAL, CLASSEN PRO 2
6 4175359 S-GUARD, PULLEY, ASSEMBL 1
7 4173339 DECAL, “POWERSTEER” 2
8 C500147 BOLT, 5/16-18 x 1-1/2 1
9 C500101 5/16” NUT 5
10 C500163 5/16” x 3/4” CARRIAGE BOLT 4
11 C500169 5/16” LOCK NUT 4
12 C400393.17 CHAIN GUARD, (L.H.) 1
13 C400394.17 CHAIN GUARD, (R.H.) 1
14 C500134 3/8” x 1-1/4” BOLT 2
15 C400085.17 CLUTCH ARM, (R.H.) 1
16 C500042 3/8” FLAT WASHER 12
17 C500041 3/8” LOCK NUT 2
18 C500029 1/4” x 3/4” BOLT 4
19 C500136 1/4” NUT 4
20 C500001 1/4” x 28 GREASE FITTING 2
21 C500137 1/4” LOCK WASHER 4
22 C500011 3/16” x 1” SQ. KEY 4
23 C100021 BRASS BUSHING 4
24 C400021.17 IDLER ARM, (R.H.) 1
25 C500129 3/8” NUT 7
26 C500130 3/8” LOCK WASHER 4
27 C100010 IDLER PULLEY 2
28 C500091 3/8” x 2” BOLT 2
29 C400087.17 IDLER ARM, (L.H.) 1
30 C400083.17 CLUTCH ARM, (L.H.) 1
31 C500170 3/8” x 4-1/2” BOLT 2
32 C500114 5/16” x 2-1/4” TAP BOLT 4
33 34 35 C300049.17 4174338.7 C400079.17 CHAIN TIGHTENING PLATE LINKAGE ARM
SPLIT DRIVETA-25D MAIN FRAME 4
36 4171963 DECAL, “CLASSEN” 2
37 4174350 WEIGHT BAR 1
38 C400015.7 SPRING ARM 3
39 C100040 FRAME SPRING 1
40 C100031 8” REAR TIRE ASSEMBLY 2
41 C200012 KEYED SHAFT 2
42 C300009.17 WEIGHT STOP FLAT 2
43 C500194 3/4” FLAT WASHER 1
44 C500164 1/4” FENDER WASHER 1
45 46 C400026.7 C300006.7 AXLE SUPPORT ARM, (RH) PIVOT FLAT 6
47 C500131 1/2” LOCK NUT 12
48 C500135 1/2” x 2-1/2” BOLT 2
49 C300005.7 BUSHING SPACER 50 2
50 C500149 1/2” x 2” BOLT 2
51 C500106 1/2” NUT 4
52 C500006 1/2” LOCK WASHER 2
53 C500174 1/2” x 1-3/4” BOLT 2
54 C100049 PIN, REAR AXLE 2
55 C500034 1/2” FLAT WASHER 8
56* 2000577 DECAL, “ALL GUARDS” 1
57* 4171157 DECAL, “POWERSTEER”. 1
58* C100055 DECAL, “SERIAL NUMBER” 1
59* C100257 DECAL, “PATENT” 1
60* C100073 LUBRICATION TAG 1
61 C500043 3/8” x 1” BOLT 1
62 C500096 5/32” x 3” BRIDGE PIN CLIP 2
63 C400025.7 AXLE SUPPORT ARM (LH) 1
64 C500165 3/8” X 4-1/2” BOLT 1

*NOT ILLUSTRATED

POWER TRAIN ASSEMBLY

FIGURE 2

CLASSEN TA25DA Powersteer Aerator - POWER

ITEM PART NO. DESCRIPTION QTY
1 C100039 BX-43 V-BELT 2
2 C100013 3/4” BEARING w/ COLLAR 4
3 4 C200022 C500101 JACK SHAFT ASSEMBLY, (R.H.) 5/16” NUT 1
5 C500115 5/16” LOCK WASHER 21
6 C500083 5/16” FLAT WASHER 15
7 C500173 3/16” x 7/8” HALF MOON KEY 20
8 C500074 5/16” x 1-3/4” BOLT 2
9 4174929 8” PULLEY & HUB w/o KEY 8
10 11 C200021 C100037 JACK SHAFT ASSEMBLY, (L.H.) 4.0 HP HONDA ENGINE 2
12 C500147 5/16” x 1-1/2” BOLT 1
13 C100038 3” x 3/4” PULLEY w/ HUB 1
14 C500231 3/16” x 1-3/4” SQ. KEY 79
15 C100004 1” BEARING w/ COLLAR 2
16 C500150 1/2” x 1-1/2” BOLT 1
17 C500034 1/2” FLAT WASHER 4
18 C500131 1/2” LOCK NUT 8
19 20 C300011.7 C200009 OUTSIDE DRUM SHAFT SPACER#40 x 36 SPROCKET & HUB 15
21 C300131 2” MACHINERY WASHER 8
22 C500003 1/4” x 7/8” HALF MOON KEY 2
23 24 C700017.7 C100032.7 TINE DISC SHAFT ASSEMBLY  PLUGGING TINE 2
25 C500169 5/16” LOCK NUT 2
26 C500106 1/2” NUT 2
27 C500006 1/2” LOCK WASHER 2
28 C100043 IDLER PULLEY 36
29 C500174 1/2” x 1-3/4” BOLT 84
30 31 32 C100151 C100155 C300057.7 #40 x 75 PITCH CHAIN w/ LINK  1” FLANGE
BEARING w/ COLLAR 3/16” LOWER PLATE 3
33 C500130 3/8” LOCK WASHER 3
34 C500129 3/8” NUT 3
35 C100108 #40 x 139 PITCH CHAIN 2
36 C100109 WATER DRUM PLUG 1
37 C100083 SMALL STEEL WASHER 2
38 C100087 SMALL RUBBER GASKET 1
39 C100086 WATER DRUM 40 3
40 C700010 DRUM AXLE 3
41 C100084 LARGE RUBBER GASKET 2
42 43 C700011 C200015 INNER HALF-PLATE w/ STUDS #40 x 30 SPROCKET 1

HANDLE & CONTROL ASSEMBLY

FIGURE 3

CLASSEN TA25DA Powersteer Aerator - CONTROL

ITEM PART NO. DESCRIPTION QTY
1 C300006.7 FLAT, PIVOT 2
2 C500034 WASHER, 1/2 FLAT 5
3 C500131 NUT, 1/2-13 LOCK 8
4 C500149 BOLT, 1/2-13 x 2 2
5 C500043 BOLT, 3/8-16 X 1 4
6 C500042 WASHER, 3/8″ FLAT 3
7 C500130 WASHER, 3/8 LOCK 6
8 C500129 NUT, 3/8-16 5
9 C500041 NUT, 3/8-16 LOCK 12
10 C500134 BOLT, 3/8-16 x 1-1/4 2
11 C500101 NUT, 5/16-18 5
12 C500169 NUT, 5/16-18 LOCK 10
13 C500162 BOLT, 3/8-16 X 6-1/2 1
14 C100007 GRIP, RUBBER 2
15 C100034 SPRING, CLUTCH CABLE 2
16 C100035 SPRING, THROTTLE 1
17 18 C100149 C400081.7 CABLE W/ENDS, THROTTLE HANDLE, L.H. CONTROL 1
19 C400090.7 HANDLE, R.H. CONTROL 1
20 C400088.7 ARM, THROTTLE 1
21 C500079 BOLT, 3/8-16 X 1-3/4 1
22 4174339 LINKAGE ARM 4
23 4174322 UPPER HANDLE 2
24 4174329 LOWER HANDLE, MAIN 1
25 4174323 HANDLE, LIFT, TA25 1
26 27 4172652 C500154 SPACER – 9/16 OD x 3/8 ID x 3/8 BOLT, 3/8-16 x 2-1/2

1
28| 94268-03| NUT-FL NYLON LOCK| 2
29| 94262-014| BLT-FLG HD| 2
30| 4173160| GRIP – 1″ X 10″| 4
31| C400446| SPACER, 5/16 X 2| 2
32| 4174340| HANDLE BRACE SPLIT DRV| 1

Classen Warranty Statement

2-Year Limited Warranty
This Classen Product is warranted against defects in materials and workmanship for a period of two (2) years from the date of purchase from an authorized dealer under the following terms and conditions. Schiller Grounds Care’s responsibility under  this limited warranty is restricted to repairing or replacing, at its option, any covered part found to be defective in material or workmanship during the warranty period. All parts replaced under warranty will be considered as part of the original product and any warranty on the replaced parts will expire coincidentally with the original product warranty.
SCHILLER GROUNDS CARE, INC. MAKES NO EXPRESS OR IMPLIED WARRANTIES, REPRESENTATIONS, OR PROMISES EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY.
To Obtain Warranty Service – Warranty service must be performed by an authorized Classen dealer. To locate a dealer, please visit: www.classenturfcare.com and click on FIND A DEALER. For further assistance, write or email the Technical Services Department of Schiller Grounds Care
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966
techservicesupport@schillergc.com
ABOUT YOUR WARRANTY
The warranty period begins on the date of purchase by the original retail or commercial customer from an authorized Classen dealer and is not transferable. Warranty service must be performed by an authorized Classen dealer. If a warranty replacement becomes necessary, the authorized dealer must be prepared to provide the physical component for verification (freight prepaid) upon request from Schiller Grounds Care. Warranty service will be performed without charge to the original  purchaser for parts and labor. The original purchaser is responsible for the expense of delivering the equipment, part, oraccessory to and from an authorized dealer’s service center. The purchaser is responsible for any premium charged for overtime labor requested by the purchaser and for any service and/or maintenance not directly related to any defect covered under this limited warranty. Proof of purchase will be required to substantiate any warranty claim. Without proof of the initial purchase date from an authorized dealer, the manufacturing date of the product will be used to establish the warranty period.
EXCLUSIONS
This warranty only covers defects in materials or workmanship.
Engines and Other Manufacturers – Schiller Grounds Care makes no warranty with respect to engines or engine parts such as spark plugs, lubricants, starters, and carburetors. The engine warranty is covered by the engine manufacturer. Consult the Operator’s Manual for the engine provided with your product or ask an authorized dealer for the terms and conditions of these warranties. Schiller Grounds Care makes no warranty with respect to other parts not of its manufacture such as tires, batteries, gearboxes, or similar. These other parts may be covered by the warranties of their respective manufacturers. Wear Items – This limited warranty does not cover damages or defects from normal wear and tear. This limited warranty does not include routine maintenance and normal maintenance parts, including but not limited to tires, batteries, transmissions, clutches, filters, gearboxes, blades, tines, belts, chains, cables, or bearings.
Negligence and Improper Maintenance or Repair – This limited warranty does not cover any equipment that has been subject to lack of reasonable and proper maintenance, misuse, lack of proper storage, or accidents. This limited warranty does not cover any damage to the equipment that is caused by a freight carrier or is the result of failure to follow the operating instructions within the Owner’s Manual. This limited warranty does not cover any defects due to repairs, modifications, or alternations made to the product by anyone other than Schiller Grounds Care or its authorized dealers. In addition, this limited warranty does not cover repairs made necessary due to a lack of proper protection during storage. This limited warranty does not cover damage caused by the use of parts, supplies, or accessories, including, without limitation, filters, spark plugs, carburetors, ignition, drive belts, brakes, gasoline, fuel, oil, or lubricants, which in the reasonable judgment of Schiller Grounds Care, are either incompatible with the product, adversely affect its operation, performance, durability or are other than as recommended in the Operator’s Manual or other operational instructions provided by Schiller Grounds Care.
Improper Use – This limited warranty does not cover any Classen Product, part, or accessory that (i) has been subject to misuse, abuse, neglect, negligence, or accident, or that has not been assembled, operated, or maintained in accordance with the operating or maintenance instructions specified in the Operator’s Manual; or (ii) has been altered or modified so as to adversely affect its operation, performance or durability, or that has been altered or modified in ways not approved by Schiller Grounds Care. To the extent permitted by law, neither Schiller Grounds Care nor any company affiliated with it makes any warranties, representations, or promises as to the quality, performance, or freedom from defect of the Classen Product, part, or accessory covered by this limited warranty. The authorized dealer makes no warranty of its own and such dealer has no authority to make any representation, warranty, or promise on behalf of Schiller Ground Care or to modify the terms or limitations of this limited warranty in any way.
Other Exclusions – This limited warranty does not include reconditioned, refurbished, used, or demonstration equipment. This limited warranty excludes failures due to acts of nature beyond the manufacturer’s control.
Extended Warranty – Schiller Grounds Care disclaims responsibility for any separately purchased extended warranty. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED.
THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY.
Disclaimer of Consequential Damage – Schiller Grounds Care disclaims any responsibility for incidental or consequential damages including, but not limited to, the expense for gasoline, the expense of delivering the product to an authorized service dealer, the expense of returning the product to the purchaser, mechanic’s travel time, telephone charges, rental of a like product during the repair timeframe, travel, loss of revenue, loss of time, or inconvenience. SCHILLER GROUNDS CARE, INC. DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE CLASSEN PRODUCTS COVERED BY THIS LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

MAY 2022

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